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Oshkosh Corporation JLG 740AJ, Руководство по эксплуатации и безопасности

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TABLE OF CONTENTS

3121159

– JLG Lift –

iii

SECTION - PARAGRAPH, SUBJECT

PAGE

SECTION - PARAGRAPH, SUBJECT

PAGE

Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6-6
Critical Stability Weights . . . . . . . . . . . . . . . . . . .  6-9

6.3 OPERATOR MAINTENANCE . . . . . . . . . . . . . . . . .6-19
6.4 TIRES & WHEELS  . . . . . . . . . . . . . . . . . . . . . . . . .6-27

Tire Inflation  . . . . . . . . . . . . . . . . . . . . . . . . . . .  6-27
Tire Damage . . . . . . . . . . . . . . . . . . . . . . . . . . .  6-27
Tire Replacement . . . . . . . . . . . . . . . . . . . . . . .  6-27
Wheel Replacement . . . . . . . . . . . . . . . . . . . . .  6-28
Wheel Installation . . . . . . . . . . . . . . . . . . . . . . .  6-28

6.5 DRAINING OIL BUILD UP FROM THE PROPANE 

REGULATOR (PRIOR TO S/N 0300134626) . . . .6-30

6.6 PROPANE FUEL FILTER REPLACEMENT. . . . . . .6-31

Removal  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6-31
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6-33

6.7 PROPANE FUEL SYSTEM PRESSURE RELIEF  . .6-33
6.8 SUPPLEMENTAL INFORMATION  . . . . . . . . . . . . .6-34

SECTION - 7 - INSPECTION AND REPAIR LOG

LIST OF FIGURES

2-1.

Machine Nomenclature . . . . . . . . . . . . . . . . . . . . . .2-5

2-2.

Daily Walk-Around Inspection. (Sheet 1 of 4) . . . . .2-6

2-3.

Daily Walk-Around Inspection. (Sheet 2 of 4) . . . . .2-7

2-4.

Daily Walk-Around Inspection. (Sheet 3 of 4) . . . . .2-8

2-5.

Daily Walk-Around Inspection. (Sheet 4 of 4) . . . . .2-9

2-6.

Boom Upright Positioning - Correct . . . . . . . . . . . 2-11

2-7.

Boom Upright Positioning - Incorrect. . . . . . . . . . 2-12

2-8.

Fall Arrest System . . . . . . . . . . . . . . . . . . . . . . . . . 2-20

3-1.

Ground Control Station. . . . . . . . . . . . . . . . . . . . . . 3-2

3-2.

Ground Control Indicator Panel . . . . . . . . . . . . . . . 3-6

3-3.

Platform Control Console . . . . . . . . . . . . . . . . . . . 3-10

3-4.

Platform Control Console - w/Drive Orientation . . 3-11

3-5.

Platform Light Panel . . . . . . . . . . . . . . . . . . . . . . . 3-17

3-6.

Platform Light Panel w/Drive Orientation . . . . . . . 3-18

4-1.

Position of Least Forward Stability . . . . . . . . . . . . . 4-3

4-2.

Positions of Least Backward Stability 

(Sheet 1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

4-3.

Positions of Least Backward Stability 

(Sheet 2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

4-4.

Grade and Sideslopes. . . . . . . . . . . . . . . . . . . . . . . 4-9

4-5.

Machine Tie Down  . . . . . . . . . . . . . . . . . . . . . . . . 4-13

4-6.

Lifting Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

4-7.

Drive Disconnect Hub. . . . . . . . . . . . . . . . . . . . . . 4-16

4-8.

Tow Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

4-9.

Releveling Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20

4-10. Decal Installation - Sheet 1 of 5  . . . . . . . . . . . . . . 4-22
4-11. Decal Installation - Sheet 2 of 5  . . . . . . . . . . . . . . 4-23
4-12. Decal Installation - Sheet 3 of 5  . . . . . . . . . . . . . . 4-24
4-13. Decal Installation - Sheet 4 of 5  . . . . . . . . . . . . . . 4-25
4-14. Decal Installation - Sheet 5 of 5  . . . . . . . . . . . . . . 4-26
6-1.

Engine Operating Temperature Specifications - Deutz 

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Содержание JLG 740AJ

Страница 1: ...nd Safety Manual Original Instructions Keep this manual with the machine at all times Boom Lift Models 740AJ prior to S N 0300185827 3121159 March 31 2014 T o o r d e r g o t o D i s c o u n t E q u i...

