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OutBack Power EnergyCell 1100RE, Инструкция по установке и руководство пользователя

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OutBack Power EnergyCell 1100RE Скачать руководство пользователя страница 6

 

Publication No. US-DDm-IM-003 

 

 

November 2003 

www.enersysinc.com 

 

 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
The installation manual is for reference only.  To maximize safety and performance, read the 
accompanying 

Safety, Storage, Operating and Maintenance Manual

 thoroughly.  It provides full 

instructions regarding safety, storage, operation and maintenance.  Failure to observe the 
precautions as presented may result in injury or loss of life. 
 

Copyright ©2003 by EnerSys Inc.  All rights reserved

. 

 
This document is proprietary to EnerSys Inc.  This document cannot be copied or reproduced in 
whole or in part, nor can its contents be revealed in any manner or to any person except to meet 
the purpose for which it was delivered, without the express written permission of EnerSys Inc. 
 
Please check our website for literature updates. 
www.enersysinc.com 
 
 
 

Содержание EnergyCell 1100RE

Страница 1: ...EnergyCell RE High Capacity Battery Installation Guide and Owner s Manual...

Страница 2: ...ths 6months 6months 6months 6months Short Circuit Current A 4728 6748 7722 9267 12411 12337 16548 Internal Resistance micro 441 309 270 225 167 169 126 TerminalTorque Intercell Connects 88in lbs Hardw...

Страница 3: ...DDm Publication No US DDm IM 003 November 2003 Installation Manual PowerSafe DDM Modular Battery Systems...

Страница 4: ......

Страница 5: ...DDm Installation Manual PowerSafe DDm Modular Battery Systems IMPORTANT Read safety information first See Safety Storage Operating and Maintenance Manual Publication No US DDm IM 003 November 2003...

Страница 6: ...aintenance Failure to observe the precautions as presented may result in injury or loss of life Copyright 2003 by EnerSys Inc All rights reserved This document is proprietary to EnerSys Inc This docum...

Страница 7: ...on symbol is used to indicate potentially hazardous situations and conditions which if not avoided may result in injury Equipment damage may also occur Other warning symbols may appear along with the...

Страница 8: ...rounded If inadvertently grounded remove source of ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock will be reduced if such grounds are re...

Страница 9: ...a fire The batteries may explode Caution Do not open or mutilate the batteries Released electrolyte is harmful to the eyes and skin and may also be toxic Warning This unit contains sealed lead acid ba...

Страница 10: ...Page iv Publication No US DDm IM 003 www enersysinc com November 2003 IMPORTANT Read safety information first See Safety Storage Operating and Maintenance Manual...

Страница 11: ...EM LAYOUT 5 Anchor Spacing 6 FRAME ASSEMBLY AND INSTALLATION 7 Base Beams 7 Vertical Channels 7 Horizontal Channels 8 Cell Support Shelves 10 BATTERY CELL INSTALLATION 11 Module Retainers 12 Electrica...

Страница 12: ...ULTI STACK figure 2 or a MULTI STACK ZERO SEPARATION Figure 3 Systems are available in 24 48 and other voltage configurations These systems allow for assembly at remote locations See the ASSEMBLY DRAW...

Страница 13: ...PowerSafe DDm Publication No US DDm IM 003 Page 3 November 2003 www enersysinc com MULTI STACK ZERO SEPARATION FIGURE 3 MULTI STACK FIGURE 2...

Страница 14: ...a PowerSafe DDm Battery System TABLE 1 EQUIPMENT REQUIRED CHECK IF ON HAND Chalk Line Torpedo Level Plastic Torque Wrench 10 200 in lbs SAE Metric Torque Wrench 50 100 ft lbs SAE Metric Floor Anchors...

Страница 15: ...ensions defined in Table 2 2 Locate the position of the floor anchors using the frame base beams 3 Mark floor with the position of the floor anchors L FRONT L L FRONT D D DISTANCE BETWEEN BASES VARIAB...

Страница 16: ...4 6 31 43 79 8 41 26 104 8 62 68 159 2 L 2 94 L 7 5 85 27 22 98 58 4 33 69 85 6 44 27 112 4 67 22 170 7 L 2 94 L 7 5 85 33 27 48 69 8 40 43 102 7 53 26 135 3 80 71 205 0 L 2 94 L 7 5 100 21 18 48 46 9...

Страница 17: ...s and anchor in place Do NOT torque anchor bolts until frame assembly is complete 2 Install ALL base beams before continuing Vertical Channels 1 Insert vertical channels into base beams See Figure 9 2...

Страница 18: ...Lock Washer Hex Nut Second from bottom horizontal Serrated Hex Bolt M10x1 5 75mm Full Threads Rack Frame External Tooth Washer Flat Washer Lock Washer Hex Nut All other horizontals Serrated Hex Bolt M...

Страница 19: ...uire full thread longer bolts at the vertical channel Bottom horizontal Serrated Hex Bolt M10x1 5 100mm Full Threads Rack Frame External Tooth Washer Flat Washer Lock Washer Hex Nut Second from bottom...

