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Replacing Parts 

 
 

Feed Roller 

 

Remove the SS pin inserted in the feed roller nylon bush and feed assembly. The feed 
roller  will  come  out  with  the  nylon  bush.  Remove  the  nylon  bush  from  the  rubber 
roller.  Fit  it  into  a  new  rubber  roller  and  insert  it  back  in  the  place  in  the  feed 
assembly. Insert the pin back. 

 

Idler Roller 

 

Remove  the  SS  pin  inserted  in  the  brass  bush  and  feeder  assembly.  The  idler  roller 
will come out with the brass bush. Remove the brass bush from the rubber roller. Fit it 
into a new rubber roller and insert it back to the place in the feeder assembly. Insert 
the pin back. 

 

Freewheel Roller 

 

Remove  both  end  covers  of  the  machine.  Loosen  the  screws  of  the  timing  pulley 
driving the feeder shaft. (Remove the brake assembly in case of EBC fitted machine 
by using following procedure. Remove the brake housing fitted on stud. Remove the 
brake plate by unscrewing M4 grub screw. While removing the brake housing ensure 
that the  wire  will not  get disturbed)  Remove  the bearing seat  at  the  other  end of the 
shaft. Move the feeder shaft towards the bearing end. Remove the shaft. Remove the 
side hold down roller. Loosen the Allen screws on the entire assembly from the shaft. 
Freewheel  the  roller  gets  separated  with  Polyurethane  roller.  Fit  it  into  a  new 
Polyurethane roller and insert it back to the place in the feeder assembly. Ensure that it 
freewheels after fitting. Replace the feeder assembly. Insert the hold down roller again 
in  the  shaft.  Insert  the  shaft  in  its  place.  Insert  the  bearing  side  first  then  the  pulley 
side. Fix the pulley in place by tightening screw. Insert the bearing back and tighten it. 
Place the roller at its position and tighten the Allen screw on entire assembly. Fit the 
brake assembly in its place back by reversing the procedure to remove it 

 
 
 
 
 
 
 
 
 
 
 
 

 

16 

Содержание OCM 20

Страница 1: ...asing Perforation Half cutting Machine User s Manual OCM 20 OCM 25 This Manual Covers All Information about Origami Machines Pvt Ltd ORIGAMI range of Auto feed creasing machines with perforation and S...

Страница 2: ...under the able guidance of our founder and Managing Director Mr Nitin Handedeshmukh His futuristic business purview has given us time to time motivation to progress in our field and have prompted us...

Страница 3: ...l operation automatically OCM 20 Sizes 20 x 23 OCM 25 Sizes 25 x 23 Features Origami s Auto feed creasing perforation Sticker Half cutting Machine has many useful features Fast Operation with the spee...

Страница 4: ...in this manual We welcome your feedback about our product and customer support services Operating Principle There are three stages of the entire operation cycle 1 Feeding 2 Creasing also called scorin...

Страница 5: ...customer requirement Minimum Gap in two cutters 18 mm Type of Feed Friction Feed Paper Size Minimum 150 mm Feed Edge x 150 mm Length Maximum 510 mm Feed Edge x 400 mm Length 630 mm Feed Edge x 450 mm...

Страница 6: ...ates the drive 3 Counter This is applicable only for the sheet counting with batch counters The entire unit OCM 20 OCM 25 The unit has three main parts Feeding System Creasing Perforation Half cutting...

Страница 7: ...ay Papers are feed to and are held in the Feed tray As shown in the figures please see Figure No 1 2 Feed tray has following components and adjustment Vertical and horizontal scales help you in settin...

Страница 8: ...Horizontal Gauge movement on the Feed Assembly Mounting shaft Feed gauges slide horizontally on a Feed Assembly Mounting Shaft and they can be locked at any position on this shaft with the help of gau...

Страница 9: ...Feed roller pushes papers to the machine Feed roller is driven by the idler roller which is in turn driven by freewheel roller Freewheel roller is mounted on feeder shaft F1 shaft Allen grub screw on...

Страница 10: ...ot and tighten it again Please see Figure No 5 Note Moving the knob closer to the Feed roller will increase pressure on the roller Fanning out of papers Papers should be properly fanned shuffled befor...

Страница 11: ...1 Course Tuning Method For setting more than 1 mm you have to rotate the swiveling bar on which the gap setting roller is mounted Loosen the Allen screws at the right hand side end motor side of the s...

Страница 12: ...12...

Страница 13: ...freewheel roller and gap setting roller run the machine at very slow speed Hold the paper at its rear end 6 Try to pull the paper back If the gap is less the paper will be tired If the gap is more yo...

Страница 14: ...paper through free wheel roller and Gap setting roller 3 Determine the number of layers of paper passing through cutter rollers 4 Set the gap between R1 and R2 to single paper thickness Delivery Syst...

Страница 15: ...ng screw main pulley s shaft and other parts which can get rusted Relies the gripper rollers pressure on the Roller no 4 in such a way that no roller no 4 grippers will coincide with each other Daily...

Страница 16: ...edure Remove the brake housing fitted on stud Remove the brake plate by unscrewing M4 grub screw While removing the brake housing ensure that the wire will not get disturbed Remove the bearing seat at...

Страница 17: ...gap setting knob Fixed Roller R2 R3 R4 Remove both the side covers of the machine Remove the 57T 15 ID timing pulley of R3 Roller Remove the 24T 12 ID LH gears Remove the woodruff key Remove the bear...

Страница 18: ...Roller Spring Creasing Mechanism Creasing Cutter Cutter Holder Creasing Cutter Sleeve Creasing Pressure Setting Knob Cutter Holder Locking Knob Perforation Mechanism Perforation Cutter Perforation Cu...

Страница 19: ...26 Teeth Pulley Roller Drive Helical Gear 24 teeth RH R1 12 mm ID Helical Gear 24 Teeth 12 ID Idler RH Helical Gear 24 Teeth 12 ID LH R2 R3 R4 Woodruff Key 3mm Nut M12 Bearings R2 R3 R4 Shaft Bearing...

Страница 20: ...For more information refer To Gap Setting Procedure in manual given before Adjust the pressure on the feed roller if required Cause 3 Inclination of feed tray is low Remedy increase the inclination o...

Страница 21: ...Cause 2 Feed tray inclination is too high Remedy Decrease the feed tray inclination Cause 3 Ratchet and Paul mechanism is worn out Remedy Replace the freewheel assembly not the feeder assembly Freque...

Страница 22: ...e paper was were feed even if settings are correct There are two reasons of this problem 1 If the cutting machine s is not sharp the papers are not cut properly hence are not fed correctly 2 If shuffl...

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