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Delta Elec. Inc.

ES520 & EX530

ver.02

Company Confidential Optoma___________________ Delta________________
1

2008/09/17

DATA PROJECTOR

ES520

(DP-2512)

& EX530

(DP-3511)

SERVICE MANUAL

(ver.00)

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Содержание DP-2512

Страница 1: ...Delta Elec Inc ES520 EX530 ver 02 Company Confidential Optoma___________________ Delta________________ 1 2008 09 17 DATA PROJECTOR ES520 DP 2512 EX530 DP 3511 SERVICE MANUAL ver 00...

Страница 2: ..._______ Delta________________ 2 2008 09 17 DLP DIGITAL PROJECTOR Model Name ES520 EX530 Revision Description Date Ver 00 Primarily 03 07 2008 Ver 01 Revised the spare part list 05 28 2008 Ver 02 Revis...

Страница 3: ...9 Optical Adjustment Image Size ES 520 13 2 10 Optical Adjustment Image Size EX 530 14 2 11 BLOCK DIAGRAM 16 2 12 Wire diagram 17 3 TROUBLE SHOOTING 18 4 DISASSEMBLY AND ASSEMBLY ES 520 25 DISASSEMBLY...

Страница 4: ...____ Delta________________ 4 2008 09 17 6 Calibration 85 7 Color Border Adjustment 91 8 Projection Lamp 92 9 Cleaning 95 10 SERVICE NOTE 96 10 1 Service Note Description 96 10 2 Power READY LED Blink...

Страница 5: ...out repairs 3 Make sure that parts and screws and wiring etc are returned to their original positions Tube tape and other insulation materials have been used for safety reasons The internal wiring has...

Страница 6: ...or the presenter to enter the beam 4 Ensure that projectors are located out of the line of sight from the screen to the audience this ensures that when presenters look at the audience they do not also...

Страница 7: ...tepping in OSD Projection methods Front Rear Desktop Front Rear Ceiling Data compatibility IBM PC or compatibles VGA SVGA XGA SXGA UXGA Mac SDTV EDTV HDTV 480i 576i 480p 576p 720p 1080i Video compatib...

Страница 8: ...Pixel 768 Panel Operating Temp 10 65 Ambient Temp 25 2 3 Color Wheel Spec Unit Min Max Typical Notes Color Segment RYGWB 82 29 80 91 78 44mm 2 4 Lamp Description Vendor OSRAM Type E20 6 180W Standard...

Страница 9: ...Optoma___________________ Delta________________ 9 2008 09 17 2 6 I O Ports Illustration about Projector Note If your video equipment has both S VIDEO and RCA jacks composite video connect to the S VI...

Страница 10: ...ts can disrupt remote control operation 2 Be sure nothing obstructs the path between the remote control and the projector If the path between the remote control and the projector is obstructed you can...

Страница 11: ...remote control uses infrared transmission to control the projector It is not necessary to point the remote directly at the projector Provided you are not holding the remote perpendicular to the sides...

Страница 12: ...Delta Elec Inc ES520 EX530 ver 02 Company Confidential Optoma___________________ Delta________________ 12 2008 09 17 2 8 Key Pad Top view and LEDs...

Страница 13: ...ptical Adjustment Image Size ES 520 Adjusting the Focus Fixed Zoom Series The Fixed Zoom Series lens is fixed and does not provide a zoom function To focus the image rotate the focus ring until the im...

Страница 14: ...08 09 17 2 10 Optical Adjustment Image Size EX 530 Adjusting the Zoom Focus Zoom Series You may turn the zoom ring to zoom in or out To focus the image rotate the focus ring until the image is clear T...

Страница 15: ...Delta Elec Inc ES520 EX530 ver 02 Company Confidential Optoma___________________ Delta________________ 15 2008 09 17...

Страница 16: ...Delta Elec Inc ES520 EX530 ver 02 Company Confidential Optoma___________________ Delta________________ 16 2008 09 17 2 11 Block Diagram...

Страница 17: ...Delta Elec Inc ES520 EX530 ver 02 Company Confidential Optoma___________________ Delta________________ 17 2008 09 17 2 12 Wire diagram...

Страница 18: ...g Power On No No Yes Yes Connect the power cord POWER Light READY Light Standy by ready POWER 7 Blinks Over Temp LED ON Cable of Power Supply Unit and thermostat Ass y Check the connection of Power Su...

