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No. U5260 
P. 10 / 27 

 

6. CONNECTION PROCEDURE 

 

 

CAUTION 

 

 

Follow the instructions below to avoid electric shock. 

 

Do not touch the charging parts, as this will result in fatal shock and severe burns.   

● 

Do not touch the charging parts of the welding machine. 

● 

Have a qualified electric engineer ground the case of the welding power source and the base 
metal or jig electrically connected, following a local low. 

● 

Disconnect the wire feeder from the welding power source by turning off the line disconnect 
switch in the power box to avoid an electric shock before grounding the welding power source 
or base metal and connecting the cables or hoses. 

● 

Do not use a cable with lack of capacity or a cable seriously damaged. 

● 

Tighten and insulate the connections of cables. 

● 

Firmly attach the cover of the welding machine after connection of the cables. 

● 

Do not place the welding power source, wire feeder, torch, and control cable (including the 
extension cable) in an area where the equipment can become wet. 

 
6.1 Connecting to the Welding Power Source and to the Gas Flow Rate Regulator 

 

Standard Composition

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

NOTE:

 

Standard composition consists of the parts indicated in

 

 .  

Preparation of the parts except the standard composition is required to use the wire feeder. 

*Available in 5 m, 10 m, 15 m, and 20 m. 

 

Follow the steps below to connect to the welding power source and to the gas flow rate regulator. 
1.  Ground the base metal (if required by local laws or codes). 
2.  Connect between the negative output terminal of the welding power source and the base metal with the base 

metal cable. 

3.    Attach the torch cable to the positive output terminal of the welding power source. 
4.    Connect the other side of torch cable to the terminal on the back side of the wire feeder. 

 

5.    Plug the control cable for the wire feeder (10P) into the wire feeder socket on the welding power source. 
6.    Attach the gas hose to the gas supply inlet on the wire feeder. 
7

Connect the water hose (supply water) to the water connection (supply water) of the back of wire feeder and the 

water connection (supply water) in front of the water cooler.   

 

Welding 
power source 

Wire feeder 

Base metal cable* 

Welding torch

 

Remote control   
cable 

Gas 

Gas cylinder

 

Remote control
(Optional)

Firmly attach the DINSE connectors 

by turning the connectors in the 

clockwise direction. 

Gas flow rate regulator 

Control cable

Torch cable 

Water hose*   
(supply water)

 

Water hose* 
(condensed water) 

 

Water cooler 

In case of the air cooled 
torch is used, water cooler 
is not necessary. 

Содержание CM-7401

Страница 1: ...before installing operating or maintaining this equipment This equipment and this manual are for use only by persons trained and experienced in the safety operation of welding equipment Do not allow u...

Страница 2: ...WELDING SAFETY PRECAUTIONS 2 3 CHECKING OF QUANTITY OF THE ACCESSORIES 8 4 NAME OF PARTS 8 5 CARRYING AND INSTALLING OF THE WIRE FEEDER 9 6 CONNECTION PROCEDURE 10 7 WELDING PREPARATION 13 8 MAINTENAN...

Страница 3: ...RNING ARC WELDING can be hazardous PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH Be sure to Keep children away Keep pacemaker wearers away until consulting a doctor Read and unders...

Страница 4: ...undersized or poorly spliced cables 8 Do not touch electrode and any metal object if POWER switch is ON 9 Do not wrap cables around your body 10 Turn off POWER switch when not in use ARC RAYS can burn...

Страница 5: ...tip when not in use 10 Does not use the welding power source for other than arc welding 11 Wear oil free protective garments such as leather gloves a heavy shirt cuffless trousers boots and a cap 12 A...

Страница 6: ...low instructions on compressed gas cylinders associated equipment and the CGA publication P 1 listed in PRINCIPAL SAFETY STANDARDS 7 Turn face away from valve outlet when opening cylinder valve 8 Keep...

Страница 7: ...power source and wire feeder solidly on a flat surface Do not pull the welding power source across a floor laid with cables and hoses Do not put wire feeder on the welding power source Do not put the...

Страница 8: ...dard AWS C5 2 from American Welding Society Recommended Safe Practices for the Preparation for Welding and Cutting of Containers That Have Held Hazardous Substances American Welding Society Standard A...

Страница 9: ...w before you use the wire feeder Wire feeder Wire feeder Accessory 4 NAMES OF PARTS Refer to the page indicated in for details Pressure handles Wire reel hub Frame Torch socket Feed rolls Feed motor P...

