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164

Problems Reading Codes

Section 9-1

9-1

Problems Reading Codes

9-1-1

Workpieces

9-1-2

Reading

Teaching

Settings

Scanners

Select the Scanner According to the workpiece, material and marking condi-
tion. page 2

• V530-H301 Scanner with Coaxial Illumination

Ideal for codes marked on glossy or mirrored surfaces.

• Resolution: 50

• Field of vision: 3 x 3 mm

• V530-H302 Scanner with Oblique Illumination

Ideal for codes marked on PWBs.

• Resolution: 100

• Field of vision: 6 x 6 mm

• V530-H303 Scanner with backlight Illumination

Ideal for codes marked on glass or filters.

• Resolution: 100

• Field of vision: 6 x 6 mm

Check item

Countermeasure

Check that the code
being read agrees with
the DIP switch settings.

Set the DIP switch to agree with the code being
read.

Check to be sure the
reading operation is
being performed.

The trigger may not be received if the DIP switch
settings are incorrect when teaching. Set the DIP
switch to agree with the code being read.

Check item

Countermeasure

Check to be sure the settings have
been registered.

Except when teaching, a trigger
will not be accepted unless the
settings are registered.

Check that the following items match
the code being read:

• Symbol color

• Right & Left Reverse
• Code size (for Data Matrix reading

in Normal mode)

• Length of Finder (for Data Matrix

reading in Normal mode)

• Version (for QR Code reading in

Pattern mode)

Match the settings on the left to
the reading code.

Содержание V530-C300E

Страница 1: ...Cat No Z150 E1 01 V530 C300E 2 Dimensional Code Reader V530 H301 V530 H302 or V530 H303 Scanner OPERATION MANUAL...

Страница 2: ...XWKRUL HG LVWULEXWRU Cat No Z150 E1 01 Note Specifications subject to change without notice Printed in Japan 0801 0 2M 0801 A...

Страница 3: ...V530 C300E 2 Dimensional Code Reader V530 H301 V530 H302 or V530 H303 Scanner Operation Manual Produced August 2001...

Страница 4: ...icates a procedure The step numbers in the pro cedure correspond to the numbers in any related il lustrations Screen Messages In this manual screen messages are given in bold italic E g Register Trade...

Страница 5: ...nctions 8 2 2 Connections 10 2 3 Wiring Controller Power and Ground 11 2 4 Mounting the Controller 13 SECTION 3 Connecting Peripheral Devices 15 3 1 RS 232C Specifications 16 3 2 Flow of Communication...

Страница 6: ...Commands 124 6 3 Error Codes 125 SECTION 7 Regular Inspections 149 SECTION 8 Specifications and Dimensions 151 8 1 2 Dimensional Code Reader 152 8 2 Cables 157 8 3 Console 158 8 4 Monitors 159 SECTION...

Страница 7: ...ode Reader from the Console Section 6 describes the formats used to input commands and output reading data Section 7 gives basic maintenance procedures and inspection items for the 2 Dimensional Code...

Страница 8: ......

Страница 9: ...ined in this section is important for the safe and reliable application of the V530 C300E V530 H30 2 Dimensional Code Reader You must read this section and understand the information contained before...

Страница 10: ...static electricity use a wrist strap or another device for preventing electrostatic charges when touch ing terminals or signal line Do not allow foreign materials including metal objects or liquids to...

Страница 11: ...use of the V530 C300E Components Be sure to use the Scanner Scanner Cable and Console designed for the V530 C300E V530 H30 Scanner V530 W001 Scanner Cable F150 KP Console Installation Site Do not ins...

Страница 12: ...wn in the following diagram Ambient Temperature Maintain a minimum clearance of 50mm above and below V530 C300E components to improve air circulation Do not install V530 C300E components immediately a...

Страница 13: ...components within 200 mm of power cables Cables Always turn OFF the power before connecting or disconnecting cables Do not remove the core connected to the Scanner Cable V530 W001 Do not lay cables wi...

