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Optimal 1400, Руководство пользователя

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5. 

Care and Maintenance

 

 

 

IMPORTANT: 

 

Tree spade must be lowered to the ground and switched off when 

 

 

 

 

doing cleaning, maintenance or repair work ! 

 
 

 

 

 

Use original spare parts only ! 

 
 

 

 

 

The tree Spade must be inspected by an expert on 

 

 

 

 

operational safety once per year ! 

 
 

 

 

 

Do not alter the design of the tree spade without having 

 

 

 

 

consulted the manufacturer ! 

 

 

 

 

 

Check screws regularly on tight fit. Tighten firmly, if necessary !

 

 
5.1   

Blade Guides 

 

Thanks to the plastic lining the spade guides do not require special care. 
Once the plastic lining has been worn, to the point were the heads of the countersunk  
screws are even with the surface of the plastic linings, they must be replaced to prevent 
the screws from damaging the blades. 

 

IMPORTANT:

 

Keep the guides cleaned.  

   

 

 

 

 

5.2     Lubrication   

 

Once per week lubricate all greasing points with lithium-based grease, 
as per lubrication chart,  Page 19 

 

 

5.3 

Hydraulic Oil Supply

 

 

Check l

evel of hydraulic oil regularly. For checking, retract all blades “up”  

and lower the tree spade to the ground. If in that position the oil level is 
below the mark of the sight glass, oil must be refilled. 

 

 

 

5.4 

Hydraulic Hoses

 

 
 

All hydraulic hoses must be inspected at least once per year. Damaged hoses 

 

must be replaced. At least after 6 years all hoses must be replaced. 

 
 

5.5 

Cylinders 

 
In case the tree spade is not getting used for two weeks, all piston rods of the hydraulic 
cylinders must be cleaned and covered with a preserving oil film. 

Содержание 1400

Страница 1: ...Nursery Equipment Eysoelden M 41 5191 Dawes Rd 91177 Thalmaessing Grand Bay AL 36541 Germany U S A Phone 49 9173 79 18 0 Phone 251 490 9871 Fax 49 9173 79 18 49 Email Fieldgrown gmail com eMail info opitz optimal com Email Sales optimaltreespades com web www opitz optimal com Web www OptimalTreeSpades com ...

Страница 2: ...ent Points 15 6 2 Wiring diagram for Control Box 16 6 3 Wiring diagram for Control System 17 6 4 Hydraulic systems 18 6 5 Lubrication chart 19 7 Trouble Shooting 20 21 8 Warranty 22 9 Spare Parts List with Drawings 23 45 table 1 basic machine table 2 spades table 3 telescopic spade cylinder table 4 gate cylinder table 5 gate lock cylinder table 6 hydraulic system table 7 electric controls ...

Страница 3: ...nals When driving the tree spade should be in the lowest possible position When moving and working on public roads the traffic rules and regulations must be adhered to Never leave power unit with engine running or with lift arms up To park engage parking brake and put tree spade flat on the ground When doing cleaning maintenance or repair work lower the tree spade to the ground and stop the engine...

Страница 4: ...00009 Part N 7118000010 Part N 7118000015 Part N 7118000016 5 Gate Cylinder Part N 7118000086 5 Gate Cylinder Part N 7118000007 Part N 7118000007 2 Tower 3 Tower Part N 7118000001 Part N 7118000001 Part N 7118000012 Part N 7118000014 6 Lock Cylinder Part N 7118000020 Part N 7118000017 Part N 7118000019 Part N 7118000018 Part N 7118000013 ...

Страница 5: ...g 3509 lbs rated type of attachment attachment by means of back plate to loader or excavator minimum lift capacity 3500 kg 7700 lbs the power unit must be equipped with an auxiliary double acting hydraulic circuit for implements working pressure 160 200 bar 2300 2900 lbs in oil flow 50 80 l min 13 21 GPM controls electro hydraulic valves double acting for four functions relief valve integrated in ...

Страница 6: ...he tree spade is bolted tightly to the back plate 2 2 Installation of Electro Hydraulic Control wiring diagram page 16 17 2 2 1 Install control box at suitable place in the cabin e g at dashboard 2 2 2 Install 13 pole socket next to the push on connector for the implement hydraulics A mounting bracket has been provided 2 2 3 Run 12 pole cable from control box to 13 pole socket 2 2 4 The control bo...

