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OM-226 167 Page 9

SECTION 3

−

INSTALLATION

3-1. Specifications

Model

Input

Power

Welding Power

Source Type

Welding

Circuit

Rating

Electrode Wire

Diameter Capacity

MVP12-RC XXX

24

−

42 Volts DC

Constant Voltage (CV)

500 A

Solid Wire: .023

−

5/64 in

(0.6

−

2.0 mm)

Flux Cored .030

−

5/64 in

(0.8

−

2.0 mm)

Max. Spool Size

Wire

Speed

Overall Dimensions

Net

Weight

Gun

Recommendation

12 in

(305 mm)

44 lb

(20 kg)

50

−

750 IPM

(1.3

−

19.1 m/min)

H: 13-1/2 in

(343 mm)

W: 9-7/8 in

(251 mm)

D: 18-3/4 in

(476 mm)

40 lb

(18.1 kg)

OXO APX30

or

OXO APX40

Notes

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Содержание MVP12-RC Series

Страница 1: ...MVP12 RC XXX OM 226 167A August 2005 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Wire Feeder ...

Страница 2: ... au fonctionnement et à l entretien de l appareil 7 2 4 Principales normes de sécurité 8 2 5 Information sur les champs électromagnétiques 8 SECTION 3 INSTALLATION 9 3 1 Specifications 9 3 2 Installing And Aligning Wire Guide And Drive Rolls 10 3 3 Connecting Welding Gun 11 3 4 Connecting Shielding Gas 11 3 5 Connecting Weld Cable And 14 Pin Plug 12 3 6 Installing And Threading Welding Wire 13 SEC...

Страница 3: ...10 147 see Safety Standards D Properly install and ground this equipment according to its Owner s Manual and national state and local codes D Always verify the supply ground check and be sure that input power cord ground wire is properly connected to ground terminal in disconnect box or that cord plug is connected to a properly grounded receptacle outlet D When making input connections attach prop...

Страница 4: ...ombustibles such as a butane lighter or matches from your person before doing any welding D Follow requirements in OSHA 1910 252 a 2 iv and NFPA 51B for hot work and have a fire watcher and extinguisher nearby FLYING METAL can injure eyes D Welding chipping wire brushing and grinding cause sparks and flying metal As welds cool they can throw off slag D Wear approved safety glasses with side shield...

Страница 5: ...es computers and communicationsequipment D Have only qualified persons familiar with electronic equipment perform this installation D The user is responsible for having a qualified electrician prompt ly correct any interference problem resulting from the installa tion D If notified by the FCC about interference stop using the equipmentat once D Have the installation regularly checked and maintaine...

Страница 6: ...A Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office Super intendent of Documents P O Box 371954 Pittsburgh PA 15250 there are 10 Regional Offices phone for Region 5 Chicago is 312 353 2220 website www osha gov 1 6 EMF Information Considerations About Welding And The...

Страница 7: ...ion selon la norme OSHA 29 CFR 1910 147 voir normes de sécurité D Installer le poste correctement et le mettre à la terre convenablement selon les consignes du manuel de l opérateur et les normes nationales provinciales et locales D Toujours vérifier la terre du cordon d alimentation Vérifier et s assurer que le fil de terre du cordon d alimentation est bien raccordé à la borne de terre du section...

Страница 8: ...ble de ses poches telles qu un allumeur au butane ou des allumettes D Suivre les consignes de OSHA 1910 252 a 2 iv et de NFPA 51B pour travaux de soudage et prévoir un détecteur d incendie et un ex tincteur à proximité DES PARTICULES VOLANTES peuvent blesser les yeux D Le soudage l écaillement le passage de la pièce à la brosse en fil de fer et le meulage génèrent des étincelles et des particules ...

Страница 9: ...s interférences avec les équipe ments de radio navigation et de communica tion les services de sécurité et les ordinateurs D Demander seulement à des personnes qualifiées familiarisées avec des équipements électroniques de faire fonctionner l instal lation D L utilisateurest tenu de faire corriger rapidement par un électri cien qualifié les interférences résultant de l installation D Si le FCC sig...

