background image

 

Maintenance

 

 

 

5.

  

Install

  

the

  

outboard

  

motor

  

on

  

the

  

test

 

NOTICE

 

tank.

 

 

Do

  

not

  

place

  

the

  

outboard

  

motor

  

on

  

its

 

 

side

  

before

  

the

  

cooling

  

water

  

has

 

 

drained

  

from

  

it

  

completely.

  

Otherwise,

 

 

water

 

may

 

enter

 

the

 

cylinder

 

through

 

the

 

 

exhaust

  

valve

 

and

  

cause

 

engine

  

trouble.

 

 

 

Transport

  

and

  

store

  

the

  

outboard

  

motor

 

 

as

  

specified

  

in

 

 “Transporting/Dismount-

 

 

ing

  

the

  

outboard

  

motor”. 

 

 

Store

  

the

  

outboard

  

motor

  

in

  

a

  

dry,

  

well-

 

 

ventilated

  

place,

  

not

  

in

  

direct

  

sunlight.

 

1.

 

Water

 

surface

 

 

Procedure

 

2.

 

Lowest

 

water

 

level

 

 

Flushing

  

in

  

a

  

test

  

tank

 

 

6.

  

Fill

  

the

  

tank

  

with

  

fresh

  

water

  

to

  

above

  

the

 

level

 

of

 

the

 

anti-cavitation

 

plate.

 

NOTICE:

 

NOTICE

 

Before

  

starting

  

the

  

engine,

  

make

  

sure

  

to

 

supply

  

water

  

to

  

the

  

cooling

  

water

  

passag-

 

es.

  

Otherwise,

  

the

  

engine

  

could

  

overheat

 

and

  

be

  

damaged.

 

If

 

the

 

fresh

 

water

 

level

 

is

 

below

 

the

 

lev-

 

el

  

of

  

the

  

anti-cavitation

  

plate,

  

or

  

if

  

the

 

water

  

supply

  

is

  

insufficient,

  

engine

 

seizure

  

may

  

occur.

 

 

7.

     

Run

  

the

  

engine

  

at

  

a

  

fast

  

idle

  

for

  

a

  

few

 

minutes

  

in

  

neutral

  

position.

  

WARNING!

 

 

Cooling

  

system

  

flushing

  

is

  

essential

  

to

  

pre-

 

Do

  

not

  

touch

  

or

  

remove

  

electrical

 

 

vent

  

the

  

cooling

  

system

  

from

  

clogging

  

up

  

with

 

parts

  

when

  

starting

  

or

  

during

  

opera-

 

 

salt,

  

sand,

  

or

  

dirt.

  

In

  

addition,

  

fogging/lubricat-

 

tion.

  

Keep

  

hands,

  

hair,

  

and

  

clothes

 

 

ing

  

of

  

the

  

engine

  

is

  

mandatory

  

to

  

prevent

  

ex-

 

away

  

from

  

the

  

flywheel

  

and

  

other

  

ro-

 

 

cessive

  

engine

  

damage

  

due

  

to

  

rust.

  

Perform

 

tating

  

parts

  

while

  

the

  

engine

  

is

  

run-

 

 

the

  

flushing

  

and

  

fogging

  

at

  

the

  

same

  

time.

 

ning.

 

 

 

FPP2.8A

 

8.

     

Just

 

prior

 

to

 

turning

 

off

 

the

 

engine,

 

quickly

 

1.

 

Wash

  

the

  

outboard

  

motor

  

body

  

using

 

spray

  

“Fogging

  

Oil”

  

into

  

the

  

carburetor.

 

fresh

  

water.

  

NOTICE:

  

Do

  

not

  

spray

  

wa-

 

When

  

properly

  

done,

  

the

  

engine

  

will

 

ter

  

into

  

the

 

air

  

intake.

 

 

For

 

further

 

smoke

  

excessively

  

and

  

almost

  

stall.

 

information,

  

see

  

page

  

67.

 

9.

     

If

  

“Fogging

  

Oil”

  

is

  

not

  

available,

  

run

  

the

 

2.

 

Place

  

the

  

fuel

  

cock

  

in

  

the

 

closed

 

position.

 

engine

  

at

  

a

  

fast

  

idle

  

until

  

the

  

fuel

  

system

 

Tighten

 

the

 

air

 

vent

 

screw

 

on

 

the

 

fuel

 

tank

 

empties

  

and

  

the

  

engine

  

stops.