Страница 7: ...e power unit see section 2 2 2 Make sure that hydraulic working pressure and oil flow of power unit meets the requirements as laid down in the operating specifications on page 3 IMPORTANT The hydraulic disconnect of the tree spade and the power unit must match and must be connected properly Faulty connections are extremely dangerous After the first working day the screws of the tension blocks must...

Страница 8: ... When sight is limited an assistant should direct the operator by hand signals Before starting to work with the tree spade make sure the hydraulic fittings and the bolts are properly tightened and are free from any defects 4 1 Control Box The work movements are controlled as follows Pre Selector Manual Controls hydraulic 0 control box switched off LED light indicates when gate is not locked functi...

Страница 9: ...level position by means of the lift arms of the power unit Again check if the tree is positioned in the centre of the frame and correct if necessary 4 2 7 In case the power unit had been furnished with rear stabilizers of its own extend rear stabilizers with the respective control valve of the power unit But in case stabilizers have been installed with the tree spade and they are controlled by Opt...

Страница 10: ...the lowest possible position When digging it might happen that a stone gets caught between two blades and the blades get bent This causes tremendous tension in the steel blade Do not try to release the stone by means of a crow bar or other tools Place the digging head again into the planting hole and retract the blades Thereby the stone will come loose and the blades which got a high degree of ben...

Страница 11: ...ace of the plastic linings they must be replaced to prevent the screws from damaging the blades IMPORTANT Keep the guides cleaned 5 2 Lubrication Once per week lubricate all greasing points with lithium based grease as per lubrication chart Page 19 5 3 Hydraulic Oil Supply Check level of hydraulic oil regularly For checking retract all blades up and lower the tree spade to the ground If in that po...

Страница 12: ...ward until it is in the required position Tighten locking screw C fast and reassemble guard In case the blades cannot be adjusted to the required position check blade guides and plastic linings Replace them if necessary In case guides and linings are in good condition the tip of the blades might be bent and must be reshaped Important The blades must be bent in cold condition by means of a hydrauli...

Страница 13: ... 13 5 7 Replacing Plastic Bushings at Blade Cylinder Illustration 4 Illustration 5 Loosen adjustment pin D replace plastic bushings E Then tighten adjustment pin D with a torque of 420 Nm D D E ...

Страница 14: ...rall view of gate cylinder in position Illustration 7 Loosen hex screw G M10x20 and remove pin F If necessary remove hydraulic hoses too Illustration 8 Remove plastic bushings H and J with suitable object and insert new bushings Then reassemble gate cylinder pin hex screw and if applicable hydraulic hoses F G G H J ...

Страница 15: ... 15 6 1 Attachment points ...

Страница 16: ... 16 6 2 Wiring Diagram for Control Box ...

Страница 17: ... 17 6 3 Wiring Diagram for Control System ...

Страница 18: ... 18 6 4 Hydraulic system ...

Страница 19: ... 19 6 5 lubriction chart lubricate once per week ...

Страница 20: ... valve is damaged and must be replaced 3 After the blades have been retracted and the valve has been relieved they immediately move down again If the spades move down a short way only the oil supply of the pump might be too high Oil flow of power unit must be regulated by service of manufacturer If the spades move down all the way the seals in the spade cylinder might be defect und must be replace...

Страница 21: ...e properly although the spade cylinders are fully extended Guides are worn and must be replaced Blades are bent and have to be adjusted 7 One function any does not work The electricity supply is interrupted Check power circuit The magnet of the respective control valve is defect Valve must be replaced The plunger of the control valve is seized probably due to a dirt particle in the hydraulic oil D...

Страница 22: ... moisture other unfavorable atmospheric conditions or other causes beyond Opitz s reasonable control or from failure to operate or maintain the product in accordance with the Opitz Operation Manual a copy of which is provided to you with the product or from normal wear and tear under normal usage OPITZ EXCLUDES AND WILL NOT PAY ANY INCIDENTAL AND CONSEQUENTIAL DAMAGES ARISING OUT OF THE PURCHASE O...