Страница 10: ... Part 1926 Subpart J de U S Government Printing Office Superinten dent of Documents P O Box 371954 Pittsburgh PA 15250 il y a 10 bureaux régionaux le téléphone de la région 5 Chicago est 312 353 2220 site Internet www osha gov 2 6 Information EMF Considérations sur le soudage et les effets de basse fréquence et des champs magnétiques et électriques Le courant de soudage pendant son passage dans le...

Страница 11: ...apacity MVP12 RC XXX 24 42 Volts DC Constant Voltage CV 500 A Solid Wire 023 5 64 in 0 6 2 0 mm Flux Cored 030 5 64 in 0 8 2 0 mm Max Spool Size Wire Speed Overall Dimensions Net Weight Gun Recommendation 12 in 305 mm 44 lb 20 kg 50 750 IPM 1 3 19 1 m min H 13 1 2 in 343 mm W 9 7 8 in 251 mm D 18 3 4 in 476 mm 40 lb 18 1 kg OXO APX30 or OXO APX40 Notes ...

Страница 12: ...as close to drive rolls as possible without touching Tighten screw 6 Outlet Wire Guide Install using 1 2 in socket or driver Aligning Wire Guide And Drive Rolls View is from top of drive rolls look ing down with pressure assembly open 7 Drive Roll Securing Nut 8 Drive Roll 9 Wire Guide 10 Welding Wire 11 Drive Gear Insert allen wrench and turn screw in or out until drive roll groove lines up with ...

Страница 13: ...outer ring 4 Gun Trigger Plug 5 Gun Trigger Plug Adapter 6 Trigger Receptacle 1 2 3 4 5 Internal Side View 6 Front View 1 3 4 Connecting Shielding Gas 804 318 A 1 Gas Hose With 5 8 18 Right hand Thread Fittings Customer Supplied 2 Shielding Gas Cylinder 3 Valve 4 Flowmeter Close valve on cylinder when fin ished welding Tools Needed 5 8 in 1 2 3 4 Rear View ...

Страница 14: ...d 14 Pin Plug 1 User Suppled Weld Cable Follow wire manufacturer s recom mendationsfor weld cable polarity 2 User Suppled Female Connector 3 User Supplied Male Connector 4 14 Pin Plug 5 Weld Cable From Wire Feeder 804 317 A Rear View 5 2 1 3 4 Notes ...

Страница 15: ...ool Threading Welding Wire 3 Pressure Assembly Adjustment Knob Lay gun cable out straight Open pressure assembly Hold wire tightly and cut off end Push wire through guides into gun Close and tighten pressure assem bly Press Jog switch until wire comes out gun Feed wire against wooden surface and tighten knob so wire does not slip Cut off wire and close door Tools Needed 9 16 in Pull and hold wire ...

Страница 16: ... or low wire speed range 4 Soft Start or Slow Run In Control Use control to adjust slow run in speed 5 Soft Start or Slow Run In Switch Press right side of the switch turns on soft start slow run in to feed weld wire into place more slowly than se lected wire speed 6 Trigger Hold Switch Press the right side of the switch turns trigger hold on to weld without holding gun trigger throughout the weld...

Страница 17: ... Controls Rear Panel The Flowmeter Pre Flow Post Flow Burnback Timer Controls and Voltage Sensing Lead Con ection are not present on this model 1 Power Control Switch 2 10 Amp Circuit Breaker Rear Control Panel 1 2 804 319 A ...

Страница 18: ...ed Or Unreadable Labels Replace Damaged Gas Hose Repair Or Replace Cracked Cables And Cords 6 Months Clean Drive Rolls Blow Out Or Vacuum Inside 5 2 Overload Protection 804 319 A Y Turn Off wire feeder and welding power source Stop engine on welding generator 1 10 Amp Circuit Breaker 10 Amp circuit breaker protects wire feeder from overload Correct prob lem and reset circuit breaker 1 ...

Страница 19: ... see Parts Listing Clean or replace dirty or worn drive roll see Section 3 2 Remove weld spatter around nozzle opening Replace contact tip or liner See gun Owner s Manual Have Factory Authorized Service Agent check drive motor and control board PC1 Wire feeds when Jog switch is pressed but not when gun trigger is pressed Check gun trigger connection at wire feeder Check gun trigger leads and trigg...

