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Operator

’s Manual

optris

®

PI

160/ 200/ 230/ 400i/ 450i/ 450i G7/ 640/ 640 G7/ 05M/ 08M/ 1M

Infrared camera

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Содержание optris PI 640 G7

Страница 1: ...Operator s Manual optris PI 160 200 230 400i 450i 450i G7 640 640 G7 05M 08M 1M Infrared camera...

Страница 2: ...Optris GmbH Ferdinand Buisson Str 14 13127 Berlin Germany Tel 49 30 500 197 0 Fax 49 30 500 197 10 E mail info optris global Internet www optris global...

Страница 3: ...Table of contents 3 1 General Notes 7 1 1 Intended use 7 1 2 Warranty 8 1 3 Scope of delivery 9 1 4 Maintenance 9 1 4 1 Cleaning 9 1 5 Model overview 10 2 Technical Data 11 2 1 General specifications...

Страница 4: ...Changing the lens 39 3 3 Fixing the focus of the lens only for PI 05M 08M 1M 40 3 4 Mounting accessories optional 42 3 5 High temperature accessories 43 3 5 1 CoolingJacket 43 3 5 2 CoolingJacket Adva...

Страница 5: ...2 Example for a Fail Safe monitoring of the PI with a PLC 59 4 3 USB cable extension 61 5 IRmobile App 63 6 Software PIX Connect 65 6 1 Installation and initial start up 66 6 2 Software window 68 6 2...

Страница 6: ...e of emissivity for metals 84 Appendix B Table of emissivity for non metals 86 Appendix C Quick start for serial communication 87 Appendix D Interprocess Communication IPC 89 Appendix E PIX Connect Re...

Страница 7: ...er to do a comfortable detailed analysis with the software PIX Connect The PI is a precise instrument and contains an extremely sensitive infrared detector and a high quality lens The alignment of the...

Страница 8: ...After the warranty is expired the manufacturer guarantees additional 6 months warranty for all repaired or substituted product components Warranty does not apply to damages which result from misuse o...

Страница 9: ...rface cable incl terminal block 1 m Software package PIX Connect Operators manual Aluminum case PI 640 640 G7 only robust hard transport case IP67 PI 200 230 only focusing tool for VIS camera 1 4 Main...

Страница 10: ...perature differences PI 450i PI 450i G7 IR 200 to 1500 C 150 to 900 C 7 9 m 80 Hz 27 Hz Measurement of glass with Line Scanning mode PI 640 IR 20 to 900 C 200 to 1500 C optional 7 5 13 m 32 Hz Pin sha...

Страница 11: ...ial housing Aluminum anodized Dimensions PI 160 PI 200 PI 230 45 x 45 x 60 76 mm depending on lens and focus position PI 400i PI 450i 450i G7 PI 640 640 G7 46 x 56 x 76 100 mm depending on lens and fo...

Страница 12: ...60068 2 64 broadband noise Shock1 IEC 60068 2 27 25 G and 50 G 1 Used standards for vibration and shock Figure 1 Used standards Stress program camera in operation Shock half sinus 25 G testing Ea 25 G...

Страница 13: ...lf sinus 50 G testing Ea 50 G acc IEC 60068 2 27 Acceleration 490 m s2 50 G Pulse duration 11 ms Number of directions 6 3 axes with two directions each Duration 18 Shocks 3 Shocks each direction Vibra...

Страница 14: ...4 Frequency range 10 2000 Hz Acceleration 39 3 m s2 4 01 GRMS Frequency spectrum 10 106 Hz 0 9610 m s2 2 Hz 0 010 G2 Hz 106 150 Hz 6 dB Octave 150 500 Hz 1 9230 m s2 2 Hz 0 020 G2 Hz 500 2000 Hz 6 dB...

Страница 15: ...PIF AI Input Standard Process Interface PIF in 0 10 V Emissivity ambient temperature reference temperature uncommitted value flag control triggered snapshots triggered recording triggered linescanner...

Страница 16: ...3 System accuracy 4 2 C or 2 Thermal sensitivity NETD 40 mK with 23 0 3 K with 6 0 1 K with 41 and 72 Warm up time 10 min Emissivity 0 100 1 100 Software PIX Connect 1 For an ideal combination of IR a...

Страница 17: ...F 1 1 29 x 22 F 0 9 53 x 38 F 0 9 80 x 54 F 0 9 System accuracy 3 2 C or 2 Thermal sensitivity NETD 75 mK4 with 29 53 and 80 0 1 K4 with 18 40 mK4 with 29 53 and 80 60 mK4 with 18 130 mK Tobj 650 C W...

