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OPTIMUM

M A S C H I N E N   -   G E R M A N Y

 ©

 201

1

GB

Page 3

12.4.11

version 1.0

S150 G Vario

Metal belt saw

4.2

Saw belt tension  ........................................................................................................26

4.3

Speed of the saw belt  ................................................................................................26
4.3.1

Speed change adjustment  .............................................................................26

4.4

Belt guide bearings ....................................................................................................27

4.5

Liquid cooling system  ................................................................................................27

5

Handling

5.1

Safety ........................................................................................................................28

5.2

Control and indicating elements  ................................................................................28
5.2.1

Control panel ..................................................................................................29

5.3

Working with the metal belt saw  ................................................................................29
5.3.1

Inserting the work piece  .................................................................................29

5.4

Switching on metal belt saw  ......................................................................................29

5.5

Switching off the metal belt saw ................................................................................30

5.6

Adjusting the angular cut  ...........................................................................................30

5.7

Adjusting the saw belt guide ......................................................................................30

5.8

Adjusting the speed of the saw belt ...........................................................................31
5.8.1

Speed change adjustment  .............................................................................31

5.9

Liquid cooling system  ................................................................................................31

6

Maintenance

6.1

Safety ........................................................................................................................33
6.1.1

Preparation ....................................................................................................33

6.1.2

Restarting .......................................................................................................34

6.2

Revision and maintenance  ........................................................................................34

6.3

Repair ........................................................................................................................37

7

Ersatzteile - Spare parts - S150G Vario

7.1

Ersatzteilzeichnung - Drawing spare parts  ................................................................38
7.1.1

Ersatzteilliste - Spare parts list - S150G Vario  ...............................................39

7.2

Schaltplan - Wiring diagram  ......................................................................................41
7.2.1

Ersatzteilliste elektrische Bauteile - Spare parts list electrical part  ................42

8

Anomalies

8.1

Anomalies in the metal belt saw  ................................................................................43

9

Appendix

9.1

Copyright ...................................................................................................................44

9.2

Terminology/Glossary ...............................................................................................44

9.3

Liability claims for defects / warranty .........................................................................45

9.4

Note regarding disposal / options to reuse:  ...............................................................45
9.4.1

Decommissioning ...........................................................................................46

9.4.2

Disposal of the packaging of new devices .....................................................46

9.4.3

Disposing of the old device  ............................................................................46

9.4.4

Disposal of electrical and electronic components ..........................................46

9.4.5 Disposal of lubricants and coolants ................................................... 47

9.5

Disposal .....................................................................................................................47

9.6

RoHS , 2002/95/CE  ...................................................................................................47

9.7

Product follow-up .......................................................................................................48

9.8

EC - declaration of conformity  ...................................................................................49

10

Index

Содержание S150 G Vario

Страница 1: ...OPTIMUM M A S C H I N E N G E R M A N Y 2011 GB Page 1 12 4 11 version 1 0 S150 G Vario Metal belt saw Operating manual Metal belt saw S150 G Vario Keep for future reference Version 1 0...

Страница 2: ...during operation 14 1 11 Safety during maintenance 14 1 11 1 Disconnecting the metal belt saw and making it safe 14 1 11 2 Using lifting equipment 14 1 11 3Mechanical maintenance work 15 1 12 Acciden...

Страница 3: ...Safety 33 6 1 1 Preparation 33 6 1 2 Restarting 34 6 2 Revision and maintenance 34 6 3 Repair 37 7 Ersatzteile Spare parts S150G Vario 7 1 Ersatzteilzeichnung Drawing spare parts 38 7 1 1 Ersatzteilli...

Страница 4: ...he warning reference on the metal belt saw During installation operation maintenance and repair of the metal belt saw the European stand ards are to be observed With regard to relevant national legisl...

Страница 5: ...that will cause serious injury or death to persons WARNING Risk A danger that might cause serious injury or death to a person CAUTION Danger or unsafe procedure that might cause injury to persons or...

Страница 6: ...ce Improper use If the metal belt saw is used in any way other than as described above if it is modified without the authorisation of Optimum Maschinen Germany GmbH or if it is operated with different...

Страница 7: ...es to minimise the health risk to per sonnel resulting from these hazards If the metal belt saw is used by personnel who are not duly qualified there may be a risk result ing from incorrect operation...

Страница 8: ...operating company expressively commissioned the operator Electrical specialist Due to his professional training knowledge and experience as well as his knowledge of respec tive standards and regulati...