Страница 20: ...position the vertical channels so that the front and rear horizontals fit tightly against the shelves See Figure 17 5 Torque ALL bolts connecting the horizontals to the verticals to 20 ft lbs 6 If yo...

Страница 21: ...and use in steel modules 1 BEFORE installing the cells check the voltages The minimum acceptable cell voltage is 2 05 vpc If a cell has a voltage below 2 05 vpc call your nearest EnerSys sales service...

Страница 22: ...M10x1 5 25mm Serrated Hex Bolt See Figure 22 2 Torque to 20 ft lbs Electrical Bonding Instructions 1 For each battery module install 1 M6 Self Tapping Screw through front lip of the battery module int...

Страница 23: ...ystem connections must be made to the terminal plate and NEVER to the cell terminal Top termination is standard side termination is optional 1 Clean the terminal plate electrical contact areas with a...

Страница 24: ...aintbrush 3 Bolt all inter cell connectors according to the ASSEMBLY DRAWING Assemble as the example shown in Figure 25 and below list Bolt M8 Lock Washer Flat Washer Inter cell Connector Battery Post...

Страница 25: ...o the ASSEMBLY DRAWING 2 Clean the terminal bar contact area with a stiff bristle nonmetallic brush pad until the lead plated surface is bright Be careful not to remove the lead plating with excessive...

Страница 26: ...an 2 15 times the number of cells in the system contact your EnerSys sales service representative or call the corporate office number listed on the back of this manual and ask for EnerSys Integrated S...

Страница 27: ...t accidental contact with the live terminal plate Safety shields are designed to be removed for service or maintenance Safety Shields 1 Install ALL safety shield support posts into horizontals as show...

Страница 28: ...Page 18 Publication No US DDm IM 003 www enersysinc com November 2003 NOTES...

Страница 29: ......

Страница 30: ...panying literature thoroughly for specific safety and installation information When ordering new batteries also remember to properly recycle your old lead batteries Federal and state regulations requi...

Страница 31: ...Safety Storage Operating and Maintenance Manual VRLA Battery Systems mSeries DDm DDS DGX DDV and SC Publication No US VR OM 002 March 2008...

Страница 32: ...Systems mSeries DDm DDS DGX DDV and SC Publication No US VR OM 002 March 2008 When working with any EnerSys Modular Battery System be sure to refer to the Installation Manual specified for that system...

Страница 33: ...panying Installation Manual thoroughly Failure to observe the precautions as presented may result in injury or loss of life 2008 by EnerSys All rights reserved This document is proprietary to EnerSys...

Страница 34: ...ially hazardous situations and conditions which if not avoided may result in injury Equipment damage may also occur Other warning symbols may appear along with the Danger and Caution symbol and are us...

Страница 35: ...ded If inadvertently grounded remove source of ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock will be reduced if such grounds are remove...

Страница 36: ...lode Do not open or mutilate the batteries Released electrolyte is harmful to the eyes and skin and may also be toxic This unit contains sealed lead acid batteries Lack of preventative maintenance cou...

Страница 37: ...blication No US VR OM 002 March 2008 When working with any EnerSys Modular Battery System be sure to refer to the Installation Manual specified for that system and Rack Assembly Instructions included...

Страница 38: ...Y STORAGE BEFORE INSTALLATION 9 4 1 General 9 4 2 Storage Location 9 4 3 Advance Preparation 10 5 0 INSTALLATION CONSIDERATIONS 11 5 1 General 11 5 2 Considerations for Connecting the Battery System t...

Страница 39: ...orrosion Cleaning 23 11 1 3 Heavy Corrosion Cleaning 23 11 2 Test Procedures 24 11 2 1 Procedure for Battery Capacity Tests 24 11 3 Maintenance Records 26 12 0 TEMPORARY NON USE EXTENDED OUTAGE 29 12...

Страница 40: ...management reduce the chances of thermal runaway Temperature compensation chargers are also recommended PowerSafe VRLA batteries typically do not require special battery rooms because excess hydro ge...

Страница 41: ...ce parts accessories or maintenance EnerSys has a nationwide service organization to assist with your new battery purchase Please call your nearest EnerSys sales service representative for more inform...

Страница 42: ...RY SYSTEM You MUST understand the risk of working with batteries and BE PREPARED and EQUIPPED to take the necessary safety precautions If not contact EnerSys Reserve Power Service 2 1 Safety Equipment...

Страница 43: ...CONTACT with sulfuric acid IMMEDIATELY 1 FLUSH THOROUGHLY for at least 15 minutes with large amounts of WATER 2 Get MEDICAL ATTENTION In case of sulfuric acid CONTACT WITH CLOTHING OR MATERIAL IMMEDI...

Страница 44: ...mes Leave area as soon as possible if toxic fumes are present Wear breathing apparatus if required to remain in the area 2 3 3 Electrical Shocks and Burns Multi cell battery systems can attain high vo...