Страница 18: ...z Lenses FOV 15 x 11 F 1 33 x 25 F 0 8 60 x 45 F 0 8 90 x 64 F 0 8 Microscope lens FOV 12 x 9 F 1 1 System accuracy 3 2 C or 2 Thermal sensitivity NETD 75 mK with 33 60 and 90 85 mK with 15 130 mK Tob...

Страница 19: ...le Lenses FOV 2 FOV 764x480 px 26 x 16 F 1 4 FOV 382x288 px 13 x 10 FOV 764x480 px 9 x 5 F 2 8 13 x 8 F 2 4 26 x16 F 1 4 39 x 25 F 1 4 FOV 382x288 px 4 x 3 7 x 5 13 x 10 20 x 15 System accuracy 3 For...

Страница 20: ...start temperature for optics with focal length f 50 mm f 75 mm 2 An additionally purchased lens for the PI 05M 08M 1M camera comes with the corresponding protective tube 3 At an ambient temperature of...

Страница 21: ...of the lens to the focus setting infinity The visual camera PI 200 230 only is adjusted with the supplied focusing tool Figure 4 For this purpose the focusing tool with the two pins is placed on the...

Страница 22: ...measure objects in different distances We offer lenses for close standard distances and large distances Different parameters are important if using infrared cameras They display the connection between...

Страница 23: ...Technical Data 23 Figure 6 Measurement field of the infrared camera optris PI representing the 23 x 17 lens...

Страница 24: ...mples showing what spot sizes and pixel sizes will be reached in which distance For individual configuration there are different lenses available Wide angle lenses have a radial distortion due to thei...

Страница 25: ...Technical Data 25 Table 2 Note The accuracy of measurement can be outside of the specifications for distances below the defined minimum distance...

Страница 26: ...26 Note The accuracy of measurement can be outside of the specifications for distances below the defined minimum distance...

Страница 27: ...Technical Data 27 Note The accuracy of measurement can be outside of the specifications for distances below the defined minimum distance...

Страница 28: ...28 Note The accuracy of measurement can be outside of the specifications for distances below the defined minimum distance...

Страница 29: ...Technical Data 29 Note The accuracy of measurement can be outside of the specifications for distances below the defined minimum distance 1 PI 05M and PI 08M is only available with OF25 optics...

Страница 30: ...30 Note The accuracy of measurement can be outside of the specifications for distances below the defined minimum distance 1 PI 05M and PI 08M is only available with OF25 optics...

Страница 31: ...with two metric M4 thread holes on the bottom side 6 mm depth and can be installed either directly via these threads or with help of the tripod mount also on bottom side The tightening torque of the M...

Страница 32: ...32 Figure 7 PI 160 PI 400i PI 450i PI 450i G7 dimensions mm...

Страница 33: ...Mechanical Installation 33 Figure 8 PI 200 PI 230 dimensions mm...

Страница 34: ...34 Figure 9 PI 640 PI 640 G7 optics 29 33 53 60 dimensions mm...

Страница 35: ...Mechanical Installation 35 Figure 10 PI 640 PI 640 G7 optics 13 15 dimensions mm...

Страница 36: ...36 Figure 11 PI 640 PI 640 G7 optics 80 90 dimensions mm...

Страница 37: ...Mechanical Installation 37 Figure 12 PI 640 microscope optics 10 12 dimensions mm...

Страница 38: ...38 Figure 13 PI 05M PI 08M PI 1M dimensions mm...

Страница 39: ...t be turned off see Figure 5 Figure 14 Change lens for PI 160 2xx 4xxi 640 Figure 15 Change lens for PI 05M 08M 1M Figure 16 Inserting the lens To get the best possible measurements when inserting the...

Страница 40: ...unscrew the protective tube of the camera see Figure 5 There are three small holes on the lens Take the three screws that are included and attach them to the three holes The focus of the lens is now...

Страница 41: ...Mechanical Installation 41 Figure 19 Focusing screws for focus ring...

Страница 42: ...42 3 4 Mounting accessories optional Figure 20 Mounting base stainless steel adjustable in 2 axes Part No ACPIMB Figure 21 Protective housing stainless steel Incl Mounting base Part No ACPIPH...

Страница 43: ...re accessories 3 5 1 CoolingJacket The IR camera can be used at ambient temperature up to 50 C up to 70 C with PI 450i PI 450i G7 For higher temperatures up to 180 C the CoolingJacket is provided For...

Страница 44: ...44 Figure 22 CoolingJacket Dimensions...

