background image

READ

 

AND

 

KEEP

 

THIS

 

MANUAL

 

FOR

 

REFERENCE

 

 

45593A

 

Printed

 

in

 

Canada

 

05

03

2013

 

INSTALLATION

 

AND

 

OPERATION

 

MANUAL

MATRIX

 

Insert

 

 

 

 

 
 

 

US

 

ENVIRONMENTAL

 

PROTECTION

 

AGENCY

 

PHASE

 

II

 

CERTIFIED

 

WOOD

 

INSERT

 

Safety

 

tested

 

according

 

to

 

ULC

 

S628,

 

UL

 

737

 

and

 

UL

 

1482

 

Standards

  

by

 

Intertek

 

Testing

 

Services

 

 

    

 

 

 

 

 

www.osburn

mfg.com

 

Stove

 

Builder

 

International

 

Inc.

 

250,

 

rue

 

de

 

Copenhague,

 

St

Augustin

de

Desmaures

 

(Quebec)

 

Canada

  

G3A

 

2H3

 

Tel:

 

(418)

 

878

3040

     

Fax:

 

(418)

 

878

3001

 

 

This

 

manual

 

is

 

available

 

for

 

free

 

download

 

on

 

the

 

manufacturer’s

 

web

 

site.

 

It

 

is

 

a

 

copyrighted

 

document.

 

Re

sale

 

is

 

strictly

 

prohibited.

 

The

 

manufacturer

 

may

 

update

 

this

 

manual

 

from

 

time

 

to

 

time

 

and

 

cannot

 

be

 

responsible

 

for

 

problems,

 

injuries,

 

or

 

damages

 

arising

 

out

 

of

 

the

 

use

 

of

 

information

 

contained

 

in

 

any

 

manual

 

obtained

 

from

 

unauthorized

 

sources.

 

Содержание Matrix insert

Страница 1: ...n mfg com Stove Builder International Inc 250 rue de Copenhague St Augustin de Desmaures Quebec Canada G3A 2H3 Tel 418 878 3040 Fax 418 878 3001 This manual is available for free download on the manuf...

Страница 2: ...stalled combustible materials near it may overheat To reduce the risk of fire follow the installation instructions in this manual exactly Contact local building or fire officials about restrictions an...

Страница 3: ...the Environment 11 2 4 1 What is Your New Insert Made Of 11 3 Fuel 13 3 1 Materials That Should Not be Burned 13 3 2 How to Prepare or Buy Good Firewood 13 3 2 1 What is Good Firewood 13 3 2 2 Tree S...

Страница 4: ...ntenance 28 5 2 1 Why Chimney Cleaning is Necessary 28 5 2 2 How Often Should You Clean the Chimney 29 5 2 3 Cleaning the Chimney 29 PART B INSTALLATION 30 6 Pre Installation Masonry fireplace require...

Страница 5: ...ouse 46 9 7 1 Why the chimney should penetrate the highest heated space 46 9 8 Supply of Combustion Air 47 9 8 1 Air Supply in Conventional Houses 47 Appendix 1 Reversing the Door Opening and Adjustin...

Страница 6: ...OOR FULLY CLOSED OR FULLY OPEN WITH FIRE SCREEN IN PLACE IF DOOR IS LEFT PARTLY OPEN GAS AND FLAME MAY BE DRAWN OUT OF THE OPENING CREATING RISKS FROM BOTH FIRE AND SMOKE THIS INSERT HAS BEEN TESTED F...

Страница 7: ...CE SHOULD BE MAINTAINED AND OPERATED AT ALL TIMES IN ACCORDANCE WITH THESE INSTRUCTIONS DO NOT ELEVATE THE FIRE BY MEANS OF GRATES AND IRONS OR OTHER MEANS SOME JURISDICTIONS IN THE USA REQUIRE A SUPP...

Страница 8: ...Burn Time 6 to 8 hours Shipping Weight 480 lb 218 kg Firebox Volume 2 4 cu ft 0 068 m3 Maximum Log Length 20 east west Flue Outlet Diameter 6 150 mm diameter vertical Baffle Material C Cast Burn time...

Страница 9: ...Matrix Insert Installation and Operation Manual _______________________________________________________________________________9...

Страница 10: ...cated in the part of the house where the family spends most of its time This is normally the main living area where the kitchen dining and living rooms are located By locating the insert in this area...

Страница 11: ...ND THE ENVIRONMENT The SBI team is committed to protecting the environment so we do everything we can to use only materials in our products that will have no lasting negative impact on the environment...

Страница 12: ...thick ceramic material that contains no toxic chemicals It is made of natural raw materials such as sand and quartz that are combined in such a way to form a high temperature glass Ceramic glass cann...

Страница 13: ...fference in firewood from various tree species is the density of the wood Hardwoods are denser than softwoods People who live in the coldest regions of North America usually have only spruce birch and...