Страница 2: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Страница 3: ...and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose Due to continuous product improvements JLG Industries Inc reserv...

Страница 4: ...ICATES A POTENTIALLY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES THIS DECAL WILL HAVE A YELLOW BACKGROUND INDICATES INFORMATION...

Страница 5: ...DENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROP ERTY OR THE JLG PRODUCT Contact Product Safety and Reliability Department JLG Industries Inc...

Страница 6: ...2002 Revised April 1 2003 Revised July 7 2005 Revised March 8 2006 Revised July 20 2006 Revised January 15 2007 Revised September 28 2007 Revised December 9 2009 Revised May 23 2012 Revised March 31...

Страница 7: ...sponsibility 2 1 2 2 PREPARATION INSPECTION AND MAINTENANCE 2 2 Pre Start Inspection 2 4 GENERAL 2 7 2 3 FUNCTION CHECK 2 10 From the Ground Control Station with No Load in the Platform 2 10 From the...

Страница 8: ...EST IF EQUIPPED 4 15 4 12 EMERGENCY TOWING 4 16 4 13 TOW BAR IF EQUIPPED 4 17 4 14 WELDING LEAD IF EQUIPPED 4 17 4 15 DUAL FUEL SYSTEM GAS ENGINE ONLY 4 19 Description 4 19 Changing From Gasoline to L...

Страница 9: ...heet 4 of 4 2 9 2 6 Boom Upright Positioning Correct 2 11 2 7 Boom Upright Positioning Incorrect 2 12 2 8 Fall Arrest System 2 20 3 1 Ground Control Station 3 2 3 2 Ground Control Indicator Panel 3 6...

Страница 10: ...ram 6 18 6 10 Filter Lock Assembly 6 32 LIST OF TABLES 1 1 Minimum Approach Distances M A D 1 5 1 2 Beaufort Scale For Reference Only 1 10 2 1 Inspection and Maintenance Table 2 3 4 1 Decal Legend 4 2...

Страница 11: ...machine until this manual has been read training is accomplished and operation of the machine has been completed under the supervision of an experi enced and qualified operator If there are any quest...

Страница 12: ...machine in hazardous environments unless approved for that purpose by JLG Be sure that the ground conditions are able to support the maximum load shown on the decals located on the machine Machine In...

Страница 13: ...more persons are in the platform the opera tor shall be responsible for all machine operations Always ensure that power tools are properly stowed and never left hanging by their cord from the platform...

Страница 14: ...r leave the plat form Use extreme caution when entering or leaving platform Be sure that the boom is fully lowered It may be neces sary to telescope out to position the platform closer to the ground f...

Страница 15: ...heir equipment from any electrical line or apparatus carrying up to 50 000 volts One foot additional clearance is required for every additional 30 000 volts or less Table 1 1 Minimum Approach Distance...

Страница 16: ...igned working dimensions of the insulating barrier This determination shall be made by a qualified per son in accordance with the employer local or governmental requirements for work practices near en...

Страница 17: ...adjacent structure Do not operate the machine when wind conditions exceed 28 mph 12 5 m s Refer to Table 1 2 Beaufort Scale For Reference Only Do not increase the surface area of the platform or the...

Страница 18: ...th operating controls and per sons in the platform Be sure that operators of other overhead and floor level machines are aware of the aerial work platform s pres ence Disconnect power to overhead cran...

Страница 19: ...ng operations precautions must be taken to protect the chassis from direct exposure to weld and metal cutting spatter Do not refuel the machine with the engine running Battery fluid is highly corrosiv...

Страница 20: ...3 8 12 3 4 5 4 Gentle breeze Leavesandsmaller twigsin constantmotion 4 13 18 5 5 7 9 Moderate breeze Dustand loose paperraised Smallbranchesbeginto move 5 19 24 8 0 10 7 Freshbreeze Smallertreessway 6...

Страница 21: ...gulations 4 Use of approved fall protection device 5 Enough knowledge of the mechanical operation of the machine to recognize a malfunction or potential mal function 6 The safest means to operate the...

Страница 22: ...aerial work plat forms The frequency of inspections and maintenance must be increased as necessary when the machine is used in a harsh or hostile environment if the machine is used with increased fre...

Страница 23: ...monthsor150hours whichever comes first or Outofserviceforaperiodofmorethan3months or Purchased used Owner Dealer or User Qualified JLG Mechanic ServiceandMaintenance Manual and applicableJLG inspectio...