Страница 14: ...e distance of the center of the code from the edge of the glass is 7 mm 10 mm or 13mm To change the distance loosen the two screws on the reading section adjust the stopped to the desired position and...

Страница 15: ...imen sional codes Four cells are required for Data Matrix and QR Code Set the code size so that only one code is picked up Reading cannot be performed correctly if more than one code is on the screen...

Страница 16: ......

Страница 17: ...1 SECTION 1 Features This section gives an overview of the features and operation of the 2 Dimensional Code Reader 1 1 Features 2 1 2 Overview of Operation 4 1 3 Trigger Inputs and Outputs 6...

Страница 18: ...t marking codes Controller V530 C300E Communicate with external devices through the RS 232C port Programmable Controller Personal computer Scanner with Coaxial Illumination V530 H301 Use to read codes...

Страница 19: ...Workpiece Operation is possible from a Console 3 Monitor 2 Dimension Code Markings on a Monitor A monitor can be connected to monitoring the status of reading Code QR code model 1 or 2 Data matrix ECC...

Страница 20: ...cribes operation using the DIP switch 1 Connect the Controller and Scanner and wire the power supply 2 Connect any required external device TRIG PWR RUN ERR RS 232C SCANNER MONITOR CONSOLE 2D CODE REA...

Страница 21: ...ly 5 Turn OFF SW1 on the DIP switch and the read codes from work pieces PWR RUN ERR RS 232C SCANNER MONITOR CONSOLE 2D CODE READER V530 C300 O N O N Controller DIP switch Refer to 4 2 Basic Operations...

Страница 22: ...witch on the Scanner to read a code Trigger Inputs from the Console Press the TRIG Key on the Console to read a code Trigger Inputs from RS 232C Port Reading can be triggered from the RS 232C port for...

Страница 23: ...es necessary for installation 2 1 Component Names and Functions 8 2 2 Connections 10 2 3 Wiring Controller Power and Ground 11 2 3 1 Crimp Terminals and Cables 11 2 3 2 Protective Conductor Earth Wiri...

Страница 24: ...er external device Connects to the Scanner Connects to the monitor Connects to the Console Wired to the power supply Wired to a ground Connects to an external device to input a trigger Set according t...

Страница 25: ...it s okay to read Remains lit until the next trigger is received Move close to the code being read Connect the Scanner Cable Note The RUN indicator will not light and the OK indicator will be unstabl...

Страница 26: ...V530 C300 TRIG Power supply Recommended OMRON Power Supplies S82K 01524 S82K 05024 Products indicated with asterisks must be used Other products cannot be substituted F150 KP Console cable length 2m M...

Страница 27: ...ground An insufficient ground can affect V530 C300E operation or result in damage to V530 C300E com ponents 2 To avoid damage to the equipment do not share the protective conductor wiring with any oth...

Страница 28: ...necting the V530 C300E and F150 M05L LCD Monitor to one power supply We recommend using OMRON s S82K 05024 Power Supply Note 1 Wire the Power Supply Unit independently of other devices In particular k...

Страница 29: ...be easily mounted to or removed from 35 mm DIN Track Mounting the Controller Hook the Controller into the DIN Track as shown in the diagram and then press in at the bottom until the Controller locks...

Страница 30: ...4 Mounting the Controller Section 2 4 Removing the Controller Use a screwdriver to pull the hook down and then pull out the Con troller from the bottom 2 4 2 Mounting on a Flat Surface Four M4 Unit mm...

Страница 31: ...3 1 3 Connection 18 3 2 Flow of Communications 18 3 3 Output Data Format 19 3 4 FCS Calculation 20 3 5 Connection Examples 21 3 5 1 Connecting to a Programmable Controller 21 3 5 2 Connecting to a Pe...

Страница 32: ...tors The pin numbers and names are shown below Recommended OMRON Connector Model Model No Plug XM2A 0901 Hood XM2S 0911 Pin Signal Name 1 FG GND Frame ground 2 SD TXD Send Data 3 RD RXD Receive Data 4...