 

cap.

 

10.

  

Loosen

  

the

  

air

  

vent

  

screw

  

by

  

one

  

turn.

 

3.

 

Remove

  

the

  

top

  

cowling

  

and

  

silencer

 

Place

  

the

  

fuel

  

cock

  

in

  

the

  

open

  

position.

 

cover.

 

11.

  

Remove

  

the

  

grommet.

  

Place

  

a

  

container

 

4.

 

Remove

  

the

  

propeller.

  

For

  

further

  

infor-

 

under

  

the

  

carburetor

  

drain

  

hole

  

to

  

catch

 

mation,

  

see

  

page

  

78.

 

the

  

gasoline,

  

and

  

then

  

loosen

  

the

  

drain

 

 

screw.

 

 
 

63

 

Содержание FPP2.8A

Страница 1: ......

Страница 2: ...Read this manual carefully before operating this outboard motor Keep this manual onboard in a waterproof bag when boating This manual should stay with the outboard motor if it is sold ...

Страница 3: ...O u t b o a r d s O u t b o a r d s O u t b o a r d sG o u p C V O u t b o a r d sG o u p C V O u t b o a r d s O u t b o a r d s O u t b o a r d s ...

Страница 4: ... cock 20 Passenger training 3 Tiller handle 22 Boating safety publications 3 Gear shift lever 22 Laws and regulations 3 Throttle grip 23 General information 4 Throttle indicator 23 Identification numbers record 4 Outboard motor serial number 4 EC Declaration of Conformity DoC 4 CE Marking 4 Read manuals and labels 6 Warning labels 6 Warning labels 9 Specifications and requirements 12 Throttle fric...

Страница 5: ...g 71 Checks after starting engine 46 Cleaning and adjusting spark plug 73 Cooling water 46 Checking fuel filter FPP2 8A 74 Warming up engine 47 Checking fuel filter Warming up 47 FPP4A FPP6A 74 Checks after engine warm up 47 Shifting 47 Stop switches 47 Shifting 47 Stopping boat FPP2 8A 49 Stopping boat FPP4A FPP6A 49 Stopping engine 49 Procedure 49 Trimming outboard motor 51 Adjusting trim angle ...

Страница 6: ...pos mable and explosive Always refuel accord sible Do not remove or replace the cowling ing to the procedure on page 41 to reduce the with the engine running risk of fire and explosion Only operate the engine with the cowling re moved according to the specific instructions in the manual Keep hands feet hair jewelry clothing PFD straps etc away from any ex posed moving parts Hot parts Gasoline expo...

Страница 7: ...O u t b o a r d s ...

Страница 8: ... time before hitting an obstacle apply throttle and turn in anoth er direction Weather Stay informed about the weather Check weather forecasts before boating Avoid boat ing in hazardous weather Passenger training Make sure at least one other passenger is trained to operate the boat in the event of an emergency Boating safety publications Be informed about boating safety Additional publications and...

Страница 9: ...O u t b o a r d s ...

Страница 10: ......

Страница 11: ...O u t b o a r d s O u t b o a r d s ...

Страница 12: ...nd explo sive Shut off engine before refueling Tighten tank cap and air vent screw when Wear an approved personal flotation de vice PFD Ensure shift control is in neutral before starting engine not in use 2 R NING Keep hands hair and clothing away from rotating parts while the engine is running Do not touch or remove electrical parts when starting or during operation 7 ...

Страница 13: ...General information Symbols Electrical hazard The following symbols mean as follows Notice Warning Read Owner s Manual Hazard caused by continuous rotation 8 ...

Страница 14: ...O u t b o a r d s ...

Страница 15: ...ntrol is in neutral before starting engine Wear an approved personal flotation de vice PFD Attach engine shut off cord lanyard to your PFD arm or leg so the engine stops if you accidentally leave the helm 2 which could prevent a runaway boat WARNING Keep hands hair and clothing away from rotating parts while the engine is running Do not touch or remove electrical parts when starting or during oper...

Страница 16: ...s rotation WARNING Gasoline is highly flammable and explo sive Shut off engine before refueling Tighten tank cap and air vent screw when not in use Symbols The following symbols mean as follows Notice Warning Electrical hazard Read Owner s Manual 11 ...

