Outback FX-Class Скачать руководство пользователя страница 1

 

900-0107-01-00 Rev A 

1

 

FX-Class and FXR-Class  

Inverter/Charger  

Service Instructions 

Purpose and Scope 

These instructions detail how to remove and replace the following parts of any FX-class or 
FXR-class inverter/charger. 

 

Control Printed-Circuit Board Assembly (PCBA) 

 

AC Printed-Circuit Board Assembly (PCBA) 

 

FET Printed-Circuit Board Assembly (PCBA) 

 

Ribbon Cables 

These instructions extend to all FX, FXR, VFX, VFXR, GTFX, GVFX, and GFX models, including all 
mobile and international models. 

Tools Required 

 

#2 Phillips screwdriver 

 

3/8” flat blade screwdriver 

 

4mm hex wrench (included) 

 

Strap wrench 

 

Long-nose pliers 

 

10mm socket with 12” extension & torque wrench 

 

10mm wrench (standard and torque) 

 

Power supply (9-volt batteries may be used) 

 

Voltmeter or DVM 

Disassembly 

This procedure describes the removal of all circuit boards in an FX-class or FXR-class inverter.  The 
exact steps and order may vary with the repairs needed.   

The order of removal depicted here is: 

1.

 

Control PCBA 

2.

 

AC PCBA 

3.

 

FET PCBA 

If not all boards need to be replaced, the installer may proceed through the steps that are required 
and ignore the subsequent disassembly.  (Note that replacing the AC PCBA requires removal of the 
Control PCBA regardless of any other steps.)   

The installer should then proceed to the reassembly and testing steps, which begin on page 7.  

Содержание FX-Class

Страница 1: ...wrench included Strap wrench Long nose pliers 10mm socket with 12 extension torque wrench 10mm wrench standard and torque Power supply 9 volt batteries may be used Voltmeter or DVM Disassembly This pr...

Страница 2: ...ure 1 Figure 1 AC Cover Access Plate 3 Remove the AC Plate See Figure 1 4 Disconnect all AC and DC wiring to the inverter Using a meter verify that no AC or DC voltage is present 5 Using the strap wre...

Страница 3: ...bottom chassis of the inverter The locations of these bolts are shown in Figure 4 IMPORTANT After removing the hex bolts read the next step carefully before removing the cover CAUTION Equipment Damage...

Страница 4: ...ravels the perimeter of the chassis and may come off during disassembly If so reinstall the O ring during reassembly Figure 6 Gasket and O Rings 12 Remove the two ribbon cables that join all three cir...

Страница 5: ...e from the AC output wires connected to the AC Assembly Pull out the Control PCBA See Figure 9 NOTE No more disassembly is needed if the Control PCBA is the only board to be replaced Figure 9 Removing...

Страница 6: ...connect the FET PCBA to the transformer Use the 10mm socket with 12 extension on bolt 1 and two 10mm wrenches on Bolt 2 See Figure 11 Figure 11 Bolt Removal 16 Remove the thermistor wire from the FET...

Страница 7: ...To assemble the inverter 1 Check the replacement FET PCBA to see if a thermistor clip was installed See Figure 12 If one is present remove it and discard 2 Guide the FET PCBA into the proper slot of t...

Страница 8: ...oosen Bolt 4 Once the FET PCBA is aligned tighten all bolts to a torque value of 72 in lb 5 Guide the AC PCBA half way down into the chassis Attach the AC output wires to their connectors The black wi...

Страница 9: ...pins Ensure that the cables are bent as shown in Figure 15 so that they can be routed correctly inside the inverter NOTE FXR class inverters do not have identical cables Do not confuse them The cable...

Страница 10: ...igure 17 AC to Control Ribbon Cable 10 Install the gasket between the AC PCBA and the top cover This gasket is used to keep water out Make sure to line up the holes on the gasket with the holes in the...

Страница 11: ...orm this with the FX inverter as needed if it is not already on 5 After a few seconds the inverter should produce AC voltage accompanied by the green INVERTER indicator Check the output terminals with...

Страница 12: ...allow this amount of time to pass without making any further changes to settings This completes the procedure for replacing circuit boards in the FX class or FXR class inverters Recycling Parts Use t...

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