Страница 33: ...able Standard Connections Connections for RS CS Control Note Pin numbers will depend on the external device being connected Refer to the manual for the external device V530 C300E External device Signa...

Страница 34: ...r screws 3 2 Flow of Communications No protocol communications can be performed with a host device such as a personal computer through the RS 232C port Inputting a Trigger from the Scanner s Trigger S...

Страница 35: ...is OFF disabled Item Setting Header Any of the following can be selected from the Console The default is none None STX ESC FCS Any of the following can be selected from the Console The default is OFF...

Страница 36: ...lculates the FCS and checks it against the FCS attached to sending data so that sending data can be checked for errors Refer to Appendix B FCS Check Pro gram Examples BASIC page 177 e g Reading data A...

Страница 37: ...ion Cable Wiring 24VDC PWR RUN ERR RS 232C SCANNER MONITOR CONSOLE 2D CODE READER V530 C300 TRIG Power Supply 24 VDC V530 C300E Controller V530 H30 Scanner RS 232C Cable XW2Z 500T 5 m Programmable Con...

Страница 38: ...grammable Controller CQM1H receives the data which is read at a V530 C300E 1 2 3 1 Set the reading conditions of the V530 C300E and set the read ing mode to RUN mode 2 The trigger switch or synchronou...

Страница 39: ...of the personal computer and V530 C300E Refer to page 107 24VDC PWR RUN ERR RS 232C SCANNER MONITOR CONSOLE 2D CODE READER V530 C300 TRIG Power supply 24 VDC V530 C300E Controller RS 232C cable Person...

Страница 40: ...Use appropriate crimp terminals for M3 screws as shown below Tighten the screws to a torque of between 0 5 and 0 6 N m After wiring check to make sure that the wiring is correct 24VDC PWR RUN ERR RS...

Страница 41: ...cations Caution Use a DC power supply with safe extra low voltage circuits on the secondary side Excessively high voltage can result in electric shock Input Specifications Note If UL recognition is re...

Страница 42: ...depending on the data vol ume or baud rate 2 The OK indicator will turn OFF when the next trigger is input or a through image is displayed Input Terminals Trigger switch TRIG terminal OFF ON Read exec...

Страница 43: ...time to RS 232C changes depending on the data vol ume or baud rate 2 The OK indicator will turn OFF when the next trigger is input or a through image is displayed 3 Error outputs can be enabled or di...

Страница 44: ......

Страница 45: ...30 4 2 Basic Operations Using the DIP Switch 31 4 2 1 STEP 1 Starting 31 4 2 2 STEP 2 Setting Reading Conditions 31 4 2 3 STEP 3 Perform Teaching 33 4 2 4 STEP 4 Starting Reading 34 4 3 Basic Operati...

Страница 46: ...NITOR CONSOLE 2D CODE READER V530 C300 1 2 3 4 5 6 O N TRIG 1 2 3 4 5 6 O N The DIP switch on the controller is set according to the code being read and a code is read by pressing the Trigger Switch o...

Страница 47: ...he Scanner may sound or the OK indicator or illu mination may light for 30 seconds after power is turned back ON but this does not indicate a malfunction 4 2 2 STEP 2 Setting Reading Conditions The DI...

Страница 48: ...SW6 set to OFF SW2 Turned OFF Data Matrix Set SW3 to SW6 to the matrix size to be read as shown below ON OFF QR code is read A data matrix is read ON OFF A black code on a white background is read A...

Страница 49: ...is not successful If nec essary try pressing the Trigger Switch again Note Reading will be performed continuously while the Trigger Switch is held down 3 Turn OFF SW1 on the DIP switch to complete te...

Страница 50: ...the RUN indicator orange is lit 2 Press the Trigger Switch on the Scanner to read a code If reading is successful the OK indicator green will light and the buzzer will sound Note 1 Hold down the Trigg...