Страница 23: ...rks Nursery Equipment Eysoelden M 41 5191 Dawes Rd 91177 Thalmaessing Grand Bay AL 36541 Germany U S A Phone 49 9173 79 18 0 Phone 251 490 9871 Fax 49 9173 79 18 49 Email Fieldgrown gmail com eMail info opitz optimal com Email Sales optimaltreespades com web www opitz optimal com Web www OptimalTreeSpades com ...

Страница 24: ......

Страница 25: ...203 7 4 pivot pin ø 45 3071410040 8 16 washer 24 3111410130 9 8 hex head screw M 24 x 40 50124040933 10 4 adjustment block 3141410010 11 4 adjustment pin 3071410010 12 4 insert nut 3131410010 13 8 bearing pedestal 3181410230 14 16 socket head screw M 16 x 65 50116065912 15 4 bolt M 24 x 280 50124280931 16 4 hex nut M24 DIN 985 502240985 17 8 spacer tube 3111410080 18 16 washer 20 DIN 125 506920 19...

Страница 26: ...26 8 adjustment pin 3071410050 27 4 union 515070511221 28 4 bush 3111410090 29 4 bolt M 24 x 190 50124190931 30 2 gate cylinder 3010200100 31 2 union 515021000813 32 2 union 515070510813 33 2 bush 544303440 34 4 bush 544303425 35 4 pin 3071410031 36 4 spring washer 10 DIN 127 50610 37 4 bolt M 10 x 20 50110020933 38 2 bolt M 16 x 120 DIN 933 50120120933 39 2 hex nut M20 DIN 934 502200934 40 1 gate...

Страница 27: ...3181410180 47 8 hex head screw M 10 x 30 50110030933 48 2 socket head screw M 12 x 100 50112100912 49 2 union 3991410010 50 1 holder for sensor 5990040760 51 2 socket head screw M 5 x 16 50105016912 52 2 relais box PK 102 5990038103 53 1 sensor 5990040754 54 1 cable fitting M12 x 1 5 5997527702 55 1 cable fitting M16 x 1 5 5997527714 56 1 pipe clamp 510RAPR 108 59 2 control block LH 5471410030 60 ...

Страница 28: ...ntrol valve NG 6 547001 69 12 socket head screw M 5 x 50 DIN 912 50105050912 70 1 fixing plate 3151410020 71 4 hex bolt M 8 x 16 DIN 7991 501080167991 72 4 socket head screw M 8 x 16 50108016912 73 4 pipe clamp 510RAPR 325 74 4 pipe clamp 510RAPR 320 75 16 socket head screw M 6 x 35 50106035912 76 8 bush 544404440 77 1 pipe clamp DS112 12 510112 78 1 cover 5100DP B1 79 1 bolt M 6 x 35 DIN 931 5010...

Страница 29: ...Table 1 OPTIMAL 1400 SPARE PARTS LIST basic machine Item Quantity Description Part Number 83 4 lock nut M 24 502240985 84 1 pipe clamp 510RAPR 112 85 4 socket head screw M 6 x 20 DIN 912 50106020912 ...

Страница 30: ......

Страница 31: ... complete 2 8 plastic guide short 30614024000 3 8 plastic guide long 30614024002 4 136 lock nut M 6 502060985 5 72 countersunk socket screw M 6 x 25 501060257991 6 64 countersunk socket screw M 6 x 20 501060207991 7 4 bolt M 24 x 190 50124190931 8 4 bush 3111410090 9 4 lock nut M 24 502240985 ...

Страница 32: ......

Страница 33: ...om plate 30402401 6 1 locking ring 599029030 7 1 cyinder body 303020041 8 1 piston 312022011 9 1 guide bush 31102303 10 1 cylinder body r 302020051 11 1 cylinder suspension 3091410010 12 2 slotted nut KM 26 31350326 13 1 elbow male 515070511221 14 1 elbow male 515070511621 15 1 scraper 5160345 16 1 rod seal S 8 45 5160245 17 1 scraper 51603095 18 1 rod seal RS L 95103 51602095103 19 2 o ring 51707...