Страница 9: ...onal qualification requi rements For work on the following machine components there are additional requirements Electrical machine Only an electrician or person working under the instructions and supe...

Страница 10: ...s been activated or has failed the metal belt saw must only be used when the cause of the failure has been removed it has been verified that there is no resulting danger for personnel or objects WARNI...

Страница 11: ...elt guide rolls and the revolting saw blade INFORMATION The metal belt saw only switches on when the protective cover is being closed Fig 1 3 Saw blade housing with protective cover WARNiNG Danger of...

Страница 12: ...Safety check Check the metal belt saw at least once per shift Inform the person responsible immediately of any damage defect or change in operating function Check all safety devices at the beginning o...

Страница 13: ...t once a week Individual protection gear for special work Protect your face and eyes During all work and specifically work during which your face and eyes are exposed to hazard a safety helmet with a...

Страница 14: ...g parts have come to a halt Use prescribed protection gear Make sure to wear a well fitting work suit and where neces sary a hairnet Inform the inspector of any danger or failure 1 11 Safety during ma...

Страница 15: ...GmbH immediately in the event of accidents possible sources of danger and any actions which almost led to an accident near misses There are many possible causes The sooner they are notified the faster...

Страница 16: ...connection S150 G Vario Total connection rate 230 V 50 Hz 1 1 kW Protection mode IP 54 Cutting field S150 G Vario 90 round max mm 150 90 rectangular max mm 150 x 180 45 round max mm 115 45 rectangula...

Страница 17: ...0 Weight of metal belt saw kg 100 Dimensions of the saw belt mm 1735 x 12 7 x 0 9 Speed of saw blade S150 G Vario m min 0 65 External conditions S150 G Vario Temperature 5 35 C Humidity 25 80 Operatin...

Страница 18: ...level Unless the degree of noise emission and the degree of noise disturbance are depending on one another it is not possible to use it in order to reliably determine if it is necessary to take furthe...

Страница 19: ...le Fitting tools Instruction manual 3 2 Available optional machine accessories 3 3 Transport WARNING Machine parts falling off forklift trucks or other transport vehicles could cause very serious or e...

Страница 20: ...ded loads 3 4 Storage ATTENTION Improper storage may cause important parts to be damaged or destroyed Store packed or unpacked parts only under the following ambient conditions Please follow the instr...

Страница 21: ...has to be prepared in a way that possibly used coolant cannot penetrate into the ground Protruding parts such as stops handles etc need to be secured by measures provided by the customer if necessary...

Страница 22: ...mbly diagram Place the machine stand on a suitable base Compensate for any unevenness in the base Secure the machine stand on the ground Place the metal belt saw on the machine stand Screw the metal b...

Страница 23: ...you begin with the commissioning on the machines check that all screws fasten ers and fuses are tight If necessary they must be tightened WARNING Personnel and equipment may be endangered if the meta...

Страница 24: ...lley 3 7 2 Saw belt guide bearings Check that the saw belt fits snugly inside the guide bearings Illustr 3 5 Guide bearings 3 7 3 Tension of the saw belt Check the tension of the saw belt The tension...

Страница 25: ...G Vario metal belt saw you can make angular cuts in a range of 0 60 The tension of the saw blade is regulated using a hand wheel 4 1 Feed The advance of the saw arch is done man ually with hand grip I...

Страница 26: ...belt tension The saw belt tension is set using the handwheel Loosen the four safety screws in order to tense the saw belt Illustr 4 4 Saw belt tension 4 3 Speed of the saw belt 4 3 1 Speed change adju...

Страница 27: ...s high tem peratures in the edge of the tool due to the friction generated The tool must therefore be cooled during operation Using a suitable lubricant or cooling agent leads to better results and lo...

Страница 28: ...prescribed Follow the instruction manual All safety devices are installed and activated All anomalies should be eliminated immediately Stop the machine immediately in the event of any abnormality in o...

Страница 29: ...mping lever downward CAUTION Make sure that the workpiece is really firmly clamped Illustr 5 3 Handle and clamping lever 5 4 Switching on metal belt saw Connect the electrical supply cable Actuate the...

Страница 30: ...ring force in the top position Actuate the push button OFF Disconnect the electrical supply cable from the power supply during longer standstill of the machine 5 6 Adjusting the angular cut To adjust...