Страница 51: ...s a function or sets a value Up Key and Down Key Used to move the cursor up and down to select items Also used to set values The Up Key increases a value by 1 and the Down Key decreases a value by 1 C...

Страница 52: ...isplayed Image The type of image currently displayed on the screen is indicated Set to through image to check whether the image is being displayed properly page 103 Freeze 0 SHIFT Through SHIFT Mode D...

Страница 53: ...wer is turned ON 4 3 2 STEP 2 Setting Reading Conditions Note This section only describes the necessary functions for basic operations Other functions are described in SECTION 5 Opera tion with the Co...

Страница 54: ...teaching function Using the teaching function a read ing is performed on the reading object and based on this parame ters are set automatically 3 Select DataMatrix Normal and press the ENT Key The fol...

Страница 55: ...o back to the window shown in step 4 8 Press the ESC Key once more to return to RUN 9 Press the Trigger Switch on the Scanner to read the code If reading is successful the OK indicator will light and...

Страница 56: ...g is not completed successfully return to step 5 select Reading Settings Manual and press the ENT Key to cancel the through image Press the Shift Up Down Keys and select a saved image from memory Meas...

Страница 57: ...lect Reading Settings Teaching and press the ENT Key 6 Select the symbol color using the Up Down Keys Press the ENT Key to validate the setting and go back to the win dow shown in step 5 7 Press the E...

Страница 58: ...read the code If reading is successful the OK indicator will light and the buzzer will sound Parameters will be set automatically according to the reading data and the teaching function will be turned...

Страница 59: ...g Settings Manual window 10 This completes the settings 4 3 3 STEP 3 Starting Code Reading Enter RUN mode to perform readings The reading judgment is out put to external devices through RS 232C Proced...

Страница 60: ...ght and the buzzer will sound Note 1 Hold down the Trigger Switch until the reading is completed 2 Repeat the teaching operation if reading cannot be completed successfully 3 With the V530 H301 Scanne...

Страница 61: ...er from the Console 5 1 SET Setting Mode 46 5 1 1 Menu Registration 46 5 1 2 Menu Tree 49 5 1 3 Image Adjust 53 5 2 RUN Mode 102 5 3 System Mode 107 5 3 1 RS 232C Communications 107 5 3 2 Buzzer Setti...

Страница 62: ...d and the position of codes is determined by searching for these images Note This mode has an orientation tolerance of 10 Reading is not possible for orientations greater than this This mode can norma...

Страница 63: ...m using the Up Down Keys and press the ENT Key Example If QRCode Normal is selected the following screen will be displayed QRCode Pattern DataMatrix Pattern QRCode Normal This mode can normally be use...

Страница 64: ...3 1 Press the SHIFT and ESC Keys together The modes will be displayed 2 Select the required item using the Up Down Keys and press the ENT Key QRCode Normal QRCode Pattern DataMatrix Normal DataMatrix...

Страница 65: ...Normal Reading Settings Teaching Reading Settings Manual Display Settings Symbol Color Right Left Reverse Matrix Size 1 Matrix Size 2 Free Finder Length Length of Finder Background Cut Reading Data De...

Страница 66: ...tings Symbol Color Right Left Reverse Matrix Size Pixel Skipping Correlation Reading Data Detail Data Finder Pattern Cell Position 1 250 s 1 500 s 1 1000 s 1 2000 s Upper Lower Model Registration Refe...

Страница 67: ...ettings Symbol Color Right Left Reverse Gray Edge Value Gray Edge Value Retry Timeout Reading Data Detail Data Finder Pattern Cell Position 2 Image Analysis Display Pixel Value Image Magnifier Measure...

Страница 68: ...ngs Symbol Color Right Left Reverse Pixel Skipping Correlation Version Reading Data Detail Data Finder Pattern Cell Position Model Registration Reference Model 1 250 s 1 500 s 1 1000 s 1 2000 s Upper...