Страница 24: ...is enclosed in the weather resistant storage container 5 Walk Around Inspection Refer to Figure 2 2 thru Figure 2 5 6 Battery Charge as required 7 Fuel Combustion Engine Powered Machines Add the prop...

Страница 25: ...ain Base Boom 5 Upright 6 Tower Lift Cylinder 7 Ground Control Box 8 Frame 9 Swing Bearing 10 Tower Boom 11 Upright Level Cylinder 12 Main Lift Cylinder 13 Master Cylinder 14 Jib Lift Cylinder 15 Foot...

Страница 26: ...59 21 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 2 22 23 24 25 26 27 10 11 12 9 28 8 8 30 8 8 9 29 43 12 11 10 26 31 32 33 34 35 36 37 38 39 40 12 11 9 10 8 41 42 Figure 2 2 Daily Walk Around...

Страница 27: ...atch stop and hinges in working condition 2 Platform Ground Control Consoles Switches and levers return to neutral decals placards secure and legible control markings legible 3 Rotator See Inspection...

Страница 28: ...oil level sight gauge Check level with cold oil systems shut down machine with booms retracted and lowered Cap in place and secure 23 Hydraulic Oil Breather Element in place not clogged no sign of ove...

Страница 29: ...sible damage wear pads secure All cylinders rod end shafts and barrel end shafts properly secured If Tower Boom does not rest on stop with machine in the stowed position this indicates upright weldmen...

Страница 30: ...ace Ensure that all function controls and switches return to the off or neutral position when released DO NOT OPERATE IF GUARDS OR LOCKS ARE MISSING OR THE SWITCHES DO NOT RETURN TO THE OFF OR NEUTRAL...

Страница 31: ...CHINE PREPARATION AND INSPECTION 3121159 JLG Lift 2 11 90 90 Figure 2 6 Boom Upright Positioning Correct UPRIGHT MUST BE 90 VERTICAL RELATIVE TO THE CHASSIS CORRECT CORRECT T o o r d e r g o t o D i s...

Страница 32: ...Upright Positioning Incorrect TO AVOID TIPPING IF THIS OCCURS LOWER PLATFORM TO GROUND USING MAIN BOOM LIFT AND TELESCOPE FUNCTIONS HAVE CONDITION CORRECTED BY A CERTIFIED JLG SERVICE TECHNICIAN BEFO...

Страница 33: ...TE PROPERLY c Check adjustment of footswitch Footswitch must be adjusted so that functions will operate when pedal is approximately at its center of travel If the footswitch operates within last 1 4 o...

Страница 34: ...move d Raise the TOWER BASE BOOM until the engine speed shifts from high speed to mid speed The bottom of the upright should NOT be above the hood level of the machine 9 Check the high engine cutout...

Страница 35: ...elow horizontal drive up a suit able ramp of at least 5 slope The tilt indicator light on the platform control console should illuminate 12 Check that the platform automatically levels properly during...

Страница 36: ...on trol lever to REVERSE and drive machine off of block and ramp 7 Have an assistant check to see that left front or right rear wheel remains elevated in position off of ground 8 Carefully activate SW...

Страница 37: ...operator to access areas of an aircraft for inspection and maintenance purposes Exit Enter the platform through the gate area only The system is designed for use by one person Personnel must use fall...

Страница 38: ...oper tension broken strands corrosion Fittings Loose fittings and fractures damage to hanger Transfastener Damage free and proper sliding Attaching Hardware Loose missing properly tightened Inspecting...

Страница 39: ...n a gap will be present between the slip indicator and the end connection No gap is acceptable A cable that has slipped must be taken out of service immediately and the system replaced Shown below is...

Страница 40: ...MACHINE PREPARATION AND INSPECTION 2 20 JLG Lift 3121159 Figure 2 8 Fall Arrest System 1 Transfastener 2 Bracket 3 Cable 4 Swage Slip Indicator 5 Turnbuckle 6 Line Tenser T o o r d e r g o t o D i s c...

Страница 41: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Страница 42: ...control box guard in front of the control box or by the ground controls for these symbols and the corresponding functions Ground Control Station NOTE Main Lift Swing Platform Level Main Telescope Plat...

Страница 43: ...tformRotate 2 PlatformLeveling Override 3 Jib 4 Power EmergencyStop 5 EngineStart AuxiliaryPower or EngineStart AuxiliaryPower FunctionEnable 6 Hourmeter 7 Platform GroundSelectSwitch 8 Swing 9 TowerL...