Страница 17: ...erall height L FPP2 8AMH 1148 mm 45 2 in FPP4AMH 1168 mm 46 0 in FPP6AMH 1168 mm 46 0 in Transom height S FPP2 8AMH 432 mm 17 0 in FPP4AMH 440 mm 17 3 in FPP6AMH 440 mm 17 3 in Transom height L FPP2 8AMH 559 mm 22 0 in FPP4AMH 568 mm 22 4 in FPP6AMH 568 mm 22 4 in FPP4AMH 28 0 kg 62 lb FPP6AMH 28 0 kg 62 lb Performance Full throttle operating range FPP2 8AMH 5250 5750 r min FPP4AMH 4000 5000 r min...

Страница 18: ...28 in Recommended engine oil Control system 4 stroke outboard motor oil Tiller handle Recommended engine oil grade 1 Starting system SAE 10W 30 10W 40 5W 30 Manual starter API SE SF SG SH SJ SL Starting carburetion system Engine oil quantity Choke valve FPP2 8AMH 0 4 L 0 42 US qt 0 35 Imp qt Valve clearance cold engine IN FPP4AMH 0 6 L 0 63 US qt 0 53 Imp qt 0 08 0 12 mm 0 0032 0 0047 in Valve cle...

Страница 19: ...O u t b o a r d s O u t b o a r d s ...

Страница 20: ...O u t b o a r d s O u t b o a r d s O u t b o a r d s O u t b o a r d s ...

Страница 21: ...O u t b o a r d s ...

Страница 22: ......

Страница 23: ...ew 2 Cowling lock lever s 17 Restraint cable attachment 3 Carrying handle 18 Gear shift lever 4 Steering friction adjuster 19 Choke knob 5 Anti cavitation plate 6 Propeller 7 Cooling water inlet 8 Trim rod 9 Clamp bracket 10 Tiller handle 11 Air vent screw 12 Fuel tank cap 13 Manual starter handle 14 Throttle friction adjuster 15 Engine stop button Engine shut off switch 18 ...

Страница 24: ...Clamp bracket in fuel tank and its parts are as follows 9 Steering friction adjuster Fuel tank cap 10 Fuel tank cap This cap seals the fuel tank When removed 11 Air vent screw 12 Manual starter handle 13 Throttle friction adjuster 14 Tiller handle 15 Throttle grip 16 Fuel joint the tank can be filled with fuel To remove the cap turn it counterclockwise Air vent screw This screw is on the fuel tank...

Страница 25: ...ew mercial users should conform to relevant 2 Fuel tank cap licensing or approval authority regula 3 Built in fuel tank tions Fuel tank portable fuel tank FPP4A Fuel cock FPP6A FPP2 8A This model can be equipped with an optional The fuel cock turns on and off the supply of portable fuel tank The parts of the fuel tank fuel from the fuel tank to the engine are as follows Fuel tank cap This cap seal...

Страница 26: ... the out the fuel cock with the closed position board motor will be used align the fuel cock with the appropriate position indicated on the 2 label that is affixed to the outboard motor 4 2 1 3 1 Fuel cock 1 2 Closed position 1 Fuel cock Open 2 Closed position FPP2 8A 3 Built in fuel tank position With the lever knob in this position fuel flows 4 Portable fuel tank position to the carburetor Norma...

Страница 27: ...el tank align the fuel cock with the built in fuel tank position When using a portable fuel tank align the fuel cock with the portable fuel tank position 3 1 Tiller handle Gear shift lever FPP2 8A Pulling the gear shift lever towards you puts 2 1 the engine in forward gear so that the boat moves ahead 1 Fuel cock 2 Built in fuel tank position 3 Portable fuel tank position Tiller handle To change d...

Страница 28: ... dicator is aligned with the notch in the tiller handle the throttle is fully open When the 0 Throttle grip The throttle grip is on the tiller handle Turn position of the throttle indicator is aligned with the notch in the tiller handle the throttle is fully the grip counterclockwise to increase speed closed and clockwise to decrease speed FPP2 8A 1 1 Fully open 2 Fully closed 1 Throttle grip 3 Th...