Страница 34: ...cylinder Item Quantity Description Part Number 21 1 o ring 517045030 22 1 piston seal 516048066 23 2 rod seal S16 2016 51602016206 24 1 o ring 27 x 2 5 5170270025 25 1 piston seal 51604110096 26 1 o ring 78 x 2 5 517078025 27 1 seal kit complete 51600026011 ...

Страница 35: ......

Страница 36: ...1 guide bush HZ 60 36 3116036365 5 1 sleeve 3111410100 6 1 union 515021000813 7 1 union 515070510813 8 2 bush 3034 25 544303425 9 1 bush 3034 40 544303440 10 1 nut M 24 x 1 5 50224150936 11 1 piston seal 5160160 12 1 o ring 36 x 2 5 5170360025 13 1 o ring 55 2 x 3 5170552030 14 1 piston rod seal 36 x 44 x 6 5160236446 15 1 scraper 36 x 46 x 5 7 5160336 16 1 seal kit complete 516006036601 ...

Страница 37: ......

Страница 38: ...0300150 3 1 piston HZ 50 30 3125030250 4 1 guide bush HZ 50 30 3115030020 5 6 socket head screw M 8 x 20 50108020912 6 2 union 3991410010 7 1 nut M 20 x 1 5 50220150936 8 1 piston seal 5038 51604050038 9 1 o ring 25 x 2 5 5170250025 10 1 o ring 45 2 x 3 5170452030 11 1 piston rod seal S 8 30 5160230 12 1 scraper P7 30 5160330 13 1 seal kit complete 516005030612 ...

Страница 39: ......

Страница 40: ...x 50 DIN 912 50105050912 7 2 pressure relief valve 547VSPC150 8 1 flow control valve 547OD21356 9 1 fixing plate 3151410020 10 4 hex bolt M 8 x 16 DIN 7991 501080167991 11 2 control block LH 5471410030 12 2 control block RH 5471410020 13 4 control valve NG10 547010 14 16 socket head screw M6 x 40 DIN 912 50106040912 15 4 check valve 547VUCN12A 16 23 plug VSTI 515VSTI1 4 17 8 plug VSTI 515VSTI1 2 1...

Страница 41: ...raulic hose NW16 length 11 4 513162029011 31 1 hydraulic hose NW16 length 13 513162033011 32 2 hydraulic hose NW12 length 16 5 513122042011 33 2 hydraulic hose NW16 length 17 3 513162044011 34 2 hydraulic hose NW12 length 52 513122132013 35 2 hydraulic hose NW16 length 52 513162132013 36 2 hydraulic hose NW12 length 38 5 513122098011 37 2 hydraulic hose NW16 length 39 4 513162100011 38 2 hydraulic...

Страница 42: ...W6 length 36 2 513062092011 42 1 hydraulic hose NW6 length 87 4 513062222013 43 1 hydraulic hose NW6 length 88 513062224013 44 4 pipe clamp 510RAPR 320 45 4 pipe clamp 510RAPR 325 46 16 socket head screw M 6 x 35 50106035912 47 1 pipe clamp DS112 12 510112 48 1 cover 5100DP B1 49 1 bolt M 6 x 35 DIN 931 50106035931 ...

Страница 43: ......

Страница 44: ... M12x1 5 5997527701 8 1 cable 12x1 5 560cm 220 5 5121215 9 1 cable 2x1 5 170cm 67 5122015 10 1 13 pole socket 5998JB005949 11 1 13 pole plug 5998JA005951 12 1 cable 12x1 5 250cm 98 5121215 13 1 straight cable fitting M20x1 5 5997527727 14 1 distributor box 3981410010 15 7 standard plug 54743650 16 1 cable 2x1 5 198cm 78 blade 1 5122015 17 1 cable 2x1 5 55cm 22 blade 3 5122015 18 1 cable 3x1 5 242c...

Страница 45: ... 78 blade 2 5122015 23 1 cable 2x1 5 55cm 22 blade 4 5122015 24 1 straight cable fitting M12 x 1 5 5997527702 25 7 straight cable fitting M16x1 5 5997527714 26 1 sensor 5990040754 27 1 cable fitting M12 x 1 5 5997527702 28 1 cable fitting M16 x 1 5 5997527714 29 1 relais 5994RD3520 30 1 relaisbox PK 102 5990038103 31 1 bracket for 13 pole socket 3159990010 ...

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