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OPERATION AND MAINTENANCE MANUAL

OR SERIES FILTERS

ORIVAL, INC.

213 S. Van Brunt St.

Englewood, NJ 07631

Tel: (201) 568-3311

Fax: (201) 568-1916

YEL

EV: 07

2006

Содержание OR-02-PE

Страница 1: ...OPERATION AND MAINTENANCE MANUAL OR SERIES FILTERS ORIVAL INC 213 S Van Brunt St Englewood NJ 07631 Tel 201 568 3311 Fax 201 568 1916 YELLOW REV 07 2006...

Страница 2: ...4 IE OR 04 PE OR 04 BE OR 06 IE OR 06 PE OR 06 BE OR 08 IS OR 08 PS OR 08 BS OR 08 PE OR 08 BE OR 10 IS OR 10 PS OR 10 BS OR 10 PE OR 10 BE OR 12 IS OR 12 PS OR 12 BS OR 14 IS OR 14 PS OR 14 BS OR 16...

Страница 3: ...0 Electrical 11 98 Control System Schedule of Preventive Added operation of Automatic 03 99 Maintenance Inspection Built In By Pass Valve Piping Connections Added Installation Drawings 10 2000 Spare P...

Страница 4: ...1120 Tubing Wiring Connections One Valve Pistonless Filter 10 EL1130 Tubing Wiring Connections Two Valve Pistonless Filter 11 EL1140 Tubing Wiring Connections Two Valve Piston Filter 12 EL1150 Tubing...

Страница 5: ...re 22 7 Schedule of Preventive Maintenance and Inspections 23 8 Electrical Control System By Pass Valve Control System Schematic 24 OMNITROL 2000 25 OMNITROL 500 25 OMNITROL 100 25 9 Troubleshooting 2...

Страница 6: ...Control Conversion 35 Model OR 02 PE Pneumatic Control Drawing 37 Typical Pneumatic Conversion Control Drawing Three Rinse Valve Piston Filter Shown 38 12 2 Using a Controlled Outlet Valve 39 12 3 Us...

Страница 7: ...ing is the hydraulic piston assembly see EQUIPMENT DATA SHEET for more information Operating with filtered water supplied by the filter its purpose is twofold During the rinse cycle the hydraulic pist...

Страница 8: ...Flow Pattern When the Controller senses DPS contact closure it energizes the coil of a 2 way normally closed Solenoid Valve The energized Solenoid Valve relieves pressurized water from the control sta...

Страница 9: ...loses and pressure is restored in the top chamber of the manifold via an orifice connecting the two chambers of the manifold Pressure is restored on the upper portion of the rinse valve diaphragms cau...

Страница 10: ...2 port on the hydraulic motor chamber end of the filter see Figure 3 1 2 Attach a 2 drain line to an adequately sized drain as described in Section 3 2B as shown in dashed lines in Figure 3 1 NOTE RI...

Страница 11: ...in the hole in the filter housing To facilitate installation silicone grease may be applied to the O ring 7 Reinstall nuts on the studs to secure the piston and tighten evenly 8 Place the PVC shield...

Страница 12: ...valve E Differential Pressure Switch Mounting and Connections NOTE Most filters come equipped with the standard DPS pre wired and pre mounted to the Controller On drawings found in this manual the sta...

Страница 13: ...s the 3 way valve allows for three independent pressure sources to be individually monitored with the use of a single pressure gauge The 3 way valve serves as a selector to three ports located on alte...

Страница 14: ...lter opposite the cover Note During normal filtering only operation the hydraulic motor chamber pressure should be equal to the inlet pressure During the rinse cycle the hydraulic motor chamber pressu...

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Страница 20: ...ze 4 An outlet isolation valve must be installed in all applications 5 An inlet isolation valve must be installed in situations where the pressure source cannot be shut down for maintenance 6 Inlet an...

Страница 21: ...uitable atmospheric drain For best results this line should not be connected to the rinse valve drain lines or header 3 3 UPSIDE DOWN INSTALLATION Installation of an on line or bypass model filter is...

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Страница 26: ...around the filter for maintenance as indicated on the included FILTER DATA SHEET 4 2 START UP 1 Slowly open the inlet isolation valve to the filter allowing the filter to pressurize 2 For models with...

Страница 27: ...outine inspection of proper filter operation Emergency cleaning of the filter Troubleshooting start up Drainage of the filter prior to maintenance 5 1 OMNITROL 2000 Controller The manual rinse is acti...

Страница 28: ...he area around the filter In order to prevent any damage to surrounding equipment or property it is recommended that a drain line equipped with a manual valve be installed at the lowest available port...

Страница 29: ...tached to the By Pass Valve The valve will open After a few seconds rotate the Manual Override Knob back to its original position to close the By Pass Valve Pilot operated By Pass Valve Optional Rotat...

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Страница 31: ...is the latest generation of controls available It provides for control of up to ten filters or functions and includes many options The OMNITROL 500 is a powerful controller which provides for control...

Страница 32: ...low the differential to increase to the preset value and monitor operation 3 If it is not increasing or is increasing very slowly shut down the filter and extract the fine screen Carefully inspect the...

Страница 33: ...e that the inlet pressure during the rinse cycle is greater than the minimum required see Section 3 2 A If not the pressure must be greater Contact your Orival representative for assistance 13 Check t...

Страница 34: ...unplug this orifice using a rigid piece of wire 5 If flow is present at line pressure the rinse valve actuators should be replaced 9 3 The filter cycles continuously rinse valves open and close repea...

Страница 35: ...ration of the coarse and fine screens 4 Installation is in the reverse order of removal 10 2 FINE SCREEN REMOVAL AND INSTALLATION 1 Remove the coarse screen as described in Section 10 1 2 For filters...

Страница 36: ...ats firmly into position With larger multi sectioned screens care must be taken to insure that the back end of the screen is centered over the back bulkhead s disc before trying to set the screen in p...

Страница 37: ...or the rinse valve and hydraulic piston if so equipped have been provided with the documents for the filter The following three 3 pages depict typical filter assemblies and indicate proper part descri...

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Страница 41: ...ity precludes the use of water in the Control System Dry filtered compressed air is distributed as the working fluid in the Control System rather than water The pneumatic control system utilizes most...

Страница 42: ...f tank to the piston 6 For freeze protection installations only remove the 3 way mini valve with both tubing connections from the filter s outlet if present and discard 7 For freeze protection install...

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Страница 45: ...ld is relocated on the external water source line When a rinse cycle is required a valve on the external source line is opened as the COV is closed The filter s flow to the outlet is stopped and the h...

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Страница 49: ...r chamber pressure during the rinse see section 3 1 F for additional information The hydraulic motor chamber pressure ideally should be about 25 40 of the inlet pressure during the rinse The other way...

Страница 50: ...several manual rinse cycles while observing the piston s pin and making adjustments to the flow control needle valve The ideal adjustment is reached when the pin reaches the end of its stroke just as...

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