Страница 19: ...sound exists Flexible cable of Color Wheel Ass y is disconnected CN373 or broken Color Wheel Ass y malfunction does not rotate Main Board Ass y malfunction Color Wheel Ass y does not rotate Power Supp...

Страница 20: ...D Set malfunction No change occurs even after lamp replacement Menu display Remote controller set malfunction Low battery and outside operation rang Main Board Ass y malfunction Connector CN374 CN8 of...

Страница 21: ...MD projection lens surface Bluish shadows on corners of screen during white screen display Shifted optical axis of Lens Base Unit Check the projection Screen Check using all black white screens with P...

Страница 22: ...not in suspending mode Ensure a connected notebook computer is configured for an external display This is usually done by pressing an Fn key combination on the notebook Image Problems Problem No imag...

Страница 23: ...re and Gamma settings on the Image menu of the OSD Lamp Problems Problem There is no light from the projector 1 Check that the power cable is securely connected 2 Ensure the power source is good by te...

Страница 24: ...ff any fluorescent lights in the room 4 Check the battery polarity 5 Replace the batteries 6 Turn off other Infrared enabled devices in the vicinity 7 Have the remote control serviced Audio Problems P...

Страница 25: ...________ 25 2008 09 17 4 DISASSEMBLY AND ASSEMBLY a ES520 DP 2512 Removing the Lamp Cover and Lamp Module Look the full set projector Look at the IO side Look at the case of top side Look at the keypa...

Страница 26: ...ptoma___________________ Delta________________ 26 2008 09 17 Removing the Lamp Cover and Lamp Module Remove the lamp cover Loose two screws and take out S01 Remove the lamp modules Look the bottom cas...

Страница 27: ...al Optoma___________________ Delta________________ 27 2008 09 17 Removing the Lamp Module and Top Cover Look the Lamp 3 Look the Lamp 4 Remove the five screws Look these five screws S02 D I S A S S E...

Страница 28: ...elta________________ 28 2008 09 17 Removing the Top Cover and Keypad Board Look these four screws S03 Look at the top case Remove the FFC cable and take off the top case Keypad board FCC cable Screw r...

Страница 29: ..._____ Delta________________ 29 2008 09 17 Removing the Main Board Plant Main Board Review the 7 S05 3 S06 piece screws two kinds S05 S06 Remove the Main Board Plant Remove the Main Board Remove the fo...

Страница 30: ...tors and check these right positions connection when you recover main board again Careful area of these connectors and check these right positions connection when you recover main board again D I S A...

Страница 31: ...EX530 ver 02 Company Confidential Optoma___________________ Delta________________ 31 2008 09 17 Main Board Review Main Board Review Bottom side D I S A S S E M B L Y Connector CN900 to Key Pad board C...

Страница 32: ..._____________ 32 2008 09 17 Removing the Optical Engine Careful assembly when you assemble it Careful assembly when you assemble it Remove the three screws Remove the screw and take off the optical en...

Страница 33: ...33 2008 09 17 Removing the Optical engine and Power Supply Review the optical engine other side Review the bottom case w o optical engine Remove the zoom ring screw S10 Review the zoom ring and the s...

Страница 34: ..._________ Delta________________ 34 2008 09 17 Removing the Power Supply Remove the wire connector Remove the wire connector and screw Remove the wire connector and screw Review these two screws S11 D...

Страница 35: ...___________ Delta________________ 35 2008 09 17 Removing the Ballast Board Review the bottom case w o Power board Remove the HV wire Remove the screw 1 of 2 Remove the screw 2 of 2 D I S A S S E M B L...

Страница 36: ..._______ Delta________________ 36 2008 09 17 Removing the Ballast Fan IR sensor board Review the top side of Ballast Remove the four screws Review the four screws S14 Review the bottom side w o Ballast...

Страница 37: ...___________________ Delta________________ 37 2008 09 17 Removing the Lamp module chassis fan and accessory Review the lens fan Review the screw S16 Remove the IR receiver board Remove the thermal brea...

Страница 38: ...______________ 38 2008 09 17 Removing the Lamp module chassis Remove the screw 1 of 2 S19 Remove the other screw 2 of 2 S19 Review the three screws two kinds Remove the Lamp module chassis D I S A S S...

Страница 39: ...8 09 17 Removing the Accessory and Fans position review Remove the HV wire two screws S21 Remove grounding wire one screw S22 Review the Adj foot two screws S23 Review the Spaker one screw S24 D I S A...