Страница 45: ...terminal of opposite polarity and ground 2 If a second unintentional ground develops within the already unintentionally grounded system a short circuit may occur and cause explosion or fire Therefore...

Страница 46: ...all materials against the Bill of Lading and inspect for visible external damage Check material quantities received against the Bill of Lading including the number of battery pallets and the number of...

Страница 47: ...als in the quantities specified For export the cells may be packed in wooden boxes which must be opened completely and carefully and the cells then handled as described hereafter See Section 6 for unp...

Страница 48: ...STORAGE TIME 32 F 0 C to 50 F 10 C 9 months 51 F 11 C to 77 F 25 C 6 months 78 F 26 C to 92 F 33 C 3 months If storage time exceeds the storage time recommended in Table 4 1 give the battery a freshe...

Страница 49: ...sitioning of the cells to accept temporary intercell connectors is another consideration of advance planning Keep cells on styrofoam pads until the cells are installed on the rack when applicable Make...

Страница 50: ...floor anchoring Table 5 1 will assist you to ensure that all requirements for installation location are considered Space Aisle space should be in accordance with the National Electric Code NEC Articl...

Страница 51: ...c Electronic Equipment equipment unless it generates heat CONSIDERATION RECOMMENDATION TABLE 5 1 continued 12 www enersys com Publication No US VR OM 002 March 2008 5 2 Considerations for Connecting t...

Страница 52: ...m supplier Excessive voltage drop will reduce the desired support time of the battery system 5 3 Considerations for Parallel Installation If it is necessary to connect the battery system in parallel t...

Страница 53: ...sure relief valves or vent covers as this will void the warranty Attempted removal may also damage the vent and prevent proper functioning of the battery 6 2 Accessories CHECK accessory package with P...

Страница 54: ...nd equipment on hand before starting the installation TABLE 6 2 EQUIPMENT RECOMMENDED Forklift or Portable Lift Crane Chalk Line Torpedo Level Plastic Torque Wrench 10 200 in lbs Torque Wrench 50 100...

Страница 55: ...al charge voltages per cell and charge time for the initial charge Select the HIGHEST voltage the system allows for the initial charge without exceeding 2 35 volts per cell TABLE 7 1 CELL VOLTS Initia...

Страница 56: ...Place the battery on charge recharge following a discharge Read the ammeter The charging current will be a combination of the load current plus the current necessary to charge the battery 2 The batte...

Страница 57: ...in Table 8 1 If a temperature compensated charger is not used manual adjustments must be made according to Table 8 1 TABLE 8 1 AVERAGE AMBIENT TEMPERATURE RECOMMENDED FLOAT VOLTAGE F C VOLTS PER CELL...

Страница 58: ...wise reduced battery life or reduced capacity will result 3 Check and record battery terminal voltage monthly for accurate calibration 4 If the VOLTS PER CELL average voltage is above or below the ran...

Страница 59: ...the problem review the location instructions in Section 5 0 to ensure proper location of the battery system An equalizing charge should be given when the float voltage of any cell is less than 2 17 v...

Страница 60: ...lize charge time The times listed are the number of hours to charge the battery system AFTER the charge current has been stabilized for three hours Stabilization occurs when the current level remains...

Страница 61: ...negative post of the pilot cell Read and record the pilot cell voltage on a monthly basis between regularly scheduled individual cell readings 11 0 MAINTENANCE Batteries lose some initial charge duri...

Страница 62: ...lize the corrosion as described in Section 11 1 2 3 Clean the contact surfaces by rubbing the surface of post or terminal and lead plated contact surfaces with a stiff bristle nonmetallic brush pad Li...

Страница 63: ...period The test discharge current is equal to the rated discharge current divided by the K Factor see Table 11 1 for the initial battery temperature 5 With the variable load bank having an ammeter in...

Страница 64: ...4 23 9 24 5 25 0 25 6 26 1 26 7 27 2 27 8 28 3 28 9 29 4 30 0 30 6 31 1 31 6 32 2 32 8 33 4 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 1 098 1 092 1...

Страница 65: ...ohms terminal connection resistance ohms ambient temperature in the immediate battery environment F or C Any connection resistance that exceeds the base value by more than 20 should be corrected by th...

Страница 66: ...BATTERY MAINTENANCE REPORT DDm DDS DDV DGX mSeries and SC...

Страница 67: ...BATTERY MAINTENANCE REPORT DDm DDS DDV DGX mSeries and SC...

Страница 68: ...arge according to Section 8 3 1 2 After the charge open the connections at the battery terminals to remove load from the battery 3 Throughout the extended non use period give the battery an equalizing...

Страница 69: ...30 www enersys com Publication No US VR OM 002 March 2008 NOTES...

Страница 70: ...ttery 2 Do not remove pressure relief valves 3 Do not lift any cells by the terminal posts 4 Do not tamper with seal nuts on the cell post 5 Do not remove lead coating from post or connectors and expo...

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