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Pacbrake is a registered trademark of Pacbrake Co.

  2

HP10121 AMP AIR SUSPENSION KIT

L5934

L5934.REV10_16.07.2018

     REQUIRED TOOLS 

 7

/

16

", 

1

/

2

", 

9

/

16

" open end or box wrenches

 13mm, 15mm, 16mm and 21mm open     

  end wrenches

 Adjustable Wrench

 Torque Wrench

 

9

/

16

", 

1

/

2

" deep well sockets

 Heavy Duty Drill

 

5

/

16

" Drill Bits (very sharp)

 Hose Cutter, Razor Blade or Sharp Knife

 Pipe Thread Sealant

 Air Compressor/Compressed Air Source

 Hoist or Floor Jack

 Safety Stands

 Safety Glasses

 Spray Bottle with Dish Soap/Water

     KIT CONTENTS

A

   Air Springs (2)                                   HP10068                                                                

 

B

   Lower Bracket (2)                              HP0099

C

   Upper Frame Bracket (2)                  HP1147

      Upper Air Spring Bracket (2)            HP1148

D

   90° Fitting (2)                                    HP1245

E

   Heat Shield (1)                                  HP0012

   F

   

3

/

8

" Nylock Nut (12)                           HP1000

  

H

    

3

/

8

" Large Flat Washer (16)                 C18006                               

  

   

I

    

3

/

8

" Lock Washer (4)                          C18007        

 

  

J

   Gear Clamp 

#

48-102 (2)                    HP1001            

 

   

K

   

3

/

8

" NF x 

7

/

8

" Capscrews (8)               HP1002

  L

    Axle Strap (2)                                    HP0102

 

M

   

3

/

8

"-16 x 5 Carriage Bolt (4)               HP1022

      Roll Plate (4)                                     HP10069

      

5

/

16

" Nylock Nut (1)                            C11943

          

3

/

8

" - 16 x 1

1

/

4

" Carriage Bolt (4)        HP1149

Q

   Sway bar brackets (4)                       HP0100/HP0101

R

   M10 X 1.5 X 35mm bolt (8)               HP1134

S

    

3

/

8

" - 16 x 1

3

/

4

" bolt (4)                       HP1227

T

   

3

/

8

" Small Flat Washer (4)                  C653

U

  Air Line/Valve Assembly                    HP1344

V

  Tie Strap (6)                                       C11618

   

Make sure all  

the items shown 

in the photo are 

provided in your  

kit before starting 

the installation.

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

CAUTION: This kit includes “push to connect OR barbed” airline fittings. They require the end of the 

airline to be round, square and cleanly cut to ensure the internal seal will not leak. The airline must 

only be cut with a sharp razor knife or hose cutter. 

A

A

B

B

C

C

D

D

E

F

G

H

I

J

K

L

L

M

N

N

N

N

O

P

Q Q

Q

Q

R

S

T

U

V

Содержание HP10121 KIT

Страница 1: ...Chassis Cab 2WD 4WD See application guide for proper fitment Use the most advanced air springs on the market to eliminate your vehicle s sag sway and bottoming out Pacbrake air suspension levels your truck s stance while providing added support for an overall smooth and safe ride ...

Страница 2: ...8 Large Flat Washer 16 C18006 I 3 8 Lock Washer 4 C18007 J Gear Clamp 48 102 2 HP1001 K 3 8 NF x 7 8 Capscrews 8 HP1002 L Axle Strap 2 HP0102 M 3 8 16 x 5 Carriage Bolt 4 HP1022 Roll Plate 4 HP10069 5 16 Nylock Nut 1 C11943 3 8 16 x 11 4 Carriage Bolt 4 HP1149 Q Sway bar brackets 4 HP0100 HP0101 R M10 X 1 5 X 35mm bolt 8 HP1134 S 3 8 16 x 13 4 bolt 4 HP1227 T 3 8 Small Flat Washer 4 C653 U Air Lin...

Страница 3: ... top of the air spring and roll plate The upper air spring mounting bracket is identified by the two 3 8 holes next to the air fitting cut out Using 2 3 8 NF x 7 8 capscrews provided fasten the bracket to the air spring Torque both capscrews to 20 ft lbs 27 N m 3 THE LOWER PLATE BRACKET Insert the two 5 long carriage bolts provided into the two elongated holes in the lower bracket Place the roll p...

Страница 4: ...ar up to the axle tube bracket on both sides Allow the sway bar to swing down towards the ground Discard the factory sway bar bolts and retain the nuts for re use 6 The passenger side shock absorber mounting bracket has an emergency brake cable support bracket that needs to be removed 7 The top of the rear end housing has a bolt supporting the cable to the top of the rear end housing Remove the bo...

Страница 5: ...inlet fitting cutout and rectangular holes in the bracket facing towards the center of the vehicle 12 INSTALLING THE AIR SPRING Insert the air spring between the jounce bumper mounting plate and the axle tube Some vehicles may require the frame to be jacked up slightly to attain clearance NOTE Air fittings must be positioned towards the center of the vehicle The outer rear carriage bolts may be in...

Страница 6: ...the heat shield supplied for fastening to the exhaust pipe as shown Attach the heat shield with the gear clamps supplied to the exhaust pipe to protect the air spring STEP 17 13 Using the M10 x 35 capscrews provided insert one capscrew into each of the lower support brackets as shown in the photo Insert the lower end of the support brackets with bolts into the axle tube sway bar brackets Lift the ...

Страница 7: ... air springs have lost pressure a leak is present The leak must be repaired then retest until no leaks exist SPECIAL NOTE Retorque all the fasteners after the first 500 miles of driving OPTIONAL ACCESSORIES Pacbrake offers an optional dual needle air gauge to monitor the pressure in each air spring from the vehicles cab Pacbrake offers a full line of air compressors air tanks and solenoids to cont...

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