Страница 40: ...Inc ES520 EX530 ver 02 Company Confidential Optoma___________________ Delta________________ 40 2008 09 17 Removing the Fans Remove the Fan 1 Remove the Fan 2 Review the Bottom case assembly D I S A S...

Страница 41: ...Delta________________ 41 2008 09 17 b EX530 DP 3511 Removing the Lamp Cover and Lamp Module Look the full set projector Look at the IO side Look at the case of top side Look at the keypad of top side...

Страница 42: ...ptoma___________________ Delta________________ 42 2008 09 17 Removing the Lamp Cover and Lamp Module Remove the lamp cover Loose two screws and take out S01 Remove the lamp modules Look the bottom cas...

Страница 43: ...al Optoma___________________ Delta________________ 43 2008 09 17 Removing the Lamp Module and Top Cover Look the Lamp 3 Look the Lamp 4 Remove the five screws Look these five screws S02 D I S A S S E...

Страница 44: ..._____ Delta________________ 44 2008 09 17 Removing the Top Cover and Keypad Board Look these four screws S03 Look at the top case Remove the FFC cable and take off the top case Remove the four screws...

Страница 45: ..._____ Delta________________ 45 2008 09 17 Removing the Main Board Plant Main Board Review the 7 S05 3 S06 piece screws two kinds S05 S06 Remove the Main Board Plant Remove the Main Board Remove the fo...

Страница 46: ...tors and check these right positions connection when you recover main board again Careful area of these connectors and check these right positions connection when you recover main board again D I S A...

Страница 47: ...EX530 ver 02 Company Confidential Optoma___________________ Delta________________ 47 2008 09 17 Main Board Review Main Board Review Bottom side D I S A S S E M B L Y Connector CN900 to Key Pad board C...

Страница 48: ..._____________ 48 2008 09 17 Removing the Optical Engine Careful assembly when you assemble it Careful assembly when you assemble it Remove the three screws Remove the screw and take off the optical en...

Страница 49: ...49 2008 09 17 Removing the Optical engine and Power Supply Review the optical engine other side Review the bottom case w o optical engine Remove the zoom ring screw S10 Review the zoom ring and the s...

Страница 50: ..._________ Delta________________ 50 2008 09 17 Removing the Power Supply Remove the wire connector Remove the wire connector and screw Remove the wire connector and screw Review these two screws S11 D...

Страница 51: ...___________ Delta________________ 51 2008 09 17 Removing the Ballast Board Review the bottom case w o Power board Remove the HV wire Remove the screw 1 of 2 Remove the screw 2 of 2 D I S A S S E M B L...

Страница 52: ..._______ Delta________________ 52 2008 09 17 Removing the Ballast Fan IR sensor board Review the top side of Ballast Remove the four screws Review the four screws S14 Review the bottom side w o Ballast...

Страница 53: ...___________________ Delta________________ 53 2008 09 17 Removing the Lamp module chassis fan and accessory Review the lens fan Review the screw S16 Remove the IR receiver board Remove the thermal brea...

Страница 54: ...______________ 54 2008 09 17 Removing the Lamp module chassis Remove the screw 1 of 2 S19 Remove the other screw 2 of 2 S19 Review the three screws two kinds Remove the Lamp module chassis D I S A S S...

Страница 55: ...8 09 17 Removing the Accessory and Fans position review Remove the HV wire two screws S21 Remove grounding wire one screw S22 Review the Adj foot two screws S23 Review the Spaker one screw S24 D I S A...

Страница 56: ...Inc ES520 EX530 ver 02 Company Confidential Optoma___________________ Delta________________ 56 2008 09 17 Removing the Fans Remove the Fan 1 Remove the Fan 2 Review the Bottom case assembly D I S A S...

Страница 57: ...M2 0 4 5 3105270500 1 5 2 0 7 M 4 40 7 L12 3461431703 4 5 8 3 1 27 10 3109015300 4 5 9 M3 0 5 6 3105039100 2 3 10 3 1 06 8 3106160400 4 5 11 3 1 06 8 3106160400 4 5 12 M3 0 5 6 3100320600 4 5 13 3 1 0...

Страница 58: ...tem Requirement IBM compatible PC Windows XP SP2 operating system Install Flash Tool to PC Run the Digital Zoom Projector Flash Tool Vx y msi that will automatically launch the USB drivers update The...