Страница 10: ...fume wear a gas mask or weld at a partial exhaust facility approved by the local regulation Adequately ventilate or wear a gas mask when using the welding machine in a tank a boiler a hold of a ship b...

Страница 11: ...ed in Preparation of the parts except the standard composition is required to use the wire feeder Available in 5 m 10 m 15 m and 20 m Follow the steps below to connect to the welding power source and...

Страница 12: ...he welding machine in such a humid environment as construction site on the steel plate or on steel structure install a leakage breaker CAUTION Use the proper torch cable that matches the welding curre...

Страница 13: ...per gas flow rate regulator to the gas cylinder Failure to observe the demand may result in physical injuries The gas flow rate regulator for high pressure gas must be used How to Make Gas Connection...

Страница 14: ...prevent the cap knob from dropping 6 Bring down the pressure handle then raise the pressure roll holder 7 After pulling out the wire thread it from the pilot to outlet guide through the center guide...

Страница 15: ...h the wire size marked on the wire feeder facing out Adjusting of the wire pressure and straightener Set to the proper wire pressure for the wire type by turning the pressure handle The numeral on the...

Страница 16: ...the tip hole to check for the rate of wire feeding while inching CAUTION Keep away your hands fingers hair or clothes from the rotating parts of the feed roll etc to prevent you from being caught int...

Страница 17: ...ts in the wire and wire feeder The parts indicated as in the figure are the charging parts during welding 7 5 Hanging the Wire Feeder CAUTION When hanging the wire feeder firmly fix the cap knob and c...

Страница 18: ...contact and breakdown in the voltage detection cable Trouble with the motor Replace the motor with a new Wire pressure is too weak Refer to Recommended wire adjustment in Section 7 2 Dust and chip ar...

Страница 19: ...new outlet guide from the direction of the torch socket and then place the snap ring under the new outlet guide 5 Return the pressure roll holder first the pressure handle CAUTION Never attempt to di...

Страница 20: ...5260C05 Panel 1 With coating and indicating plate 9 U5260B00 Wire feeder 1 With a feed motor 10 4739 549 Quick connector 1 FA3076 Red 11 4739 550 Quick connector 1 FA3086 Blue 12 4734 020 Cable connec...

Страница 21: ...No U5260 P 20 27 9 PARTS LIST continued Fig 1 Main Body and Wiring Assembly 4 5 3 2 1 8 6 7 20 21 12 13 14 15 18 17 16 22 9 19 25 10 24 23 11...

Страница 22: ...socket cap screw 4 M4 x 16 9 2 None Bolt 4 M4 x 10 10 U5260B02 Guide block 1 11 U5185B05 Center guide 1 12 4802 206 Feed motor 1 13 U5185B06 Insulating board 1 14 U3971B04 Insulating bush 3 14 1 None...

Страница 23: ...No U5260 P 22 27 9 PARTS LIST continued Fig 2 Wire Feeder Assembly 24 8 9 20 25 23 17 16 19 12 13 1 14 22 21 15 7 5 3 2 4 11 10 18...

Страница 24: ...04 Guide adaptor 1 4 U5260J03 Feeder block 1 4 1 None Hexagon Socket cap screw 1 M8 x 25 5 U5260J02 Outlet guide 1 E snap ring 5 1 3361 405 E snap ring 1 E 4 6 U5185D04 Small nut 1 Fig 3 Central Adapt...

Страница 25: ...6012 BKPDJ 8012 When the power cable more than 12m is necessary please consult with the dealer When performing pulse welding using the welding power source with 350 A applicable current and a 17m or...

Страница 26: ...er hose 2 1 7m K5439B01 Feed roll 1 4 1 6 2 for steel K5439B03 Feed roll 0 8 0 9 2 for steel K5439B04 Feed roll 1 2 1 4 2 for steel K5439B05 Feed roll 1 2 1 2 2 for steel K5439B06 Feed roll 1 4 1 4 2...

Страница 27: ...wire Max 25kg Quantity 16 kg The wire feeder complies with the requirements of IEC974 5 10 2 Available Welding Torch EURO BINZEL TORCH Air cooling EURO BINZEL TORCH Water cooling 10 3 Combination Pow...

Страница 28: ...CIFICATIONS continued External View of CM 7401 Wire Feeder unit mm Water connection Condensed water Water connection Supply water Euro central adaptor Wire feeder Cable connector 10P receptacle Gas co...

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