Страница 29: ...ise When con the engine This will prevent the boat from stant speed is desired tighten the throttle running away under power WARNING At friction adjuster to maintain the desired throt tach the engine shut off cord to a secure tle setting WARNING Do not overtighten place on your clothing or your arm or leg the throttle friction adjuster If there is too while operating Do not attach the cord to much...

Страница 30: ...PP6A FPP4A FPP6A 1 Engine stop button 1 Engine shut off switch Choke knob for pull type 2 Cord To supply the engine with the rich fuel mixture 3 Clip required to start pull out this knob FPP2 8A Engine stop button The engine stop button stops the engine when the button is pushed 1 1 Choke knob 25 ...

Страница 31: ...handle Steering friction adjuster WARNING Do not overtighten the steering friction ad 1 Fuel joint cap juster If there is too much resistance it could be difficult to steer which could re Manual starter handle sult in an accident The manual starter handle is used to crank and start the engine The steering friction adjuster provides adjust able resistance to the steering mechanism and can be set ac...

Страница 32: ...clockwise Tilt lock mechanism FPP4A FPP6A The tilt lock mechanism is used to prevent the outboard motor from lifting out of the water when the gear shift lever is in the reverse po Trim rod tilt pin sition The trim rod tilt pin is used to adjust the trim When the gear shift lever is moved to the re angle of the outboard motor in relation to the verse position the tilt lock mechanism oper angle of ...

Страница 33: ...rd position the outboard motor can be tilted up Tilt support bar FPP4A FPP6A Use the tilt support bar to keep the outboard motor in the tilted up position or a shallow wa NOTICE ter cruising position Do not use the tilt support lever or knob when trailering the boat The outboard mo tor could shake loose from the tilt support and fall If the motor cannot be trailered in the normal running position ...

Страница 34: ... out board motor For information on carrying and transporting the outboard motor see page 59 1 1 Cowling lock lever FPP4A FPP6A 1 Carrying handle 1 1 Cowling lock lever Carrying handle FPP2 8A A carrying handle is provided on the rear of the outboard motor It enables you to carry the outboard motor easily with one hand 29 ...

Страница 35: ...O u t b o a r d s ...

Страница 36: ...using two people 2 1 Center line keel line 6 Turn the steering friction adjuster coun terclockwise to set the steering friction according to operator preference WARNING If there is too much resis tance it could be difficult to steer which could result in an accident 1 1 Carrying handle 2 Handgrip 31 1 1 Steering friction adjuster Mounting height To run your boat at optimum efficiency the water res...

Страница 37: ...O u t b o a r d s ...

Страница 38: ... restraint cable at tachment and the other to a secure mounting point on the boat Otherwise the engine could be completely lost if it accidentally falls off the transom FPP2 8A 1 1 Restraint cable attachment FPP4A FPP6A 1 1 Restraint cable attachment 33 ...

Страница 39: ...m angles see page 51 Checks before starting engine WARNING If any item in Checks before starting en gine is not working properly have it in spected and repaired before operating the Breaking in engine outboard motor Otherwise an accident Your new engine requires a period of break in could occur to allow mating surfaces of moving parts to wear in evenly Correct break in will help en sure proper per...

Страница 40: ...for fuel leaks or gasoline fumes in the boat Check for fuel leakage from the fuel system Check the fuel tank and fuel lines for 1 cracks swellings or other damages Controls FPP2 8A Move the tiller handle fully to the left and right to make sure operation is smooth 1 Cowling lock lever Turn the throttle grip from the fully closed to FPP4A FPP6A the fully open position Make sure that it turns smooth...

Страница 41: ...evel check window to be sure the level falls between the upper and lower marks Fill with oil if it is below the lower mark or drain to the specified level if it is above Check the shift link and start in gear protec the upper mark tion cable for loose or damaged connec tions 2 3 1 1 Oil level check window 2 Upper mark 3 Lower mark Engine shut off cord lanyard Inspect the engine shut off cord and c...

Страница 42: ... check window to make sure that the engine is being lubricated with oil while it is running 3 Install the oil filler cap and tighten it com pletely 4 Remove the oil filler cap again and check that the oil level on the dipstick is be tween the upper and lower marks If the oil level is not at the proper level add or extract oil until the oil is between the up per and lower marks Installing top cowli...

Страница 43: ...O u t b o a r d s O u t b o a r d s ...

