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Immersion heaters

All units are fitted with one immersion heater which is located behind the lower electrical box. 

Wiring instructions for the immersion heater is located on the reverse side of the lower lid. Follow the
wiring instructions connecting the live, neutral and earth as indicated. The electrical connection to the
immersion heater must conform to current IEE wiring regulations. The unit must be permanently
connected to the electrical supply through a double-pole linked switch with a minimum break capacity
of 13 amps. All internal wiring is factory mounted. Each immersion heater has a working thermostat
adjustable between 40°C - 70°C. A safety cut-out is also incorporated within the thermostat and will
operate at 85°C ± 3°C. Should this happen, press the reset button.

Important: Before resetting the safety cut-out or altering the thermostat setting, isolate electrical supply
to the unit prior to removal of the lid. Ensure the lid to the electrical box is replaced correctly and the
retaining screw is fitted.

Indirect Units upper coil

Motorised valve

To comply with regulations governing the installation of indirect unvented cylinders, a motorised valve
must be fitted in the primary flow. Your OSO unit has been supplied with a two port motorised valve,
which will act as a positive energy cut-out should the safety cut-out operate. The motorised valve will
also control the temperature of the domestic stored water via the cylinder thermostat, which is located
in the upper electrical box. The unit should be installed on an “S” or “Y” plan system. Cylinder
temperature control can also be achieved via the solar thermostat when the boiler is not operational.

Please follow the instructions carefully.

All electrical connections must conform to current IEE wiring

regulations. The working thermostat is adjustable between 40°C - 70°C. A safety cut-out is also
incorporated within the thermostat and will operate at 85°C ± 3°C. Should the safety cut-out be brought
into operation, the motorised valve will operate and close down the primary flow to the cylinder. To
reset the safety cut-out and the motorised valve the reset button must be pressed in (see fig.4 page 9).

Lower (Solar) coil

Heat sources to unvented hot water cylinders must be controlled by a thermal cut-out as well as a
thermostat. The Oso Solarcyl is supplied both with bosses for solar sensor pockets and the pockets
themselves.
The top half of the thermostats fitted to the cylinder is a thermal cut-out. The solar controller (not
supplied) and solar sensor point should be wired through the Oso thermal cut-out.

Please note that the direction of flow in the solar coil is reversed compared to the boiler coil. If the
cylinder is not being used for solar use, follow the directions for the upper coil.

OSO Hotwater (UK) Limited can not be responsible if alternative wiring plans are used.
Important: Before resetting the safety cut-out or altering the thermostat setting isolate electrical supply
to the unit before removal of the lid.

ELECTRICAL INSTALLATION

-7-

Содержание SOLARCYL

Страница 1: ...r to fitting any unvented unit This OSO cylinder must be installed by a competent person and be installed in compliance with the OSO Installation and Maintenance Instructions all current legislation codes of practice and regulations governing the installation of unvented hot water cylinders in force at the date of installation 1 PLEASE LEAVE THIS MANUAL WITH THE OSO UNIT AFTER INSTALLATION INSTALL...

Страница 2: ...0020 80030 80030 10 11 12 13 14 15 16 17 18 19 20 Flexible Hose Secondary Return 1 2 BSPF Fit 1 2 F x 1 2 M x 15mm Tee piece Not supplied Commissioning Valve Fitting 1 2 MI Drain Cock Elbow Drain Cock Cable Entry Electrical Box Tee Piece Discharge Pipe Not supplied Motorised Valve Not Factory Fitted Solar sensor bosses Dip Pipe removeable 202108 250440 250445 250006 92000 KEY SOLAR INDIRECT Twin C...

Страница 3: ...nted cylinder Major shower manufacturers advise fitting a mini expansion vessel in the pipework to accommodate thermal expansion and prevent tightening of shower controls 12 Before connecting the multibloc flush the cold supply pipework of all flux and debris 13 Connect the multibloc to the pressure reduction valve Multibloc 3 Hot water supply 14 Connect the hot water supply pipe to the outlet 9 E...

Страница 4: ...unit Turn off the cold water supply valve Open hot water tap Open drain 13 The unit will drain Safety Cut out 1 The safety cut out operates if a Wiring is incorrect b The immersion heater thermostat or cylinder thermostat fails c Thermostat is set too high 2 Remember before resetting the safety cut out or altering the thermostat setting isolate electrical supply to the unit prior to removal of the...