Страница 20: ...OM 1500 8 Page 18 SECTION 6 ELECTRICAL DIAGRAM 225 780 A Figure 6 1 Circuit Diagram For Wire Feeder ...

Страница 21: ... Notes 16 Gauge 063 in 22 Gauge 031 in 24 Gauge 025 in 20 Gauge 037 in 18 Gauge 050 in 14 Gauge 078 in 1 8 in 125 in 3 16 in 188 in 1 4 in 25 in 5 16 in 313 in 3 8 in 375 in 1 2 in 5 in MATERIAL THICKNESS REFERENCE CHART ...

Страница 22: ... at end of Parts List 63 64 23 24 86 95 85 2 77 3 85 85 1 78 78 78 94 48 11 42 20 12 95 41 42 73 76 93 68 71 25 63 90 91 82 96 88 21 53 52 51 50 14 15 38 79 19 52 51 49 80 3 85 3 49 52 53 85 85 8 97 65 87 84 79 67 92 92 90 91 82 13 78 73 72 93 75 75 93 1 94 94 89 Transformer Relay Mounting Figure 7 1 Complete Assembly ...

Страница 23: ... 21 804 329 A 4 1 55 56 57 58 59 60 61 62 47 83 70 79 74 10 66 27 33 45 39 16 7 79 22 69 22 69 22 17 28 46 36 35 44 43 40 41 34 37 38 31 32 30 29 81 46 79 54 94 9 94 18 42 5 6 94 Rear Control Panel Reverse Angle 79 26 ...

Страница 24: ...1 Bus Bar Cop 188 X 75 X 6 25 L Shaped 1 26 039 759 Rcpt Tw Lk Flg Out Mdgt 2P2W 15A 125V Ml 1R 1 27 M1 222 266 Motor Gear Box Assy 1 28 210 256 Drive Roll Carrier Assembly 1 29 172 076 Carrier Drive Roll W Components Keyed 24 Pitch 1 30 092 865 Key Stl 1215 1230 X 750 1 31 605 308 Ring Rtng Ext 500 Shaft X 035 Thk 1 32 079 625 Washer Wave 500 Id X 0 750 Od X 015T Stl Lbs 2 33 201 557 Pressure Arm...

Страница 25: ...lt Stl Pld 2 85 163 163 Screw 250 20 X 50 Hex Hd Pln Sst Pln T18 8 302 305 12 86 605 472 Screw 006 32 X 50 Flat Hd Slt Stl Pld 2 87 605 787 Washer Tooth 512 Id X 0 900 Od X 045T Stl Pld Int 500 A 1 88 602 211 Washer Lock 318 Id X 0 586 Od X 078T Stl Pld Split 312 1 89 602 242 Washer Flat 375 Id X 0 875 Od X 083T Stl Pld 1 90 602 239 Washer Flat 250 Id X 0 562 Od X 065T Stl Pld 5 91 602 207 Washer ...

Страница 26: ... 030 in 0 8 mm 223 826 053 695 V Grooved 056 192 222 787 035 in 035 in 0 9 mm 223 827 053 700 V Grooved 056 192 222 787 045 in 045 in 1 2 mm 223 828 053 697 V Grooved 056 193 222 787 052 in 052 in 1 3 mm 223 829 053 698 V Grooved 056 193 222 466 1 16 in 062 in 1 6 mm 223 830 053 699 V Grooved 056 195 222 466 3 64 in 047 in 1 2 mm 223 831 053 701 U Grooved 056 193 222 466 035 in 035 in 0 9 mm 223 8...

Страница 27: ...ufacturer but manufactured by others such as engines or trade accessories These items are covered by the manufacturer s warranty if any 3 Equipment that has been modified by any party other than manufacturer or equipment that has been improperly installed improperly operated or misused based upon industry standards or equipment which has not had reasonable and necessary maintenance or equipment wh...

Страница 28: ...rial Style Number Contact your Distributor for Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Owner s Manuals Circuit Diagrams Contact the Delivering Carrier to Resources Available Owner s Record File a claim for loss or damage during shipment For assistance in filing or settling claims contact your distributor and or equipme...

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