Страница 59: ...e driver file somewhere else or Click on the Back button to return to the previous page or Click on the Cancel button to cancel the installation Ready to Install Click on the install button to start t...

Страница 60: ...ick on the Finish button with the Launch checkbox checked so that the Install Wizard will start the USB driver INF update Note The USB driver INF update may take a few minutes depending your computer...

Страница 61: ...and projector if it is connected The WinDrive USB drivers will be installed and registered to the system When finished a test application will execute automatically with Windows hardware wizard for a...

Страница 62: ...eypads The power and lamp LED shall blink and the Projector Control mode will be enabled The New Hardware Wizard launches for the first time Windows detects a new USB device attached Select No not thi...

Страница 63: ...in the status window Click on the Check button to place the projector in the Flash Tool mode The purpose of this function is to verify whether or not the project is successfully in the Flash Tool mode...

Страница 64: ...o not this time Click on the Next button to continue Select Install the software automatically Click on the Next button to continue In case the wizard cannot find the driver the ProjectorControl inf p...

Страница 65: ...t this time Click on the Next button to continue Select Install the software automatically Click on the Next button to continue In case the wizard cannot find the driver the ProjectorControl inf pleas...

Страница 66: ...nfidential Optoma___________________ Delta________________ 66 2008 09 17 Windows completes the new hardware wizard Press the Finish button to exit Congratulations Power off the projector now Your driv...

Страница 67: ...eries VID_1501 Pid_3618xxx The DP3602 series VID_1501 Pid_3602xxx The DP3616 series VID_1501 Pid_3616xxx The DP3622 series VID_1501 Pid_3622xxx The PR301x series VID_1501 Pid_2617xxx The PR302x series...

Страница 68: ...Delta Elec Inc ES520 EX530 ver 02 Company Confidential Optoma___________________ Delta________________ 68 2008 09 17...

Страница 69: ...will be installed automatically via Windows USB hot plug mechanism The Projector Control will be dynamically installed after entering the maintenance mode Press down up right up key in sequence The P...

Страница 70: ...cument System Requirement of Flash Tool IBM compatible PC Windows XP SP2 operating system English Projector with Flash Tool USB driver installed Installation of Flash Tool Execute the file of Digital...

Страница 71: ...ction is to illustrate the procedure to upgrade the application software of a DLP projector Step 1 Launch the FlashTool exe from installed shortcut at Program Digital Zoom Projector Launch FlasTool ex...

Страница 72: ...or using the IR remote controller for those with limited keypads The power and lamp LED shall blink and the Flash Tool mode will be enabled Step 5 Press the Choose button to locate the new firmware wh...

Страница 73: ...rading The Start button will not enable if the binary image is not a valid projector firmware Step 6 Press the Start button to update the flash with the chosen firmware A warning message box will appe...

Страница 74: ...l be erased first Therefore Flash Tool will automatically erase the old firmware before upgrading Note After old firmware is erased the new firmware upgrading process will start Caution DO NOT install...

Страница 75: ...2008 09 17 Note After the new firmware is upgraded the Flash Tool will perform the final validation The dialog shows the checksum with a verification message Step 8 When the validation is completed tu...

Страница 76: ...nected devices 3 Ensure the Power LED is steady flashing and then press the Power button to turn On the projector The projector splash screen displays and connected devices are detected If the connect...

Страница 77: ...Power button again to turn off the projector Caution Do not unplug the power cord until the Lamp LED on Cooling mode stops flashing indicating the projector has cooled down 5 5 Setting an Access Pass...

Страница 78: ...Delta Elec Inc ES520 EX530 ver 02 Company Confidential Optoma___________________ Delta________________ 78 2008 09 17 1 Press the Menu button to open the OSD menu 2 Press to move to the SETUP menu...

Страница 79: ...c Inc ES520 EX530 ver 02 Company Confidential Optoma___________________ Delta________________ 79 2008 09 17 3 Press to select Security 4 Press to select Security Setting and then press to select Enabl...

Страница 80: ...led you are prompted to enter a password soon after the projector is powered on Note If the incorrect password is entered three times the projector auto shutdowns down after 10 seconds The default pas...

Страница 81: ...utton to open the OSD menu Press to move to the SETUP menu Press to move up and down and select Advanced Press to change values for settings and then press Enter to confirm the new setting ITEM DESCRI...

Страница 82: ...e up and down and select Security Press to move up and down and select Security Timer Press Enter to open the Security Timer submenu Press to change values for settings and then press Enter to confirm...