Страница 69: ...t 0 Image Adjust 2 Select Shutter Speed 3 Select an appropriate speed whilst viewing the image Press the ENT Key to validate the setting 0 Image Adjust 0 Image Adjust DM Shutter Speed Shutter Speed 1...

Страница 70: ...ties lower than 150 will be converted to 0 Procedure 1 2 3 1 Select 0 Image Adjust 2 Select BGS Levels 0 Image Adjust 0 Image Adjust DM BGS Levels BGS Levels Lower limit 150 Upper limit 255 Reading ob...

Страница 71: ...ts as required Press the Right Key to increase values by 1 Press the Left Key to decrease values by 1 Press the SHIFT Key together with Right Left Key to increase decrease values by 10 4 Select OK to...

Страница 72: ...ettings Manual Teaching Procedure 1 2 3 1 Select Read DM Normal A through image will be displayed automatically 2 Select Reading Settings Teaching 3 Select the code size Use the Up Down Keys to select...

Страница 73: ...on the Scanner to perform reading If reading is successful the OK indicator will light and the buzzer will sound Parameters will be automatically set based on the reading data If the reading is perfor...

Страница 74: ...ual and then repeat the teaching operation Set the various reading condition parameters This menu can also be used to view or change parameters set using the teaching function Note Length of Finder is...

Страница 75: ...ate symbol color Use this setting when reading codes that include both symbol colors If however the symbol color is known to be one or the other i e either black or white set to black or white to redu...

Страница 76: ...its 50 to 480 Default setting 150 This setting can be made automatically using the teaching func tion so whenever resetting the reading conditions always use the teaching function first page 56 When F...

Страница 77: ...oor Note There is an orientation tolerance of 10 with this method Mod els cannot be detected for deviations greater than this Note When using this menu set the code size to satisfy the following condi...

Страница 78: ...r models of finder patterns Procedure 1 2 3 1 Select Read DM Pattern 2 Select Pattern Settings 3 Select Model Registration 2 Image Analysis 0 Image Adjust 1 Read DM Pattern Select the Reading Paramete...

Страница 79: ...to 3 using the Shift Up Down Keys and press the ENT Key Memory Shutter speed Memory 0 1 250 Memory 1 1 500 Memory 2 1 1000 Memory 3 1 2000 1 Read DM Pattern Model Registration Through Input trigger an...

Страница 80: ...ing is possible within 15 of these angles 8 Draw an L shape on the code Set the three points of the L shape moving the cursor with the Up Down Left and Right Keys and pressing the ENT Key at each poin...

Страница 81: ...the registration press the ESC Key and return to step 4 Note Go to Reference Model and check that models including back ground are registered in 3 places 1 Read DM Pattern Reference Model Background...

Страница 82: ...his function to check that all 3 places of the model includ ing background have been registered correctly Procedure 1 2 3 1 Select Read DM Pattern 2 Select Pattern Settings 3 Select Reference Model Th...

Страница 83: ...color of symbol 1 Read DM Pattern Reference Model Background Code If a square contains a space repeat the procedure ESC ENT End Space Wrong Image 0 1 Read DM Pattern Reading Settings Symbol Color Bla...

Страница 84: ...with correlation values higher than the threshold are detected 1 to 100 Default setting 50 6 Set the timeout time for decode processing for reading one im age 20 to 2 000 ms Default setting 500 ms No...

Страница 85: ...required 4 Select Register to validate the settings and leave this window 2 Image Analysis 0 Image Adjust 1 Read DM Pattern Select the Reading Parameters Pattern Settings Reading Settings Display Set...

Страница 86: ...eft Reverse Gray Edge Value Shutter Speed are automatically deter mined The results of the settings made using the teaching function can be viewed in Reading Settings Manual Teaching Procedure 1 2 3 1...

Страница 87: ...setting by pressing the ENT Key The display will return to the window shown in step 2 4 Press the ESC Key to return to the window shown in step 1 5 Press the ESC Key once more to return to RUN Run mod...