Страница 14: ...lt The most common standard length of firewood is 16 400 mm The pieces should be a consistent length with a maximum of 1 25 mm variation from piece to piece 3 2 4 PIECE SIZE Firewood dries more quickl...

Страница 15: ...and dry it yourself drying happens faster in dry weather than in damp maritime climates drying happens faster in warm summer weather than in winter weather small pieces dry more quickly than large pi...

Страница 16: ...ounds dull dry wood is much lighter in weight than wet wood split a piece and if the fresh face feels warm and dry it is dry enough to burn if it feels damp it is too wet burn a piece wet wood hisses...

Страница 17: ...will happen as you burn your first few fires the paint cures and the internal components of the insert are conditioned As the paint cures some of the chemicals vaporize The vapors are not poisonous b...

Страница 18: ...until you have a fire of the right size for the conditions 4 3 2 THE TOP DOWN FIRE The top down fire starting method solves two problems with the conventional method first it does not collapse and smo...

Страница 19: ...hese are advantages of zone heating with wood Do not expect steady heat output from your insert It is normal for its surface temperature to rise after a new load of wood is ignited and for its tempera...

Страница 20: ...e materials pending final disposal Ashes normally contain some live charcoal that can stay hot for several days If the ashes are disposed of by burial in soil or otherwise locally dispersed they shoul...

Страница 21: ...esult will be a surge of heat from the insert This heat surge is welcome when the room temperature is a little lower than desirable but not welcome if the space is already warm Therefore allow each lo...

Страница 22: ...re are some suggestions for building fires to match different heat demand 4 5 1 1 Small Fires to Take the Chill Off the House To build a small fire that will produce a low heat output use small pieces...

Страница 23: ...by a number of things such as firebox size the amount of wood loaded the species of wood you burn the wood moisture content the size of the space to be heated the climate zone you live in and the time...

Страница 24: ...y when heated but the amount of wood you can load is limited because if you put in too many pieces one may fall against the glass East west loads are excellent for long low output fires for relatively...

Страница 25: ...cloth or paper towel and then drying Never try to clean the glass when the insert is hot In spring and fall when the insert is run at lower temperatures you may see some light brown stains forming es...

Страница 26: ...pressure on the gasket remove one washer B To reduce pressure on the door when putting a new door gasket for example put two washers To adjust 1 Unscrew the two screws A and remove add one spacer B 2...

Страница 27: ...he groove Tuck any loose fibres under the gasket and into the silicone Close the door and do not use the insert for 24 hours 5 1 4 REPLACING THE GLASS GASKET AND OR THE GLASS It is a good idea to repl...

Страница 28: ...o clean plated surfaces If the paint becomes scratched or damaged you can give your wood insert a brand new look by repainting it with heat resistant paint Before painting roughen the surface with fin...

Страница 29: ...experience cleaning chimneys you might want to hire a professional chimney sweep to clean and inspect the system for the first time After having seen the cleaning process you can decide if it is a job...

Страница 30: ...ro clearance fireplace However there currently exists no UL or ULC standard specific to that type of installation The factory built zero clearance fireplace must be listed that is safety certified by...

Страница 31: ...otential of plugging 4 ADJACENT COMBUSTIBLES The fireplace should be inspected to make sure that there is adequate clearance to combustibles both exposed combustibles to the top side and front as well...

Страница 32: ...ARE TO BE INSTALLED ONLY WITHIN A LINED MASONRY CHIMNEY AND MASONRY FIREPLACE CONFORMING TO BUILDING CODES FOR USE WITH SOLID FUEL DO NOT REMOVE BRICKS OR MORTAR FROM THE EXISTING FIREPLACE WHEN INSTA...

Страница 33: ...r web sites it is important to refer to it in order to have a safe and compliant installation In addition you will find information about your insert model serial number etc You can find the certifica...

Страница 34: ...t see figure below Different mantel shelf dimensions are listed in the following table However no combustible mantel shelf can be installed at less than 18 5 8 473 mm above the top of the insert If th...

Страница 35: ...section D B A C If the value D is negative or zero you do not have to add more floor protection in front of the unit because the masonry fireplace hearth extension is large enough If the value D is p...

Страница 36: ...dded in front of and level with the hearth extension of the masonry fireplace an R factor equal to or greater than 1 24 is required The use of an R value is convenient when more than one material is g...

Страница 37: ...mon Floor Protection Materials Example Required floor protection R of 1 00 Proposed materials four inches of brick and one inch of Durock board Four inches of brick R 4 x 0 2 0 8 plus 1 inch of Durock...

Страница 38: ...0 920 Information as reported by manufacturers and other resources For a 1 8 thickness You cannot stack horizontal still air to accumulate R values you must separate each layer of horizontal still air...