Страница 44: ...ing a grade 3 Jib If Equipped The jib control switch provides raising and lowering of the jib when positioned to UP or DOWN NOTE When Power Emergency Stop switch is in the ON posi tion and engine is n...

Страница 45: ...USING AUXILIARY POWER DO NOT OPERATE MORE THAN ONE FUNCTION AT A TIME SIMULTANEOUS OPERATION CAN OVERLOAD THE AUXILIARY PUMP 6 Hourmeter An hour meter installed in the bottom portion of the Ground Co...

Страница 46: ...TOGGLE SWITCHES CONTROLLING PLATFORM MOVEMENT DO NOT RETURN TO THE OFF POSITION WHEN RELEASED 9 Tower Lift The TOWER LIFT control switch provides raising and lowering of the tower boom when positioned...

Страница 47: ...oolant tempera ture is abnormally high and service is required 4 Engine Oil Temperature Indicator Deutz When illuminated indicates that the temperature of the engine oil which also serves as engine co...

Страница 48: ...minated the glow plugs are operating After turning on ignition wait until light goes out before crank ing engine 8 Boom Malfunction Indicator If the Boom Malfunction Indicator illuminates when attempt...

Страница 49: ...cy Stop An ON OFF POWER EMERGENCY STOP switch and a separate ENGINE START AUXILIARY POWER toggle switch on the platform console supply electrical power to the starter solenoid when the ignition switch...

Страница 50: ...witch to steer left on right side to steer right NOTE Both drive and steer functions work in the opposite direc tion when the main boom is positioned over front of the chassis NOTE When main boom is p...

Страница 51: ...cyStop 2 Horn 3 MainLift Swing 4 Telescope 5 Drive Steer 6 FunctionSpeed Control 7 DriveSpeed TorqueSelect 8 PlatformRotate 9 PlatformLevelOverride 10 ArticulatingJib 11 Fuel Select 12 Lights 13 Steer...

Страница 52: ...elescope 5 Drive Steer 6 Function Speed Control 7 DriveSpeed TorqueSelect 8 PlatformRotate 9 PlatformLevel Override 10 ArticulatingJib 11 Fuel Select 12 Lights 13 SteerSelect 14 Engine Start AuxPower...

Страница 53: ...e rotation when positioned to LEFT or RIGHT ONLY USE THE PLATFORM LEVELING OVERRIDE FUNCTION FOR SLIGHT LEVELING OF THE PLATFORM INCORRECT USE COULD CAUSE THE LOAD OCCUPANT TO SHIFT OR FALL FAILURE TO...

Страница 54: ...es forward This can be used for positioning the machine in aisle ways or against buildings The back switch position is for coordinated steering In this mode the front and rear axles steer in the oppos...

Страница 55: ...er Before driv ing locate the black white orientation arrows on both the chassis and the platform controls and match the control direction arrow to the intended chassis direction 17 Soft Touch Overrid...

Страница 56: ...FY OR DISABLE THE FOOTSWITCH BY BLOCKING OR ANY OTHER MEANS FOOTSWITCH MUST BE ADJUSTED SO THAT FUNCTIONS WILL OPER ATE WHEN PEDAL IS APPROXIMATELY AT ITS CENTER OF TRAVEL IF SWITCH OPERATES WITHIN LA...

Страница 57: ...IVATE WHEN SWITCH ONLY OPERATES WITHIN LAST 1 4 OF TRAVEL TOP OR BOT TOM 2 Engine Malfunction Indicator On machines prior to S N 62045 the light turns on and an alarm sounds when machine s power syste...

Страница 58: ...TRICTED CAPACITY 9 5 1 6 8 7 2 4 3 10 11 1 Enable 2 EngineMalfunction 3 SoftTouch 4 ACGenerator 5 Fuel Level 6 Capacity 7 Creep Speed 8 Glow Plug 9 TiltAlarmWarning 10 Overload 11 BoomMalfunction Figu...

Страница 59: ...7 A 9 5 1 6 8 7 2 4 12 10 11 1 Enable 2 EngineMalfunction 3 NotUsed 4 ACGenerator 5 Fuel Level 6 Capacity 7 CreepSpeed 8 GlowPlug 9 TiltAlarmWarning 10 Overload 11 BoomMalfunction 12 Drive Orientation...

Страница 60: ...ns of fuel remaining 6 Capacity Indicator If equipped Indicates the maximum platform capacity for the current position of the platform Restricted capacities are permit ted at restricted platform posit...