Страница 45: ...2 CoolingJacket Advanced The CoolingJacket Advanced is available as Standard Version and Extended Version The IR camera can be used at ambient temperature up to 50 C up to 70 C with PI 450i PI 450i G...

Страница 46: ...46 Standard Version Figure 25 CoolingJacket Advanced Part No ACPIxxxCJAS Standard Version Dimensions...

Страница 47: ...trial PIF or the USB Server Gigabit and industrial PIF Both PI Netbox and industrial PIF or USB Server Gigabit and industrial PIF can be integrated in the CoolingJacket Figure 26 Cooling Jacket Advanc...

Страница 48: ...48 Figure 28 CoolingJacket Advanced Part No ACPIxxxCJAE Extended Version Dimensions...

Страница 49: ...available One for standard IR camera applications Part No ACCJAAPLS and the other for line scanning applications Part No ACCJAAPLL Those two versions are fitting to all focusing units with production...

Страница 50: ...tive housing The outdoor protective housing can be used for any PI camera lenses up to 90 FOV In addition the industrial PIF can be installed as an accessory without housing Also available for CSlaser...

Страница 51: ...At the back side of the PI there are the two connector plugs The left plug is for the USB cable The right connector plug is only used for the process interface Figure 30 Backside of the camera with c...

Страница 52: ...rocess The signal level is always 0 10 V DI 24 V The process interface can be activated choosing the following options Analog Input AI Emissivity ambient temperature reference temperature uncommitted...

Страница 53: ...inputs and outputs Name Description max range1 status AI Analog input 0 10 V 2 DI Digital input active low 0 0 6 V 24 V AO Analog output Alarm output 0 10 V 0 10 V 1 Depending on supply voltage for 0...

Страница 54: ...54 4 1 1 PIN allocation Figure 32 Rear side of the camera USB PIF 1 VCC 1 INT 2 GND 2 SDA I C 3 SCL I C 4 D 4 DGND 5 D 5 3 3 V Out...

Страница 55: ...oprietary PIF cable in the menu Tools Configuration Device PIF in the PIX Connect software is necessary Figure 33 Support proprietary PIF cable Consider that the input of the PIF is not protected if t...

Страница 56: ...ess is available connection box with IP65 5 m 10 m or 20 m standard or high temperature cable for camera connection terminal for process integration Appendix F Wiring diagrams PIF Pin assignment PIF c...

Страница 57: ...en closed green LED on 0 30 V 400 mA 1 depending on supply voltage for 0 20 mA on the AO the PIF has to be powered with min 5V 1 5 working resistance 0 021 24 V Example RLoad 500 ohm Umin 1 5 500 0 02...

Страница 58: ...nstant of the fail safe is 1 5 seconds Controlled conditions on camera and software Standard Process interface ACPIPIF Industrial Process interface ACPIPIFMACBxx Interruption USB cable to camera Inter...

Страница 59: ...PLC Figure 35 Fail Safe monitoring states Fail Safe monitoring states 1 Breakdown of PIF power supply 4 Malfunction of PI 2 Cable break of fail safe cable 5 Breakdown of PI power supply Interruption...

Страница 60: ...ring states 1 Breakdown of PIF power supply 5 Malfunction of PI 2 Cable break of fail safe cable 6 Breakdown of PI power supply Interruption of USB cable 3 Short circuit of fail safe cable 7 Malfuncti...

Страница 61: ...cable length is 20 m For greater distances between PI and computer or for stand alone solutions the optional PI NetBox or the USB Server Gigabit is provided Figure 37 Ethernet direct communication wit...

Страница 62: ...62 Figure 39 Stand Alone operation with PI Netbox Figure 40 USB Server Gigabit...

Страница 63: ...ended for connection to the device Part No ACPIIAC With IRmobile you can monitor and analyze your infrared temperature measurement directly on a connected smartphone or tablet All you need is an Optri...

Страница 64: ...with automatic hot and coldspot search Changing the color palette scaling and temperature range Change of temperature unit Celsius or Fahrenheit Setting of temperature range scaling Manual Min Max 3 s...

Страница 65: ...s Windows 7 Windows 8 Windows 10 USB interface Hard disc with at least 30 MByte of free space At least 128 MByte RAM CD ROM drive A detailed description is provided in the software manual on the softw...

Страница 66: ...instructions of the wizard until the installation is finished The installation wizard places a launch icon on the desktop and in the start menu Start Programs Optris GmbH PIX Connect 3 To connect the...