Страница 44: ...n a well ventilated area and stop the engine If the boat is trail ered make sure that it is stable Do not smoke and keep away from sparks flames static electric discharge or other sources of ignition If you use a portable container to store and dispense fuel only use a locally approved GASOLINE container To prevent electrostatic sparks discharge any built up static electricity from your body befor...

Страница 45: ... local laws or regulations If you use a portable container to store and dispense fuel only use a locally ap proved GASOLINE container 1 Fuel tank cap Filling fuel for portable fuel tank optional 4 Fill the fuel tank but do not overfill it FPP4A FPP6A WARNING Do not overfill Otherwise 1 Disconnect the fuel hose and then install fuel can expand and overflow if the the fuel joint cap WARNING When not...

Страница 46: ...o line is highly flammable and its vapors are flammable and explosive Refrain from smoking and keep away from open flames and sparks while loosening the air vent screw This product emits exhaust gases which contain carbon monoxide a colorless odorless gas which could cause brain Sending fuel for built in fuel tank FPP4A FPP6A 1 Loosen the air vent screw by 1 or 2 turns damage or death when inhaled...

Страница 47: ...come slightly firm the tank due to fuel expansion 1 1 Primer pump 1 Air vent screw 4 Install the top cowling 3 Remove the fuel joint cap Align the fuel Sending fuel for portable fuel tank optional joint on the fuel line with the fuel joint on FPP4A FPP6A the motor and connect the fuel line se 1 Loosen the air vent screw on the portable curely between the tank and the outboard fuel tank by 2 or 3 t...

Страница 48: ... shut off cord 1 could result in a runaway boat if opera tor is ejected Attach the engine shut off cord to a secure place on your clothing or your arm or leg while operating Do not attach the cord to clothing that could tear loose Do not route the cord where it could become entangled preventing it 1 Portable fuel tank position 5 Send fuel to the carburetor by squeezing from functioning Avoid accid...

Страница 49: ...on 2 If the engine shut off cord is equipped at tach it to a secure place on your clothing or your arm or leg Then install the clip on the other end of the cord into the engine shut off switch TIP When restarting a warm engine place the choke knob in the run position If the choke knob is left in the start position while the engine is running the en gine will run poorly or stall 5 Pull the manual s...

Страница 50: ......

Страница 51: ......

Страница 52: ...O u t b o a r d s ...

Страница 53: ...so that the engine slows to idle speed To shift out of neutral reverse 1 Turn the outboard motor around 180 and then move the tiller handle so that it is facing toward the bow 2 After the engine is at idle speed in gear move the gear shift lever firmly and crisp ly into the neutral position TIP The outboard motor can be turned a full 360 FPP4A FPP6A To shift to forward or reverse in its bracket fu...

Страница 54: ...ace conditions and wind di slows to idle speed rection 2 Move the gear shift lever to the neutral position Stopping engine 1 Before stopping the engine first let it cool off for a few minutes at idle or low speed Stop ping the engine immediately after operating at high speed is not recommended Procedure FPP2 8A 1 Push and hold the engine stop button un til the engine comes to a complete stop 1 Neu...

Страница 55: ......

Страница 56: ...t cap WARNING When not us ing a portable fuel tank make sure to install the fuel joint cap Otherwise in jury could result from striking the fuel joint accidentally 1 Fuel hose 2 Fuel joint cap 1 2 1 Trim operating angle Trimming outboard motor WARNING Excessive trim for the operating condi tions either trim up or trim down can cause boat instability and can make steer ing the boat more difficult T...

Страница 57: ...board motor trim angle changes ap Use caution when trying a trim position proximately 4 degrees when the trim rod posi for the first time Increase speed gradu tion is changed by 1 hole ally and watch for any signs of instability 4 Make test runs with the outboard motor or control problems Improper trim an set at different trim angles to find the po gle can cause loss of control sition that works b...

Страница 58: ... Too much trim out puts the bow of the boat too high in the water Excessive trim out can also cause the propeller to ventilate which re duces performance further and the boat may porpoise hop in the water which could throw the operator and passengers over board WARNING Make sure that no one is near the outboard motor when tilting the outboard motor up or down Otherwise body parts could be crushed ...