Страница 88: ...successful the OK indicator will light and the buzzer will sound Parameters will be automatically set based on the reading data If the reading is performed successfully the teach ing function will aut...

Страница 89: ...anual window The reading conditions can be set manually If parameters have been set using the teaching function those parameters can be viewed or changed if necessary from this menu Note Items 2 and 3...

Страница 90: ...ing conditions always use this function first page 70 4 Select whether Gray Edge Value Retry is necessary If it is turned ON and reading is not correctly performed then the reading will be attempted a...

Страница 91: ...ters will be displayed 3 Edit the parameters as required 4 Select Register 2 Image Analysis 0 Image Adjust 1 Read QR Normal Select the Reading Parameters Display Settings Reading Settings Teaching Rea...

Страница 92: ...nformation about codes and pixels per cell etc is displayed 3 Select whether or not to display finder pattern positions on the screen The default setting is ON 4 Select whether or not to display cell...

Страница 93: ...erns from input images is called pat tern search Because image patterns are used code positions can still be found with greater accuracy than with Normal mode even if the printing quality is poor Read...

Страница 94: ...cedure 1 2 3 1 Select Read QR Pattern A through image will automatically be displayed on the screen 2 Select Pattern Settings 3 Select Model Registration 2 Image Analysis 0 Image Adjust 1 Read QR Patt...

Страница 95: ...to 3 using the Shift Up Down Keys and press the ENT Key Memory Shutter speed Memory 0 1 250 Memory 1 1 500 Memory 2 1 1000 Memory 3 1 2000 1 Read QR Pattern Model Registration Through Input trigger an...

Страница 96: ...gin of approx 0 5 cells Version 3 Version 1 Version 2 Version 5 Version 4 Version 6 Specify the upper left lower left and lower right corners of the square Move the cursor with the Cursor Keys and pre...

Страница 97: ...urrounding code by displaying it on the monitor screen After registering a model be sure to use this function to check that the finder patterns for the model have been registered Procedure 1 2 3 1 Sel...

Страница 98: ...e reading conditions and the conditions for searching for a model for QR Code reading Pattern Settings Reading Settings Display Settings Reference Model Model Registration ESC ENT End 1 Read QR Patter...

Страница 99: ...correlation values higher than the threshold are detected Setting range 1 to 100 default setting 30 5 Set the version information for the QR Code to be read 1 to 6 The version specified when the mode...

Страница 100: ...the other hand too many places are detected increase the correla tion value and pixel skipping parameter Procedure 1 2 3 1 Select Read QR Pattern 2 Select Reading Settings 3 Set the items as required...

Страница 101: ...ls Use Up Down Left Right Keys to move to the position for which density information is required Press the SHIFT Key at the same time to move faster 2 The density information for the specified area is...

Страница 102: ...ng the Up Down Left Right Keys The density information will be displayed Press the SHIFT Key at the same time to move faster 4 Press the ESC Key to leave this screen 1 Read DM Normal 2 Image Analysis...

Страница 103: ...2 x 32 pixels fixed Use the Up Down Left Right Keys to move to the position to be magnified Press the SHIFT Key at the same time to move faster 2 The image in the specified area is magnified Note Anal...

Страница 104: ...own Left Right Keys Press the SHIFT Key at the same time to move faster 4 Press the ENT Key A magnified image is displayed within a dotted frame 5 Press the ESC Key to leave this screen 1 Read DM Norm...

Страница 105: ...above example the number of pixels per cell for a 12 12 Data Matrix code is 7 7 4 The length of the dotted line in pixels is displayed 5 The coordinates of the beginning point are displayed 6 The coo...

Страница 106: ...s and press the ENT Key Press the SHIFT Key at the same time to move faster 4 Specify the end point in the same way The length of the straight line is measured 5 Press the ESC Key to leave this screen...

Страница 107: ...the Up Down Keys 2 Image Analysis Hardware Check No Item 1 RUN indicator 2 OK indicator 3 Trigger input 4 External trigger input 5 SW1 to SW6 on DIP switch 1 Read DM Pattern 2 Image Analysis 0 Image...