Страница 39: ...C D E AIR JACKET INCHES Dimension of the hearth extension CAN 18 USA 16 0 D B A C 14 Flush with fireplace facing MILLIMETRES CAN 457 mm USA 406 mm 0 mm D B A C 356 mm MAXIMUM EXTENDED A B Note 1 C D E...

Страница 40: ...trix Insert Installation and Operation Manual 40______________________________________________________________________________ 8 5 MINIMUM MASONRY OPENING CLEARANCES TO COMBUSTIBLES AND FLOOR PROTECTO...

Страница 41: ...Canada only N N A USA only 8 203 mm Minimum floor to ceiling clearance 84 213 cm For a 8 203 mm mantel shelf See Section 8 3 Compliance of a Combustible Mantel Shelf for other mantel shelf dimensions...

Страница 42: ...chimney uses to make draft 9 2 BLOCK OFF PLATE To reduce the possibility of a cold air draft from the masonry chimney to get into the room when the insert in not working the installation of a sheet m...

Страница 43: ...ATION We recommend the use of a chimney liner rigid or flexible to ensure satisfactory performance To ensure an optimal draft we also strongly recommend adding a minimum of 12 rigid liner between the...

Страница 44: ...starter adapter provided with the chimney liner Follow the chimney liner starter adapter manufacturer s instructions In order to connect the chimney liner starter adapter to the flue outlet you can in...

Страница 45: ...daptor reduces the free flow of exhaust gases and may result in smoke roll out from the insert when it s door is opened for loading Only use an offset adaptor if a there is no other alternative and b...

Страница 46: ...SPACE When it is cold outside the warm air in the house is buoyant so it tends to rise This tendency of warm air to rise creates a slight pressure difference in the house Called stack effect it produ...

Страница 47: ...ll the fire and its availability is not affected by wind pressures on the house Contrary to commonly expressed concerns almost all tightly sealed new houses have enough natural leakage to provide the...

Страница 48: ...you wish to avail yourself of this feature 1 Remove the latch and hinge access plate A by unscrewing screws B 2 Remove the latch D and reinstall the screws that were securing the assembly into the ho...

Страница 49: ...der screw T that holds the door handle E and the washer S on the handle guide G 4 Remove the door handle E rotate it a half turn and reinstall it in the same location Put back the spacers B 5 Assemble...

Страница 50: ...98 adapter is required Using pliers remove the rectangular knock out plate A located on the left or right side of the convection air jacket Choose the side that is best for your installation Then inst...

Страница 51: ...plate Remove the faceplate parts of the packaging and inspect its content Then remove the wing nut that secures the fan switch assembly to the floor of the convection air jacket for transport The face...

Страница 52: ...__________________________________________________ 3 Align the holes in the support bracket of faceplate F then tighten the screws H already installed on the insert 4 Align the holes in the support br...

Страница 53: ..._______________53 APPENDIX 4 BLOWER INSTALLATION 1 Slightly loosen screws B 2 Lift the faceplate A by then pull it towards you to remove 3 Slightly loosen the 4 wing nut C then pull the fan assembly D...

Страница 54: ...Matrix Insert Installation and Operation Manual 54______________________________________________________________________________...

Страница 55: ...ndles and bring it close to the door opening Lean the upper part of the fire screen against the top door opening making sure to insert the top fire screen brackets behind the primary air deflector as...

Страница 56: ...channel hole Then lift and insert the left end of the tube into the rear left channel 2 Align the notch in the left end of the tube with the key of the left air channel hole Using a Wise grip hold the...

Страница 57: ...______________57 Note that secondary air tubes A can be replaced without removing the baffle board B Important Notes The air tubes are identified for placement as follows Model Type of tube Matrix ins...

Страница 58: ...remove your insert follow these instructions Remove the faceplate assembly A using the reverse steps of Appendix 3 If installed take off the backing plates B and C and the projection kit by removing...

Страница 59: ...Matrix Insert Installation and Operation Manual ______________________________________________________________________________59 APPENDIX 8 EXPLODED DIAGRAM AND PARTS LIST...

Страница 60: ...T IRON FACEPLATE 1 10 AC01333 50 X 6 BOTTOM FACEPLATE BACKING PLATE 1 10 AC01321 44 X 6 BOTTOM FACEPLATE BACKING PLATE 1 11 AC01322 29 X 44 FACEPLATE BACKING PLATE KIT 1 11 AC01332 29 X 50 FACEPLATE B...

Страница 61: ...0 PL34052 LINER FIXATION BRACKET 3 51 44092 ROCKER SWITCH 3 POSITION MSR 8 1 52 PL65752 SWITCH BRACKET 1 53 PL65629 JUNCTION BOX COVER 1 54 60013 POWER CORD 96 X 18 3 1 55 PL65627 JUNCTION BOX 1 56 PL...

Страница 62: ...eed the wholesale price of the replacement part All parts and labour costs covered by this warranty are limited according to the table below The manufacturer at its discretion may decide to repair or...

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