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9

First use

Initial assembly of the weld

cap

®

  is graphically described in the Quick Start Guide (pages 2- 3) In addition, 

you will find information on the functions and features of the weld

cap

®

  in the Quick Start Guide

Safety guidelines

Read the Instruction Manual before using the weld

cap

®

 Check that the front cover lens is correctly 

assembled If it is not possible to eliminate errors, the weld

cap

®

 should not be used

Precautions & restrictions on protection

During the welding process, heat and radiation, which can lead to eye and skin injuries, are released This 

product offers protection for your eyes and face Your eyes are always protected against ultraviolet and 

infrared rays when wearing the weld

cap

®

, regardless of the shade level selected For protection of the 

rest of the body, wearing appropriate protective clothing is required additionally Particles and substances 

released during the welding process can cause allergic skin reactions in people who are susceptible Skin 

contact with the fabric component can lead to allergic reactions in people who are sensitive 

The weld

cap

®

  may only be used for welding and grinding and not for other applications If the weld

cap

®

 is 

used for any other purpose than that which it is meant for or if the Instruction Manual is disregarded, in its 

use, Optrel assumes no liability The weld

cap

®

 is suitable for all usual welding processes, except for laser 

welding Please observe the shade level recommendation according to EN169 (page 8) 

Guarantee & liability

Please see the directives of Optrel‘s national sales organization for the guarantee provisions Please 

contact your Optrel dealer for further information on this  

The guarantee only applies to material and production flaws In the case of damages through incorrect 

use, unauthorized interventions or use which is not foreseen by the manufacturer, there is no guarantee or 

liability There is also no guarantee or liability if replacement parts other than those sold by Optrel are used 

Use

Protection level

 By turning the knob, you can set the protection level from between 9 to 12, according 

  to your choice

Grind mode.

 By setting the shade level knob to GRIND, the shade cartridge is reset to the GRIND 

  mode The cartridge is deactivated in this mode and remains in the light state The shade level knob 

  should always be turned counterclockwise until the end of the GRIND position  

Stand-by.

 When the weld

cap

®

 

 

is NOT in use, the shade level should be set at GRIND This increases 

 

battery life substantially! 

Washing

ONLY 

the fabric head and neck guard of the weld

cap

®

 may be washed Under no circumstances 

should you wash the shade cartridge together with the plastic shield and electronics

2  Use a commercially available washing bag (The protruding hooks on the sewn-on synthetic part can 

damage other items of washing)

3  Let the weld

cap

®

 dry for at least one day after washing! 

  Explanation: the synthetic parts become saturated with water Their rigidity is thereby reduced and 

this leads to an imprecise fit on the mask One or two days are necessary before the synthetic material 

regains its previous rigidity 

4  Only wash according to the washing instruction (40 °C or 104 °F, do not dry clean, do not bleach, 

gentle drying cycle) 

5  After 15 washes, the flame-retardant properties of the textile are significantly reduced These should 

be refreshed using a spray or replaced (available at your weld

cap

®

  dealer)

Batteries

The shade cartridge uses replaceable lithium button cell batteries of the CR2032 type The batteries have 

to be replaced when the LED on the box blinks red or the shade cartridge does not shade (see page 6) If 

the shade cartridge does not shade

1  Remove the battery cover carefully

2  Remove the batteries and dispose of these according to the national provisions for hazardous waste

3  Use the battery type CR2032 as shown in the picture

4  Carefully refit the battery cover

If the shade cartridge no longer darkens when the welding arc is fired, please check the polarity of the

 batteries If the shade cartridge does not function properly, even after the batteries have been replaced 

correctly, it has to be deemed no longer serviceable and replaced

Battery and battery life:

1  The battery lasts for approx 1,000 hours (active welding time) when welding at the medium shade 

level 

2  The battery lasts for approx 2 years (10,000h) if the weld

cap

®

 

is not used at all (GRIND mode) 

3  Battery life is substantially reduced if the weld

cap

®

 is stored where it is exposed to blazing sunlight 

(sensor against the sun) 

4  Only use new CR2032 batteries

Cleaning

The shade cartridge and front cover lens can be cleaned regularly with a soft cloth in order to prolong 

their life No strong cleaning products, solvents, alcohol or cleaning products containing abrasives may 

be used Scratched or damaged visual panels should be replaced

 

Storage

The weld

cap

®

 should be stored at room temperature and low humidity In order to prolong the life of the 

batteries, store the weld

cap

®

 in its original packaging

Problem solving

The shade cartridge does not shade

→  Deactivate the Grind mode

→  Clean the sensors and front cover lens 

→  Check the light flow to the sensor

→  Replace the batteries 

The shade cartridge flickers

→  Replace the batteries 

Poor visibility

→  Clean or replace the front cover lens or inside cover lens

→  Adjust the shade level to suit the welding procedure

Turn up the ambient light

The 

weld

cap

®

 

slips

→  Adjust the fabric part to the head size again

Specifications

(subject to technical modifications)

Shade level

3 (light state)

9– 12 (dark state)

UV/IR protection

Maximum protection in both light and dark statuses

Switching time from light to dark

160μs (23°C / 73°F) 

110μs (55°C / 131°F)

Switching time from dark to light

03 sec

Dimensions of the shade cartridge

approx 47 x 115 mm  / 185 x 453“ 

Power supply

Solar cells, 2 replaceable Li batteries of 3V (CR2032)

Weight

420 g / 1464 oz

Operating temperature

10°C – 60°C / 14°F – 140°F

Storing temperature

-20°C – 80°C / -4°F – 176°F

Washing temperature – fabric head & neck guard

max 40°C/104°F

Classification according to EN379

Optical class = 1 

Diffused light = 1 

Homogeneity = 2 

Angle dependence = 2

Certifications

CE, ANSI, AS/NZS, EAC

Replacement parts (see page 7)

1  Entire weld

cap

®

 

2  Front cover lens

3  Textile cap

4  Inside cover lens

5  Battery cover

6  Nose rest

English

Содержание weldCap

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Страница 2: ...2 1 2 4 3 1 2 3 4 5 Shad 12 11 10 9 Shade 2 x CR2032 Quick Start Guide instru http www...

Страница 3: ...3 1 2 3 12 11 10 9 Shade 2 instruction video http www optrel com weldcap...

Страница 4: ...4 1 2 3 8 9 10 1 2 5000 040 5002 700 Spare Part Exchange Wash Instructions...

Страница 5: ...5 3 8 5 6 4 7 1 2 5000 260 40 instruction video http www optrel com weldcap...

Страница 6: ...6 12 11 10 9 Shade 12 11 10 9 Shade 2 x CR2032 Functions Characteristics instruction video http www optrel com weldcap...

Страница 7: ...ptrel weldcap RC 3 9 12 weldcap RC 3 9 12 Part N 1 weldcap complete 1008 000 2 Front cover lens 5000 260 3 Textile cap 5002 800 4 Inside cover lens 5000 040 5 Battery cover 5002 720 6 Nose rest 5002 7...

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Страница 22: ...GRIND 1 weldcap 2 3 weldcap 4 40 104 F 5 15 weldcap CR2032 6 1 2 3 CR2032 4 1 1000 2 weldcap 2 10000 3 weldcap 4 CR2032 weldcap weldcap weldcap 3 9 12 160 23 C 73 F 110 55 C 131 F 0 3 47x115 1 85x453...

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Страница 35: ...Notes...

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