Страница 108: ...Key to return to step 3 Selecting OK LED 4 If the OK indicator on the Scanner lights at 1 s intervals and the buzzer sounds at 1 s intervals the hardware is normal Press the ESC Key to return to step...

Страница 109: ...the Scanner 5 If OK ESC Back to previous display is displayed on the screen the hardware is normal Press the ESC Key to return to step 3 2 Image Analysis Hardware Check Input trigger of V530 H3XX 2 Im...

Страница 110: ...connected to the trig ger terminal 5 If OK ESC Back to previous display is displayed on the screen the hardware is normal Press the ESC Key to return to step 3 2 Image Analysis Hardware Check Input tr...

Страница 111: ...pins OFF If all pins are okay step 3 will be returned to automatically Note SW1 in the above display will change to indicate what to turn ON next 2 Image Analysis Hardware Check Input only SW1 on Dip...

Страница 112: ...nd white cells Low contrast will cause unstable reading Adjust the lighting or settings if the contrast is too low The display will be as follows if the line is within 45 of horizontal 2 Image Analysi...

Страница 113: ...ayed 3 The ratio of black and white with respect to the gray edge value is displayed 4 The average densities of the black and white cells will be dis played along with the contrast density ratio The c...

Страница 114: ...ect Register The Line Bright screen will be displayed 5 Move the cross cursor with the Up Down Left Right Keys and press the ENT Key when the cursor is at the beginning point of the required line Pres...

Страница 115: ...Mode Section 5 1 The black pixel white pixel and contrast values will be displayed on the screen 7 To change the location being displayed press the ESC Key and repeat steps 5 and 6 8 Press the ESC Key...

Страница 116: ...or between black cells and white cells Low contrast will cause unstable reading Adjust the lighting or settings if the contrast is too low 1 2 3 1 Coordinates of the cursor 2 Image Analysis Contrast...

Страница 117: ...eys and press the ENT Key when the cursor is at upper left corner of the white region Press the SHIFT Key together with the above keys to move the cursor faster 4 Move the cross cursor with the Up Dow...

Страница 118: ...utput to external devices Procedure 1 2 3 1 Select RUN Mode Press the ESC Key from any other mode to automatically enter RUN Mode 2 Input a reading trigger Scanner One reading is performed by pressing...

Страница 119: ...T Image Adjust Reading is performed on the image after filtering Image 1 An edge detection image for Data Matrix processing For a scene in which conditions are set for QR Codes this will be same as th...

Страница 120: ...104 RUN Mode Section 5 2 When Reading Data is ON OK Reading data are displayed NG Error codes are displayed e g Reading OK 489ms 1234567890 RUN Freeze 16...

Страница 121: ...ys the version of QR code read from the code Thresh Value Displays the threshold value used for decoding Pixel Cell Displays the pixels cells read from the code Error Correction Displays the number of...

Страница 122: ...ON A cross cursor will appear at the position recognized as a cell Thresh Value Displays the threshold value used for decoding Pixel Cell Displays the pixels cells read from the code Error Correction...

Страница 123: ...g OFF 8 Select OFF or ON Default setting OFF 9 None No flow control is performed default RS CS Hardware flow control is performed Prepare a cable to connect the RS and CS signals from the V530 C300E t...

Страница 124: ...32C 2 Set the items 3 Select End Buzzer RS 232C System settings Set communications methods of RS 232C SYS Image storage Version Baud rate 38400bps Data length 8bit Parity bits None Stop bits 1bit Head...

Страница 125: ...sounded Setting range 1 0 to 1 000 0 ms default setting 500 0 Set the time to 1 0 ms to turn OFF the buzzer Procedure 1 Select Buzzer 2 Set the time 3 Select End Buzzer Setting buzzer ON time 500 0 m...