Страница 59: ... outboard motor while the engine is running Se vere damage from overheating can re sult 4 Close the fuel cock Do not tilt up the engine by pushing the tiller handle because this could break the handle Keep the power unit higher than the pro peller at all times Otherwise water could run into the cylinder and cause damage The outboard motor cannot be tilted when in reverse or when the outboard motor...

Страница 60: ...adjuster 4 Tighten the air vent screw 1 1 1 Closed position 2 Move the gear shift lever to the neutral position 1 Air vent screw 1 5 When using a portable fuel tank discon nect the fuel hose and then install the fuel joint cap WARNING When not us ing a portable fuel tank make sure to install the fuel joint cap Otherwise in jury could result from striking the fuel joint accidentally EWM02411 1 Neut...

Страница 61: ...ilt support bar up 1 1 2 1 Tilt support bar 1 Tilt support bar 2 Holder 3 Turn the steering friction adjuster coun terclockwise to set the steering friction Procedure for tilting down according to operator preference FPP2 8A WARNING If there is too much resis 1 Slightly tilt the outboard motor up tance it could be difficult to steer 2 Slowly tilt the outboard motor down while which could result in...

Страница 62: ......

Страница 63: ...ruising in salt water After operating in salt water flush the cooling water passages with fresh water to prevent them from becoming clogged Also rinse the outside of the outboard motor with fresh wa ter Cruising in muddy turbid or acidic water Powertec strongly recommends that you use the optional chromium plated water pump kit see page 17 if you use the outboard motor in acidic water or water wit...

Страница 64: ...O u t b o a r d ...

Страница 65: ... hold the top cowling or tiller handle when mounting or dismounting the out board motor Otherwise the outboard mo tor could fall 1 Stop the engine and land the boat 2 Tighten the fuel tank cap and air vent screw securely 1 2 1 Air vent screw 2 Fuel tank cap 3 Align the fuel cock with the closed posi tion 1 1 1 Closed position 60 ...

Страница 66: ...g the fuel joint accidentally 1 Fuel hose 2 Fuel joint cap 1 2 7 Loosen the clamp screws 8 Hold the carrying handle and the hand grip on the front side of the bottom cowl ing and lift up the outboard motor using two people to dismount it from the boat 5 To prevent steering movement turn the steering friction adjuster clockwise 1 1 Steering friction adjuster 6 Turn the tiller handle 180 so that it ...

Страница 67: ...o u t b o a r d ...

Страница 68: ... or remove electrical vent the cooling system from clogging up with parts when starting or during opera salt sand or dirt In addition fogging lubricat tion Keep hands hair and clothes ing of the engine is mandatory to prevent ex away from the flywheel and other ro cessive engine damage due to rust Perform tating parts while the engine is run the flushing and fogging at the same time ning FPP2 8A 8...

Страница 69: ...O u t b o a r d ...

Страница 70: ...tely out of position the outboard motor Clean the body thor 9 Start the engine and run it for a few min oughly utes at engine idle speed WARNING 14 Install the fogging hole cap and top cowl Do not touch or remove electrical ing parts when starting or during opera 15 Install the propeller For further informa tion Keep hands hair and clothes tion see page 79 away from the flywheel and other ro tatin...

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Страница 77: ...Maintenance FPP4A FPP6A 72 ...

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Страница 90: ...t touch the ignition coil spark plug wire spark plug cap or other electrical 6 While lifting the starter case up discon components when starting or operating nect the choke wire from the carburetor the motor You could get an electrical shock 1 Remove the top cowling 2 Remove the bolts from the fuel tank 7 Remove the starter case by pulling it to wards you 3 Remove the bolts from the starter case 8...

Страница 91: ...ed to the engine Use this procedure only for emergency shut off switch engine starting to return to the nearest 11 Turn the lever on the carburetor to oper port for repairs ate the choke system when the engine is When the emergency starter rope is cold After the engine starts return the le used to start the engine the start in ver to the original position gear protection device does not operate Ma...

Страница 92: ......

Страница 93: ... flywheel magnet and wind the rope several turns 2 1 around the flywheel magnet clockwise 1 1 Start mark 2 Notch 1 Notch 2 Emergency starter rope 2 9 Give a strong pull straight out to crank and start the engine 7 Attach the engine shut off cord to a se cure place on your clothing or your arm or leg Then install the clip on the other end of the cord to the engine shut off switch TIP If the engine ...

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