Страница 61: ...that it is level before continuing operation If the boom is above horizontal and the machine is on a slope the tilt alarm warning light will illuminate and an alarm will sound and CREEP is automatica...

Страница 62: ...R THE BOOM MALFUNCTION LIGHT REMAINS ILLUMINATED IF THE UPRIGHT IS OUT OF ALIGNMENT WITH THE PLATFORM RAISED LOWER THE MAIN BOOM AND TELESCOPE OUT UNTIL THE PLATFORM REACHES THE GROUND THE TOWER BOOM...

Страница 63: ...SECTION 3 MACHINE CONTROLS AND INDICATORS 3 22 JLG Lift 3121159 NOTES T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 64: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Страница 65: ...e to be used in an emergency to lower the plat form to the ground should the operator in the platform be unable to do so The Ground Control is also to be used in Pre Start Inspection 4 2 OPERATING CHA...

Страница 66: ...NE MAINTENANCE MAN UAL MACHINES WITH DIESEL ENGINES AFTER TURNING ON IGNITION OPERATOR MUST WAIT UNTIL GLOW PLUG INDICATOR LIGHT GOES OUT BEFORE CRANKING ENGINE IF EQUIPPED 4 Turn key of SELECT switch...

Страница 67: ...SECTION 4 MACHINE OPERATION 3121159 JLG Lift 4 3 Figure 4 1 Position of Least Forward Stability T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 68: ...SECTION 4 MACHINE OPERATION 4 4 JLG Lift 3121159 Figure 4 2 Positions of Least Backward Stability Sheet 1 of 2 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 69: ...SECTION 4 MACHINE OPERATION 3121159 JLG Lift 4 5 Figure 4 3 Positions of Least Backward Stability Sheet 2 of 2 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 70: ...detailed infor mation 4 4 TRAVELING DRIVING See Figure 4 4 DO NOT DRIVE WITH BOOM ABOVE HORIZONTAL EXCEPT ON A SMOOTH FIRM AND LEVEL SURFACE TO AVOID LOSS OF TRAVEL CONTROL OR TIP OVER DO NOT DRIVE MA...

Страница 71: ...POSI TIONED OVER REAR AXLE IF BOOM IS OVER FRONT AXLE STEER WHEELS STEER AND DRIVE CONTROLS WILL MOVE IN OPPOSITE DIRECTION THE DIRECTION WILL MATCH THE ARROW DECAL OF THE HAND CONTROLLER WITH THE AR...

Страница 72: ...with distributing weight uniformly on platform floor Platform Level Adjustment 1 Leveling UP Depress footswitch To raise platform posi tion PLATFORM LEVEL control switch UP and hold until platform is...

Страница 73: ...SECTION 4 MACHINE OPERATION 3121159 JLG Lift 4 9 Figure 4 4 Grade and Sideslopes LEVEL GRADE SIDE SLOPE T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 74: ...EAR GROUND LEVEL THEN REPOSITION MACHINE SO THAT CHASSIS IS LEVEL BEFORE EXTEND ING OR RAISING MAIN BOOM TRAVELING WITH MAIN BOOM RETRACTED AND BELOW HORIZONTAL IS PERMITTED ON GRADES AND SIDE SLOPES...

Страница 75: ...lower Main Boom depress footswitch position MAIN LIFT controller to UP OR DOWN and hold until desired height is reached Telescoping the Main Boom To extend or retract Main Boom depress footswitch posi...

Страница 76: ...he designated lifting eyes and spreader bars are to be used to prevent damage to the machine See Figure 4 6 Lifting Chart for gross machine weights NOTE When transporting machine over rough terrain or...

Страница 77: ...ERATION 3121159 JLG Lift 4 13 Figure 4 5 Machine Tie Down NOTE Block rotator and platform Secure platform w o over tightening NOTE Rig chains so as not to rub T o o r d e r g o t o D i s c o u n t E q...

Страница 78: ...SECTION 4 MACHINE OPERATION 4 14 JLG Lift 3121159 Figure 4 6 Lifting Chart T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 79: ...IF EQUIPPED LOCKOUT SYSTEM TEST MUST BE PERFORMED QUARTERLY ANY TIME A SYSTEM COMPONENT IS REPLACED OR WHEN IMPROPER SYSTEM OPERATION IS SUSPECTED Refer to Section 2 4 Oscillating Axle Lockout Test If...