Страница 5: ...low arrows 5 The black plastic plugs in the body are pressure gauge connections to enable pressure monitoring to be carried out should the system develop a fault It is recommended that these be accessible the pressure reducing valve has two only one need be accessible 6 Expansion relief drain pipework must be connected to a safe visible discharge point via a tundish and the pipework must have a co...

Страница 6: ...e visible position If any doubt refer to Building Regulation G3 Pressure reducing valve 1 Isolate the cold water supply 2 Unscrew the retaining nut of the valve The complete operating mechanism including the strainer can be removed 3 Clean the filter mesh and the cartridge under running water 4 Replace cartridge ensuring that strainer is correctly located and reassemble the unit Pressure Reducing ...

Страница 7: ...omestic stored water via the cylinder thermostat which is located in the upper electrical box The unit should be installed on an S or Y plan system Cylinder temperature control can also be achieved via the solar thermostat when the boiler is not operational Please follow the instructions carefully All electrical connections must conform to current IEE wiring regulations The working thermostat is a...

Страница 8: ...ICAL BOX For Other Boilers Refer To Boiler Manufacturer 8 The wiring plan shown is based on the use of a 10 way Junction Box Honeywell Part no 42002116 001 Junction Box terminal 10 is switched live and if needed terminal 9 is pump live ...

Страница 9: ... Honeywell ST 6300 Programmer 24 Hr ST 6360 Room stat Mains HTG Valve V4043H DHW Valve V4043H Immersion Heater Immersion Heater Thermostat Coil Thermostats 71255 80020 80030 Electrical spare parts Pump Collector Sensor Cylinder Sensor Solar Controller WIRING SCHEMATIC LOWER ELECTRICAL BOX Thermostat Sensor Pocket Thermostat Pocket Sensor Collector FIGURE 1 FIGURE 2 FIGURE 3 FIGURE 4 ...

Страница 10: ...Manufacturer Y Plan Wiring Layout 10 UPPER ELECTRICAL BOX The wiring plan shown is based on the use of a 10 way Junction Box Honeywell Part no 42002116 001 Junction Box terminal 8 is switched live and if needed terminal 10 is pump live ...

Страница 11: ...9 2 1 8 3 ST 6360 Room stat Mains V4073A1039 DHW Valve V4043H 1 2 3 4 5 6 7 8 9 10 Y Plan System Schematic 11 Immersion Heater Immersion Heater Thermostat Coil Thermostats 71255 80020 80030 Electrical spare parts Pump Collector Sensor Cylinder Sensor Solar Controller WIRING SCHEMATIC LOWER ELECTRICAL BOX Thermostat Sensor Pocket Sensor Pocket Sensor Collector FIGURE 1 FIGURE 2 FIGURE 3 FIGURE 4 ...

Страница 12: ...ck and reset button See thermostat diagram page 9 and safety cut out on page 4 of installation manual 4 Check and set to hot water 5 Check boiler operation If fault suspected consult installer or boiler manufacturer 6 As at No 2 7 Check wiring and or plumbing connections to motorised valve See pages 8 or 10 of the installation manual Intermittent water discharge 1 Reduced internal expansion 2 Ther...

Страница 13: ...pply to the unit When discharge has stopped check thermal controls and replace as necessary If problem still persists contact a competent engineer plumber No water flow from hot taps If problem still persists contact a competent engineer Mains supply off Line strainer blocked Cold water PRV incorrectly fitted Open supply valve Clear line strainer Check and refit as required YES YES NO NO YES YES Y...

Страница 14: ... valve operating correctly Check wiring or plumbing connections Check and reset button Has cylinder thermal cut out operated Is the boiler working NO NO YES YES YES YES NO Thermostat Solar controller set too high Reduce Temperature setting Faulty Thermostat replace Is Thermostat wired as per layouts for S or Y plan installation Is 2 port motorised valve closing when cylinder reaches temperature Co...

Страница 15: ...s of cylinder and expansion vessel capacities for a range of pressure settings 4 The expansion vessel must be suitable for potable water and charged to the same pressure as the pressure reducing valve 5 If the cylinder is to be used in this manner ignore the filling procedure on page 4 Leave one hot tap open Open the cold water supply valve When water appears at the open hot tap close the tap Open...

Страница 16: ...RGE SECONDARY RETURN Downward discharges at low level i e up to 100mm above external surfaces such as car parks hard standings grassed areas etc are acceptable providing that where children may play or otherwise come into contact with discharges a wire cage or similar guard is positioned to prevent contact whilst maintaining visibility 5 6 4 3 2 1 HOT TAPS HOT OUTLET COLD INLET FIGURE 4 1 Secondar...

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