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JADE X FULL SERVICE

10.

11.

12.

Fully remove the shaft assembly and set
aside in a clean area.

Drain the oil from the shock body and
housing.

Use a 4mm allen key to loosen the
compression unit end cap from the
reservoir.

Fully un-thread the seal head and remove
the shaft assembly.

Fix the head of the shock into a vice.
Using a 24mm open end wrench to
loosen the seal head.

Completely remove the bladder and
bladder cap from the reservoir.

Содержание Jade X

Страница 1: ...Jade X Full Service Guide Rebuild Service and Bleed...

Страница 2: ...pension product Improper service or use of aftermarket replacement parts with DVO Suspension may cause the product to malfunction resulting in SERIOUS INJURY OR DEATH WARNING Modification improper ser...

Страница 3: ...e a small pick to remove the clip Thread the valve core puller tool back onto the bladder cap and pull back to remove the bladder Remove the air valve and set aside Release air pressure from the bladd...

Страница 4: ...the shock body and housing Use a 4mm allen key to loosen the compression unit end cap from the reservoir Fully un thread the seal head and remove the shaft assembly Fix the head of the shock into a vi...

Страница 5: ...ebound adjuster facing outward This will give clearance to prevent damage Use a 16mm socket or adjustable wrench to loosen the piston bolt Fully un thread the cap and set aside Use a knipex or similar...

Страница 6: ...lean Remove the piston assembly from the shaft Clean the piston group thoroughly with suspension clean Set aside Remove the seal head and bottom out bumper from the shaft Get your Jade X rebuild kit r...

Страница 7: ...shims and the piston Install the seal head onto the shaft in the direction shown Install the bottom out bumper back onto the shaft in the direction shown Apply a thin layer of slikoleum grease to inn...

Страница 8: ...red compression in blue Install the 11mm clamp shim first then the 13mm shim Install the new glide ring onto the piston Use a small pick to remove the glide ring from the piston Remove the rebound si...

Страница 9: ...tack Finish the compression side with the 11mm clamp shim At this point the assembly should look like this Note the piston orientation should look like this The last shim on the rebound side is 16mm T...

Страница 10: ...Loctite to the threads of the piston bolt Use a torque wrench to tighten the piston bolt group to the shaft Tighten to 15Nm Open the rebound fully Counter clockwise rotations will open the rebound The...

Страница 11: ...en key to push the pin out of the compression unit as shown Use a pick to remove the main o ring Below the o ring place the alignment pin into the groove as shown Apply a thin layer of Slikoleum greas...

Страница 12: ...it is free of any debris Apply a thin layer of slikoleum grease to the new o ring and place it into the grooves of the compression piston Clean the compression pin with suspen sion cleaner Make sure i...

Страница 13: ...using At this point the assembly should look like this Apply a thin layer of slikoleum grease to inner side of the compression unit housing Apply a thin layer of slikoleum grease inside the port of th...

Страница 14: ...grease to the new o ring and install it onto the cap Begin to thread the cap back into the housing Torque to 4Nm Remove the o ring on the compression unit cap Use a small allen key to push the inner p...

Страница 15: ...o the top with 2 5wt suspension oil as shown Apply a layer of Slikoleum grease to the outside of the bladder as shown Apply a layer of Slikoleum grease to the top of the inner lip on the bladder Insta...

Страница 16: ...ue wrench Fix the shock in a vice as shown Fill the damper body with 2 5wt suspension oil to the top Using a valve puller tool pull the bladder upward and lock into place Push the bladder deep into th...

Страница 17: ...bleed screw Tighten to 3Nm Inflate the bladder to the desired pressure and you are good to go Pressure range 170 200PSI Cycle the shock up and down to remove any air bubbles trapped in the system Thre...

Страница 18: ...34 35 JADE X FULL SERVICE 34 35 Notes...