Страница 80: ...COULD CAUSE SERIOUS INJURY OR DEATH MAXIMUM TOWING SPEED 5 M P H 8 K M H MAXIMUM TOWING GRADE 25 DO NOT TOW MACHINE WITH ENGINE OPERATING OR DRIVE HUBS ENGAGED 1 Retract lower and position boom in tra...

Страница 81: ...ve for towing pull valve knob OUT for towing The machine is now in the towing mode After towing the machine complete the following 1 Actuate steer tow selector valve for steering push valve knob IN to...

Страница 82: ...SECTION 4 MACHINE OPERATION 4 18 JLG Lift 3121159 Figure 4 8 Tow Bar T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 83: ...pen the LP gas shut off solenoid and close the gasoline shut off solenoid when positioned to the LP position IT IS POSSIBLE TO SWITCH FROM ONE FUEL SOURCE TO THE OTHER WITHOUT STOPPING THE ENGINE EXTR...

Страница 84: ...h the aid of an assistant 1 Turn the key switch to the ground control position 2 Start the engine 3 Pull and hold the red relevel knob located next to the main control valve Refer to Figure 4 9 4 Rais...

Страница 85: ...warm up for several minutes before operating Normal Shutdown Procedure 1 Close service valve and allow compressor to unload and cool down approx 5 min 2 Position the compressor switch in the platform...

Страница 86: ...SECTION 4 MACHINE OPERATION 4 22 JLG Lift 3121159 Figure 4 10 Decal Installation Sheet 1 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 87: ...SECTION 4 MACHINE OPERATION 3121159 JLG Lift 4 23 Figure 4 11 Decal Installation Sheet 2 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 88: ...SECTION 4 MACHINE OPERATION 4 24 JLG Lift 3121159 Figure 4 12 Decal Installation Sheet 3 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 89: ...SECTION 4 MACHINE OPERATION 3121159 JLG Lift 4 25 Figure 4 13 Decal Installation Sheet 4 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 90: ...SECTION 4 MACHINE OPERATION 4 26 JLG Lift 3121159 Figure 4 14 Decal Installation Sheet 5 of 5 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 91: ...37 16 17 18 1703953 1703942 19 20 1702868 1704000 21 1703797 1703924 1705921 22 1705336 1705347 1705822 23 1703804 1703948 1701518 24 1703805 1703936 1705961 25 3252347 1703984 1705828 26 27 28 29 170...

Страница 92: ...40 1001108495 1001108495 41 1001095809 1001095809 42 43 44 45 46 47 48 49 50 51 52 53 54 Table 4 1 Decal Legend Item ANSI 0274483 10 French 0274488 11 CE Aus 0274484 5 55 56 1705351 1705429 Table 4 1...

Страница 93: ...n USA JLG Phone 877 JLG SAFE 554 7233 8am till 4 45pm EST Outside USA 240 420 2661 E mail ProductSafety JLG com Failure to notify the manufacturer of an incident involving a JLG Industries product wit...

Страница 94: ...OLS DO NOT FUNCTION PROPERLY 3 Cranes forklift trucks or other equipment can be used to remove platform occupants and stabilize motion of the machine Platform or Boom Caught Overhead If the platform o...

Страница 95: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Страница 96: ...Maintenance Manual 3121160 Illustrated Parts Manual ANSI CSA Spec 3121161 Illustrated Parts Manual CE Spec 3121850 6 2 OPERATING SPECIFICATIONS Table 6 1 Operating Specifications Maximum Work Load Cap...

Страница 97: ...ength Stowed 36ft 6in 11 13m MachineWidth 8ft 0 in 2 44m Wheelbase 10ft 0in 3 05m Table 6 1 Operating Specifications Table 6 3 Capacities Fuel Tank Approx 39gallons 147 6liters HydraulicTank Approx 40...

Страница 98: ...12VDC Horsepower 74 3000RPM full load Cooling System 16Quarts 15 14L SparkPlug AWSF 52 C SparkPlug Gap 0 044in 1 117mm Table 6 5 Deutz F4M2011F Specifications Type Liquid Cooled Oil Fuel Diesel Oil Ca...

Страница 99: ...lph Battery 1000ColdCrankingAmps 210 minutesReserveCapacity 12VDC Horsepower 64 2600RPM full load Table 6 7 Caterpillar 3044C 3 4 Type FourStrokeCycle Cylinders 4in line Bore 3 70inch 94mm Stroke 4 72...