Страница 83: ...ces Off High Altitude Press to change fan speed high speed in high temperature high humidity or high altitude area Off Information Hide Press to enable or disable the source searching source resolutio...

Страница 84: ...the new setting ITEM DESCRIPTION DEFAULT Direct Power On If the user selects On the projector will automatically power on when AC power is supplied Off Auto Power Off min Set the projector to automati...

Страница 85: ...17 6 Calibration Step of into Service Mode Step 1 To turn on the projector press the Power button on the keypad or IR controller Until the Power Off Press Power again message appears Step 2 Then press...

Страница 86: ...attern with White 240 240 240 and Black 16 16 16 for calibrate VGA Source After input ready press Enter key to calibration Input Pattern Step 2 After complete the OSD will show the picture as follow i...

Страница 87: ...de select ADC Calibration YUV In this menu input pattern with 75 SMPTE pattern for calibrate YUV Source and notice that the input source must be 480i format After input ready press Enter key to procee...

Страница 88: ...still distinct D Switch to the Pattern 48 32 Gray Scale and then increase the Contrast Default Diff until all white scales are still distinct E Select Color Wheel Index Delay The adjustment range is...

Страница 89: ...is for 4x3 input sources not enhanced for Wide screen TV 2 16 9 I This format is for 16x9 input sources like HDTV and DVD en hanced for Wide screen TV 3 16 9 II The non standard wide screen display fo...

Страница 90: ...default startup screen User customized screen capture using the Logo Capture function Logo Capture Capture a displayed screen to use as the startup screen 1 Display the desired screen on the projector...

Страница 91: ...and lift side color border disappeared Enable just disappearing of left side color border on the full white pattern 2 Adjust the hexagonal screw in order to up and down side color border disappeared...

Страница 92: ...tions 2 Avoid touching the glass surface of the new lamp Doing so may shorten its operation life Warning Be sure to turn off and unplug the projector at least 30 minutes before replacing the lamp Fail...

Страница 93: ...To prevent damage to your projector please use the recommended mounting package for installation If you intend to use a third party ceiling mount ensure that the screws meet the following specificati...

Страница 94: ...___________ Delta________________ 94 2008 09 17 8 3 Lamp Setting Lamp Reset After replacing the lamp reset the lamp counter to accurately reflect the new lamp s life span 1 Select Lamp Reset A confirm...

Страница 95: ...2 Lightly wipe the lens in a circular motion Caution 1 Do not use abrasive cleaners or solvents 2 To prevent discoloration or fading avoid getting cleaner on the projector case 9 2 Cleaning the Case...

Страница 96: ...ld cause peeling of the color filter 3 Cleaning the DMD The DMD surface is glass and can be cleaned However avoid scratches as these can have a direct influence on the image In case of dust on the DMD...

Страница 97: ...WER LED TEMP LED LAMP LED Lamp Ready Flash OFF OFF Start ON OFF OFF Cooling Flash OFF OFF Over Temperature OFF ON OFF Thermal Break Sensor error 4 blinks OFF 4 blinks Lamp error OFF OFF ON Lamp Fan er...

Страница 98: ...Delta Elec Inc ES520 EX530 ver 02 Company Confidential Optoma___________________ Delta________________ 98 2008 09 17 10 3 Factory Preset Display Modes...

Страница 99: ...Delta Elec Inc ES520 EX530 ver 02 Company Confidential Optoma___________________ Delta________________ 99 2008 09 17...

Страница 100: ...92076400 11 Fan DC FAN ASSY NFB0712M SM02 L45 10 70 B 1 3620712511 12 Fan DC FAN ASSY BUB0612HB SM03 L165 140 60 S 1 3622607311 13 Fan DC FAN ASSY AUB0712MB R00 L50 20 70 S 1 3622701811 PWB ASSY MAIN...

Страница 101: ...ER CORD 3P 3G 1 0mm 2 L1800 BLK AUS 1 3090210400 26 Cable CABLE SIGNAL D SUB D SUB L1800 BLK 3081405001 27 CD CD SOFTWARE PACKING ASSY J5P5 6LB OPTOMA 1 3534058001 28 CARD CARD QUICK START J5P5 6LB OP...

Страница 102: ...lta Elec Inc ES520 EX530 ver 02 Company Confidential Optoma___________________ Delta________________ 102 2008 09 17 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31...

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