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8

FURNACE & AIR DUCTS

•  The furnace should be inspected annually by a licensed 

HVAC technician. Table 1 (page 9) contains suggested 

inspections and frequency of maintenance.

•  Homeowners should perform frequent visual inspections of 

the furnace for obvious signs of deterioration. The furnace 

should be secure without sagging, cracks gaps, etc around 

the base. The return air duct connection(s) is secured 

and sealed to the furnace cabinet and terminates outside 

the area containing the furnace. Any signs of damage or 

loose connections should be repaired by a qualified HVAC 

technician.

VENTING SYSTEM

• For proper and safe operation, this furnace requires 

unrestricted airflow for combustion and ventilation. Inspect 

for blocked or obstructed air openings on or around the 

furnace (at the terminations outside the house), and the 

space around the furnace.

•  The furnace venting system should be inspected annually by 

a licensed HVAC technician. Vent pipe must slope upwards 

and be physically secured without holes or corrosion. Any 

corroded section of vent pipe must be replaced, and any 

obstruction or blockage must be removed by the technician.

•  Flue passageways, the vent system, and the burners should 

be inspected and cleaned (if required) by a licensed HVAC 

technician annually to ensure continued safe operation.

•  Existing masonry chimneys should be inspected and relined 

(if necessary) by a licensed HVAC technician. 

BLOWER & FILTER

•  It is recommended that the blower compartment be cleaned 

of dirt or lint that may have accumulated in the compartment 

or on the blower and motor as part of the annual inspection.

•  Keep air filters cleaned. It is recommended that the furnace 

air filter be checked at least once a month. Clean or replace 

filter to maintain proper airflow and achieve maximum 

efficiency.

•  Furniture and drapery should be arranged so that the 

supply air registers and return grilles are not obstructed.

BURNER OPERATION

Perform the startup instructions on page 7. The igniter should 

ignite the closest burner and the flames should quickly 

carryover to the other burners. The flames should be bright 

blue, with occasional yellow streaks.

NEW CONSTRUCTION

Operating gas furnaces in construction environments can 

cause a variety of problems within the furnace and may 

significantly reduce the life or the performance of the furnace. 

Therefore operating the furnace during construction is not 

permitted and will void the warranty.
•  Before occupancy, the furnace shall be inspected and 

approved by applicable local authority even if this results 

in redundant inspections.

•  The duct work must be inspected and cleaned if found to 

contain any construction debris.

•  The filter must be replaced or cleaned and the furnace 

must be inspected by a licensed HVAC technician. The 

furnace must be cleaned and/or repaired if found to be 

dirty, damaged, or malfunctioning in any way.

MAINTENANCE & INSPECTION

IF THE FURNACE FAILS TO OPERATE CHECK THE 

FOLLOWING:

1.  Is the thermostat setting correct?

2.  Are the blower compartment door(s) in place?

3.  Has the circuit breaker tripped or the control board fuse 

burned open?

4.  Is the gas turned on at the manual shutoff?

5.  Is the filter dirty or clogged?
If the furnace still doesn’t operate, contact a licensed HVAC 

technician

TROUBLESHOOTING

Содержание J801X D Series

Страница 1: ...tallation and service must be performed by a qualified installer service agency or the gas supplier Donotstoreorusegasolineorotherflammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Leave the building immediately Immediately call your gas su...

Страница 2: ...RODUCTION 5 CATEGORY I NON CONDENSING FURNACES 5 CATEGORY IV CONDENSING FURNACES 5 FILTER 5 THERMOSTAT 5 FURNACE LOCATION 5 COMPONENT LOCATIONS FOR SINGLE STAGE FURNACES 6 COMPONENT LOCATIONS FOR TWO STAGE FURNACES 7 STARTUP SHUTDOWN 7 STARTING THE FURNACE 7 SHUTTING DOWN THE FURNACE 7 MAINTENANCE INSPECTION 8 FURNACE AIR DUCTS 8 VENTING SYSTEM 8 BLOWER FILTER 8 BURNER OPERATION 8 NEW CONSTRUCTION...

Страница 3: ...ve been wet or the furnace if deemed necessary Safety markings are used frequently throughout this manual to designate a degree or level of seriousness and should not be ignored WARNING indicates a potentially hazardous situation that if not avoided could result in personal injury or death CAUTION indicates a potentially hazardous situation that if not avoided may result in minor or moderate injur...

Страница 4: ...nd glues Antistatic fabric softeners Masonry acid washing materials CAUTION This furnace requires unrestricted airflow for combustion and ventilation For proper and safe operation it is extremely important that the furnace receives an unobstructed flow of clean fresh air to properlyburnthefuelgas Ifthisflowofairisrestricted the partially burned combustion gases may create dangerous amounts of carb...

Страница 5: ...st maintain a downward slope to ensure proper condensate drainage Condensate must flow freely during furnace operation The homeowner must make sure the condensate drain lines do not become blocked pinched or crushed If the furnace is installed in an area where temperatures fall below freezing special precautions must be made for insulatingcondensatedrainlinesthatdraintotheoutdoors If condensate fr...

Страница 6: ...al Non Condensing Gas Furnace J801X D Downflow Non Condensing Gas Furnace Furnace Control Board Burner Assembly Finish Flange Flame Sensor Igniter Roll Out Switch Gas Valve Furnace Control Board Condensate Pressure Switch Transformer Blower Assembly Blower Door Switch Inducer Assembly Inducer Pressure Switch Inducer Limit Switch Main Air Limit Switch Burner Assembly Flame Sensor Roll Out Switch Fi...

Страница 7: ... or knob to the OFF position See Figure 1 for gas valve switch or knob location 8 Wait 5 minutes If there is any smell of gas see WHAT TO DO IF YOU SMELL GAS on page 4 9 Set the gas valve switch or knob to the ON position 10 Turn on all electric to the furnace 11 Open the manual gas valve 12 Turn the thermostat back up to force ignition 13 Observe operation including burners If burners fail to ign...

Страница 8: ...orontheblowerandmotoraspartoftheannualinspection Keepairfilterscleaned Itisrecommendedthatthefurnace airfilterbecheckedatleastonceamonth Cleanorreplace filter to maintain proper airflow and achieve maximum efficiency Furniture and drapery should be arranged so that the supply air registers and return grilles are not obstructed BURNER OPERATION Performthestartupinstructionsonpage7 Theignitershould ...

Страница 9: ...gns of physical deterioration of the furnace X X X Verify no obstructions or restrictions in vent or chimney X X Verify no holes or cracks in vent pipe X X Verify no corrosion in vent pipe X X Verify the horizontal vent pipes slope upwards away from furnace X X Verify burner flame X Clean or replace filter s X Clean blower compartment X Clean burner assembly X Clean condensate collection disposal ...

Страница 10: ...10 ...

Страница 11: ...11 ...

Страница 12: ... 02 20 10270340 NEW ...

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