Страница 67: ...After the calibration files have been installed the live image from the camera is shown inside a window on your PC screen 6 Choose the desired language in the menu Tools Language 7 Adjust the focus o...

Страница 68: ...68 6 2 Software window Figure 42 Software window 1 2 2 2 3 4 5 6 7 8 9 10 11...

Страница 69: ...rm settings Bar showing the defined temperature thresholds for low alarm value blue arrow and high alarm value red arrow The color of numbers within control displays changes to red when temp above the...

Страница 70: ...different windows Compatible with Windows 7 8 and 10 High level of individualization for customer specific display Various language option including a translation tool Temperature display in C or F D...

Страница 71: ...splay of snapshot history for immediate analysis Extensive online and offline data analysis Analysis supported by measurement fields hot and cold spot searching image subtraction Real time temperature...

Страница 72: ...External communication of software via COM Ports and DLL Adjustment of thermal image via reference values Temperature data analysis and documentation Triggered data collection Radiometric video seque...

Страница 73: ...ation Searching for new optical material William Herschel by chance found the infrared radiation in 1800 Figure 43 William Herschel 1738 1822 He blackened the peak of a sensitive mercury thermometer T...

Страница 74: ...e length ranging between 1 m and 20 m The intensity of the emitted radiation depends on the material This material contingent constant is described with the help of the emissivity which is a known val...

Страница 75: ...earization signal processing The specifications of the lens decisively determine the optical path of the infrared thermometer which is characterized by the ratio Distance to Spot size The spectral fil...

Страница 76: ...ature measurements of moving or overheated objects and of objects in hazardous surroundings very fast response and exposure times measurement without inter reaction no influence on the measuring objec...

Страница 77: ...Basics of Infrared Thermometry 77 Figure 46 Non contact thermometry...

Страница 78: ...ing of electronic cabinets R D of electronics R D of electronic parts Process control extruding plastic parts Process control manufacturing solar modules Process control at calendering R D of mechanic...

Страница 79: ...material of the measuring object The emissivity Epsilon is used as a material constant factor to describe the ability of the body to emit infrared energy It can range between 0 and 100 A blackbody is...

Страница 80: ...al temperature assuming the measuring object is warmer than its surroundings A low emissivity reflective surfaces carries the risk of inaccurate measuring results by interfering infrared radiation emi...

Страница 81: ...sponds to the actual temperature If you monitor temperatures of up to 380 C you may place a special plastic sticker emissivity dots Part No ACLSED onto the measuring object which covers it completely...

Страница 82: ...the temperature of the colored surface Afterwards determine the temperature of a directly adjacent area and modify the emissivity until the measured value corresponds to the temperature of the colore...

Страница 83: ...rage values only The actual emissivity of a material depends on the following factors temperature measuring angle geometry of the surface thickness of the material constitution of the surface polished...

Страница 84: ...84 Appendix A Table of emissivity for metals...

Страница 85: ...Appendix A Table of emissivity for metals 85...

Страница 86: ...86 Appendix B Table of emissivity for non metals...

Страница 87: ...p of the interface 1 Open the Configurations dialog and enter the tab External Communication to enable the software for the serial communication 2 Select the mode COM Port and choose the appropriate p...

Страница 88: ...88 Command list The command list is provided on the software CD and in the PIX Connect software Help SDK Every command must expire with CR LF 0x0D 0x0A...

Страница 89: ...onnect software Imager exe only A dynamic link library ImagerIPC2 dll provides the interprocess communication IPC for other attached processes The DLL can be dynamically linked into the secondary appl...

Страница 90: ...tation on http msdn microsoft com en us goglobal bb688096 aspx If desired the localization process can be illustrated in detail Also the resizing of buttons or other visible resources and the support...

Страница 91: ...grams PIF 91 Appendix F Wiring diagrams PIF Analog Output The maximum load impedance is 500 Ohm The analog output can be used as a digital output too The current value for no alarm and alarm on is set...

Страница 92: ...gital Input Figure 52 Digital input The digital input can be activated with a button to the PI GND Pin or with a low level CMOS TTL signal Low level 0 0 6 V High level 2 24 V Example Button Figure 53...

Страница 93: ...voltage range 0 10 V Figure 54 Analog input Relay output at industrial PIF Part No ACPIPIFMACBxx The analog output must be set to Alarm The range for AO1 AO3 can be set in the software no alarm 0 4 mA...

Страница 94: ...94 Figure 55 Relay output at industrial PIF...

Страница 95: ...Appendix G Declaration of Conformity 95 Appendix G Declaration of Conformity...

Страница 96: ...optris PI MA E2019 06 A...

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