Страница 100: ...le Hot 6psi 0 4Bar 1000rpm 18psi 1 2Bar 2000rpm CompressionRatio 9 2 1 FiringOrder 1 3 4 2 Max RPM 2800 Table 6 9 Tire Specifications Size Type Ply Rating Load Range Pressure IN385 65D19 5 pneumatic 1...

Страница 101: ...able to mix oils of different brands or types as they may not contain the same required additives or be of comparable viscosities If use of hydraulic oil other than Mobilfluid 424 is desired contact J...

Страница 102: ...9 SUS at 210 F 48 SUS cp at 20 F 6 200 Viscosity Index 140 Table 6 13 Mobil EAL 224H Specs Type Synthetic Biodegradable ISO Viscosity Grade 32 46 Specific Gravity 922 Pour Point Max 25 F 32 C Flash Po...

Страница 103: ...2 F 340 cSt 1600SUS at 40 C 104 F 46 cSt 215SUS at 65 C 150 F 22 cSt 106SUS Viscosity Index 170 Table 6 15 Exxon Univis HVI 26 Specs Specific Gravity 32 1 Pour Point 76 F 60 C Flash Point 217 F 103 C...

Страница 104: ...ity 0 91 15 C 59 F PourPoint 20 C 4 F FlashPoint 275 C 527 F FirePoint 325 C 617 F AutoignitionTemperature 450 C 842 F Viscosity at0 C 32 F 360cSt at20 C 68 F 102cSt at 40 C 104 F 46 cSt at100 C 212 F...

Страница 105: ...HARGED BATTERY AND THE AID OF A COMPLETE JLG SPECIFIED COLD WEATHER PACKAGE IE ENGINE BLOCK HEATER ETHER INJECTION OR ENGINE WILL START AND OPERATE UNAIDED AT THIS TEMPERATURE WITH THE RECOMMENDED FLU...

Страница 106: ...RAULIC SPECIFICATIONS NO OPERATION ABOVE THIS AMBIENT TEMPERATURE DO NOT START UP HYDRAULIC SYSTEM WITHOUT HEATING AIDS WITH MOBILE 424 HYDRAULIC OIL BELOW THIS TEMPERATURE DO NOT START UP HYDRAULIC S...

Страница 107: ...T ALLOWABLE OPERATING TEMPERATURE ON LPG ENGINE WILL START AND OPERATE ON GASOLINE UNAIDED AT THIS TEMPERATURE WITH THE RECOMMENDED FLUIDS AND A FULLY CHARGED BATTERY A FULLY CHARGED BATTERY AND THE A...

Страница 108: ...NOT START UP HYDRAULIC SYSTEM WITHOUT HEATING AIDS WITH MOBILE 424 HYDRAULIC OIL BELOW THIS TEMPERATURE DO NOT START UP HYDRAULIC SYSTEM WITHOUT HEATING AIDS AND COLD WEATHER HYDRAULIC OIL BELOW THIS...

Страница 109: ...NDED FLUIDS A FULLY CHARGED BATTERY AND THE AID OF A COMPLETE JLG SPECIFIED COLD WEATHER PACKAGE IE ENGINE BLOCK HEATER BATTERY WARMER AND HYDRAULIC OIL TANK HEATER ENGINE WILL START AND OPERATE UNAID...

Страница 110: ...T UP HYDRAULIC SYSTEM WITHOUT HEATING AIDS WITH MOBILE 424 HYDRAULIC OIL BELOW THIS TEMPERATURE DO NOT START UP HYDRAULIC SYSTEM WITHOUT HEATING AIDS AND COLD WEATHER HYDRAULIC OIL BELOW THIS TEMPERAT...

Страница 111: ...INE WILL START AND OPERATE ON GASOLINE UNAIDED AT THIS TEMPERATURE WITH THE RECOMMENDED FLUIDS AND A FULLY CHARGED BATTERY ENGINE WILL START AND OPERATE ON GASOLINE AT THIS TEMPERATURE WITH THE RECOMM...

Страница 112: ...START UP HYDRAULIC SYSTEM WITHOUT HEATING AIDS WITH MOBILE 424 HYDRAULIC OIL BELOW THIS TEMPERATURE DO NOT START UP HYDRAULIC SYSTEM WITHOUT HEATING AIDS AND COLD WEATHER HYDRAULIC OIL BELOW THIS TEMP...

Страница 113: ...SECTION 6 GENERAL SPECIFICATIONS OPERATOR MAINTENANCE 6 18 JLG Lift 3121159 Figure 6 9 Operator Maintenance and Lubrication Diagram T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 114: ...time 1 Swing Bearing Internal Ball Bearing Lube Point s 2 Grease Fittings Capacity A R Lube MPG Interval Every 3 months or 150 hrs of operation Comments Remote Access Table 6 18 Lubrication Specifica...