Страница 31: ...ario possible Saw belt speeds Guidelines values for cutting speeds m min 5 9 Liquid cooling system ATTENTION Failure of the pump in the event of a dry run The pump is lubricated by the cool ing agent...

Страница 32: ...d non pollutant sawing emulsion as a cooling agent This can be acquired from authorised distributors Make sure to clean up the cooling agent after use Respect the environment when disposing of any lub...

Страница 33: ...requirements on the environment Collecting spillages Do not re introduce liquids spilt outside the system during repair or as a result of leakage from the reserve tank collect them in a collecting ve...

Страница 34: ...son all the intervals are only valid for the authorised conditions Intervals When Where What How as required and after change of saw belt Saw arch Adjusting the ten sion in the saw belt Loosen the cou...

Страница 35: ...ricate the spindle of the work holder vice every year Drive system Oil change Unscrew the oil bleed screw at the bottom of the heli cal gear To collect the oil use a suitable vessel of sufficient capa...

Страница 36: ...ective cover from the saw arch Loosen the tension of the saw belt by turning the hand wheel anti clockwise Adjusting the tension in the saw belt on page 34 Carefully remove the old saw belt Fit the ne...

Страница 37: ...GmbH does not take responsibility nor does it guarantee against damage and operating anomalies resulting from failure to observe this instruction manual For repairs only use faultless and suitable too...

Страница 38: ...OPTIMUM M A S C H I N E N G E R M A N Y 38 Y Betriebsanleitungen saws S150G_Vario S150G_Vario_parts S150G_Vario_parts fm 12 4 11 7 Ersatzteile Spare parts S150G Vario 7 1 Ersatzteilzeichnung Drawing s...

Страница 39: ...0330014527 28 Schraube Screw 2 0330014528 29 Schraube Screw 2 0330014529 30 Platte Plate 1 0330014530 31 Kugellager Ball bearing 8 607 0330014531 32 Sechskantmutter Hexagon nut 4 0330014532 33 Getrieb...

Страница 40: ...1 6006 0330014581 82 Dichtung Oil seal 1 30x55x8 0330014582 83 K hlmittelschlauch Coolant hose 1 0330014583 84 Sechskantmutter Hexagon nut 1 M10 0330014584 85 Stange Rod 1 0330014585 86 Schraube Scre...

Страница 41: ...C H I N E N G E R M A N Y Ersatzteile Spare parts S150G Vario 12 4 11 Y Betriebsanleitungen saws S150G_Vario S150G_Vario_parts S150G_Vario_parts fm 41 7 2 Schaltplan Wiring diagram Abb 7 2 Schaltplan...

Страница 42: ...ttelpumpe Coolant pump motor 1 033001451M1 2 1S3 1 Taster Steuerung Ein Button control On 1 033001451S3 1 1S3 2 Taster Steuerung Aus Button control Off 1 033001451S3 2 1S3 3 Not Aus Taster Emergency s...

Страница 43: ...ect tooth spacing causes breakage of teeth the broken tooth in the work piece blunts the other teeth Missing cooling Cutting speed too high Feed too high Higher quality saw belt choose bimetallic belt...

Страница 44: ...ough which the saw belt passes in the saw arch Saw arch Casing with protective cover for the saw belt Depth stop Position for multiple cuts Sawing stop Hydraulic cylinder Hydraulic lowering cylinder H...

Страница 45: ...ations or if the operating manual is disregarded Inattentive or incorrect handling and use of improper equipment Non authorized modifications and repairs Insufficient installation and safeguarding of...

Страница 46: ...euse 9 4 3 Disposing of the old device INFORMATION Please make sure in your own interest and in the interest of the environment that all component parts of the machine will be disposed of in the provi...

Страница 47: ...c and electronic machines Applicable in the countries of the European Union and other European countries with a sepa rate collecting system for those devices The sign on the product or on its packing...

Страница 48: ...for our products which extends even after shipment We would be grateful if you could send us the following information Modified settings Experiences with the metal belt saw which could be important t...

Страница 49: ...Directives Electrical equipment 2006 95 EC and electromagnetic compatibility 2004 108 EC The following harmonized standards were applied DIN EN 12100 1 2003 A1 2009 Safety of machinery Basic concepts...

Страница 50: ...15 External conditions 17 H Hazards Classification 5 M Machine accessories optional 19 O Obligations Operator 9 User 9 Operating material 17 P Parts list 19 Power connection 16 Proper use 6 Protection...

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