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7

Ramp-Hold

Mode

Theory of Operation

The temperature you are firing to is called the target

temperature. After the controller reaches the target tem-

perature, it can also hold that temperature.

The controller fires at a controlled heating rate. The rate

is figured in degrees per hour. If you selected a rate of 100°

per hour, it would take 10 hours for the kiln to reach 1000°.

Rate is similar to “miles per hour.”

In summary, the controller does three basic tasks:
1) It fires at a controlled heating rate, or speed, mea-

sured in degrees of temperature change per hour.

2) It fires to a target temperature.
3) It can hold the target temperature.
The controller fires in segments, or stages. A segment is

a given heating rate to a target temperature. Shown in the

chart above is a segment with a target temperature of 1250°

and a rate of 625°, with a hold of one hour.

Heating rate is figured in degrees per hour. The recom-

mended heating rate for the material you are firing is usu-

ally available from your supplier. It also varies depending

on the thickness of the material.

To figure how long a firing segment will take, subtract

the current temperature from the target temperature and

divide the resultant temperature by the heating rate. In the

diagram above, the firing time is 1250° - 80° (room tempera-

ture) = 1170 ÷625 = 1.87 hours.

The controller can fire up to 8 segments per firing. One

segment is often all that is needed, though.

After the controller has finished firing the last segment,

it will turn off power to the elements.

Note:

If you enter a rate of 0000 in segment 1, or if the

target temperature in segment 1 is lower than the cur-

rent temperature,

will appear in the display.

When the Kiln Shuts Off

Too Soon

If the kiln shuts off before the pyrometric witness cone

bends, you can turn the hot kiln back on and keep firing.

Press

twice.

From

, program the next hotter cone in

Cone-Fire.

will appear. To begin firing, press

.

will appear and the Run indicator light will

begin blinking. The hot kiln will begin firing, taking

up where it left off.

How to Customize Cone-Fire

You can customize a Cone-Fire program using

Ramp-Hold. (See the next section.) On pages 15 and 16, ta-

bles show the segments used to program each cone number

in Cone-Fire. For instance, a cone 016 firing at medium

speed (

)uses these two segments:

Rate

Temp.

Segment

°F/°C

°F/°C

Hold

1

396 / 220

1314 / 712

00.00

2

108 / 60

1422 / 772

00.00

Suppose your 016 witness cone, at a medium speed fir-

ing, only barely started to bend. To fire 25° hotter, raise the

target temperature of segment 2 by 25°:

1422 + 25 = 1447

This is the program you would enter in Ramp-Hold:

Rate

Temp.

Segment

°F/°C

°F/°C

Hold

1

396 / 220

1314 / 712

00.00

2

108 / 60

1447 / 786

00.00

You could also easily add a slow cooling segment:

Rate

Temp.

Segment

°F/°C

°F/°C

Hold

1

396 / 220

1314 / 712

00.00

2

108 / 60

1447 / 786

00.00

3

100 / 55

1000 / 537

00.00

Содержание Sentry Xpress 4.0

Страница 1: ...ne Fire Ramp Hold Version F C Sentry Xpress Digital Temperature Controller IM 222 8 07 Light is on during pro gramming Light is on during pro gram review Light blinks during firing Up Arrow Key From p...

Страница 2: ...ilure 12 PF 3 Power Failure 12 tC Thermocouple Failure 12 tCL Thermocouple Lag 13 tCr Thermocouple Reversed 13 Thermocouple Offset 13 Selecting F or C Display 13 Display Messages 14 Cone Fire Schedule...

Страница 3: ...ause inaccu rate readings I A 1 8 diameter thermocouple should extend into the firing chamber 5 8 I A diameter thermocouple should extend into the fir ing chamber 1 or more I Keep shelves posts and wa...

Страница 4: ...ng and decide to keep the previous program Instead of completing the new program wait a minute and let the con troller return to A Rapid Way to Scroll Numbers During programming hold an arrow key down...

Страница 5: ...s two firing modes Cone Fire and Ramp Hold Cone Fire Mode see below Cone Fire mode fires the ware to a pyrometric cone number using the Orton cone tables on page 17 This mode is for ceramics pottery s...

Страница 6: ...I Adjust the Thermocouple Offset See page 13 I Customizethefiring in Ramp Hold Seethenextpage Cone Fire Hold Cone Fire Hold heat soaks the ware at the cone temper ature at the end of the firing Witho...

Страница 7: ...he controller can fire up to 8 segments per firing One segment is often all that is needed though After the controller has finished firing the last segment it will turn off power to the elements Note...

Страница 8: ...ed segments See step 6 below From press Press the key not the and are Ramp Hold programs When the one you want appears press Ignore will appear Enter firing rate tempera ture change per hour for segme...

Страница 9: ...old 1 500 277 1450 788 00 00 2 100 55 700 371 00 00 The first segment is the heating segment The second one is the cooling segment The controller does not use mi nus numbers for cooling Just enter a l...

Страница 10: ...he normal kiln temperaturewill ap pear To silence the alarm when it sounds press any key Note If you do not want to use the alarm set the alarm temperature to 32 F 0 C This setting will turn off the a...

Страница 11: ...f wax residue that was left in the mold For this reason we recommendthatyou periodicallyfire the kiln to 1500 F 815 C as follows Open the vent cover s or leave the door ajar Fire the kiln empty to 150...

Страница 12: ...y the time the power came back on The kiln will not resume firing To return to the dis play press any key tC Thermocouple Failure The thermocouple failed during the display See the paperclip test unde...

Страница 13: ...fter rate temperature hold etc will appear With shown in the display press the key will appear Press the arrow keys to change the controller temperature Press the key to return to the display To fire...

Страница 14: ...f 1799 F 999 C at the prompt in Ramp Hold mode A fast way to do this is to press the key once from will appear page 8 Hold time of a segment shown in hours and minutes Example 2 hours and 15 min utes...

Страница 15: ...egment 3 Segment 4 Cone Rate 1 Temp 1 Rate 2 Temp 2 Rate 3 Temp 3 Rate 4 Temp 4 010 324 1022 153 1112 180 1549 108 1657 09 324 1022 153 1112 180 1580 108 1688 08 324 1022 153 1112 180 1620 108 1728 07...

Страница 16: ...ium Fire Cones C Segment 1 Segment 2 Segment 3 Segment 4 Cone Rate 1 Temp 1 Rate 2 Temp 2 Rate 3 Temp 3 Rate 4 Temp 4 010 180 550 85 600 100 843 60 903 09 180 550 85 600 100 860 60 920 08 180 550 85 6...

Страница 17: ...336 White 10 2284 2345 2381 Pink Rate of temperature increase during last 90 120 minutes of firing Tables by courtesy of the Edward Orton Jr Ceramic Foundation C Cone Self Supporting Cones Pre Fire Nu...

Страница 18: ...wer the relays Perform the Controller Power Input Test left column If your controller passes the Input Test perform the Controller Power Output Test Controller Power Output Test Is the controller send...

Страница 19: ...ding the controller board faceplate to the switch box Lift faceplate out of box and let the board hang on the outside of the box with the back of the board fac ing you Disconnect both wire plugs from...

Страница 20: ...thecenterwillappear Cone Fire Keys to Press Display Not Down Arrow Select COnE Last cone fired Select cone number Sample cone Select speed Sample speed Enter Hold Time Or hold time The kiln is now fir...

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