Страница 115: ...Lube Point s Level Fill Plug Capacity 17 oz 0 5 L 1 2 Full Lube EPGL Interval Check level every 3 months or 150 hrs of oper ation change every 2 years or 1200 hours of operation Comments Place Fill p...

Страница 116: ...Change after first 50 hrs and every 6 months or 300 hrs thereafter or as indicated by Condition Indi cator 5 Hydraulic Charge Filter Interval Change after first 50 hrs and every 6 months or 300 hrs th...

Страница 117: ...0 gallons 151 L Tank 77 gallons 291 4 L System Lube HO Interval Check Level daily Change every 2 years or 1200 hours of operation 7 Suction Strainers Lube Point s 2 Interval Every 2 years or 1200 hour...

Страница 118: ...ths or 150 hours of operation Comments Check level daily Change in accordance with engine manual 9 Oil Change w Filter Deutz Lube Point s Fill Cap Spin on Element Capacity 11 Quarts 10 5 L Crankcase L...

Страница 119: ...ement JLG P N 7027965 Capacity 4 5 qt 4 25 L w filter Lube EO Interval 3 Months or 150 hours of operation Comments Check level daily Change in accordance with engine manual 11 Fuel Filter Ford Lube Po...

Страница 120: ...Year or 600 hours of operation 13 Fuel Filter Gasoline GM Lube Point s Replaceable Element Interval Every 6 months or 300 hours of operation 14 Air Filter Lube Point s Replaceable Element Interval Ev...

Страница 121: ...operation Comments Drain oil build up Refer to Section 6 5 DRAINING OIL BUILD UP FROM THE PROPANE REGU LATOR Prior to S N 0300134626 16 Fuel Filter Propane GM Engine Interval 3 Months or 150 hours of...

Страница 122: ...nch in diameter any damage to the bead area cords of the tire If a tire is damaged but is within the above noted criteria the tire must be inspected on a daily basis to insure the damage has not propa...

Страница 123: ...E TO PREVENT LOOSE WHEELS BROKEN STUDS AND POSSI BLE DANGEROUS SEPARATION OF WHEEL FROM THE AXLE BE SURE TO USE ONLY THE NUTS MATCHED TO THE CONE ANGLE OF THE WHEEL Tighten the lug nuts to the proper...

Страница 124: ...recommended sequence tighten nuts per wheel torque chart 4 Wheel nuts should be torqued after first 50 hours of operation and after each wheel removal Check torque every 3 months or 150 hours of opera...

Страница 125: ...ction 6 3 Operator Maintenance for maintenance intervals More frequent draining may be required if the fuel supply has been contaminated FOR BEST RESULTS WARM THE ENGINE TO OPERATING TEMPERA TURE BEFO...

Страница 126: ...connections are secure 10 Dispose of any drained oil per local regulations in a safe and proper fashion 6 6 PROPANE FUEL FILTER REPLACEMENT Removal 1 Relieve the propane fuel system pressure Refer to...

Страница 127: ...8 9 9 OR 10 10 11 11 12 1 ElectricLockOffSolenoid 2 MountingPlate 3 HousingSeal 4 FilterMagnet 5 FilterHousing 6 Seal 7 ElectricalConnector 8 FuelOutlet 9 O ring 10 Filter 11 FuelInlet 12 RetainingBol...

Страница 128: ...al shut off valve Start the vehicle and leak check the propane fuel system at each serviced fitting Refer to Propane Fuel System Leak Test 6 7 PROPANE FUEL SYSTEM PRESSURE RELIEF THE PROPANE FUEL SYST...

Страница 129: ...rm is less than 70dB A For combustion engine powered machines guaranteed Sound Power Level LWA per European Directive 2000 14 EC Noise Emission in the Environment by Equipment for Use Outdoors based o...

Страница 130: ...OG 3121159 JLG Lift 7 1 SECTION 7 INSPECTION AND REPAIR LOG MachineSerial Number _______________________________________ Table 7 1 Inspection and Repair Log Date Comments T o o r d e r g o t o D i s c...

Страница 131: ...SECTION 7 INSPECTION AND REPAIR LOG 7 2 JLG Lift 3121159 Table 7 1 Inspection and Repair Log Date Comments T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 132: ...T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 133: ...3121159 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Страница 134: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

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