Страница 126: ...nal computer to keep the image data page 113 1 2 3 1 Select the conditions to store reading images Procedure 1 2 3 1 Select Image Storage Image storage Image storage None No images are stored Only NG...

Страница 127: ...111 System Mode Section 5 3 2 Select the conditions 3 Select End before leaving this screen Image storage Only NG...

Страница 128: ...tion data is displayed Procedure 1 2 3 1 Select Version The version information will be displayed 2 Select OK to leave this screen Version Information V530 C300E Ver 1 00 2001 04 17 11 06 OK A B C RS...

Страница 129: ...in SET mode for each scene to the com puter 5 Loads both the system settings and scene data 0 and 1 from the computer 6 Backs up both the system settings and scene data 0 and 1 to the computer 7 Loads...

Страница 130: ...This section describes data transfer using the Hyper Terminal pro vided on Windows 95 98 Me 2000 and NT4 0 computers In this example a RS 232C cable is connected to the COM1 port of the computer Alter...

Страница 131: ...530 C300E communication settings The default communication settings are as shown in the following table These settings can be normally used 3 Start the Hyper Terminal program on the computer and make...

Страница 132: ...rror terminal will turn ON Loading Data From the Computer V530 C300E Personal Computer Procedure 1 2 3 1 Follow steps 1 to 3 in the above procedure to connect the V530 C300E and the computer 2 Select...

Страница 133: ...ing conditions for each scene Procedure 1 2 3 1 Display the basic screen 2 Move the cursor to Scn 0 and press the ENT Key 3 Move the cursor to SCN 1 and press the ENT Key Note Communications commands...

Страница 134: ...ene number and press the SHIFT ESC Keys 2 Select Copy 3 Set the original scene number Move the cursor to Scn and press the ENT Key A list of choices will be displayed Move to the desired scene number...

Страница 135: ...tion 5 5 Clearing Scene Data Procedure 1 2 3 1 Move the cursor to the scene number to be cleared and press the SHIFT ESC Keys 2 Select Clear The confirmation message is displayed 3 Select Execute Free...

Страница 136: ...urned OFF As the V530 C300E loads data from flash memory at startup any new data will be lost if it is not saved to flash memory Also images in RAM are cleared when power is turned OFF Procedure 1 2 3...

Страница 137: ...when the confirmation message is displayed When saving is completed the screen in step 1 appears Note Never turn OFF the power when processing messages are dis played Data may be lost and the V530 C30...

Страница 138: ......

Страница 139: ...123 SECTION 6 Command Input and Output Formats This section describes the formats used to input commands and output reading data 6 1 Output Format 124 6 2 Commands 124 6 3 Error Codes 125...

Страница 140: ...via XModem AL page 131 Save System Scene Data via XModem AS page 132 Load Image Data via XModem BL memory number page 132 Save Image Data via XModem BS memory number page 133 Change Scene SN page 134...

Страница 141: ...tion error Two Patterns were not detected E002 Finder pattern detection error One pattern was not detected E003 Finder pattern detection error The relative positioning is incorrect E004 Finder pattern...

Страница 142: ...Timing pattern detection error 1 No finder patterns were detected for models 1 or 2 E161 Timing pattern detection error 2 32 or more finder patterns were detected for models 1 or 2 E170 Finder patter...

Страница 143: ...ous Read SC Start and stop continuous reading Reading will be performed contin uously until SC is received Send Start Continuous Read Command Receive Reading OK Reading NG Note Outputting an error cod...

Страница 144: ...B Black W White Receive Teaching OK Teaching NG Teach Data Matrix TD Teaching is performed for a normal data matrix Optimum parameters will be set if teaching is successful The parameters will not be...

Страница 145: ...the XModem protocol The V530 C300E will send READY to the external device when it is ready to load Transfer the system data after receiving READY Send Load System Data via XModem Command Receive Data...

Страница 146: ...XModem Command Receive Data Saved Correctly Data Not Saved Correctly Load Scene Data via XModem CL Loads scene data using the XModem protocol The V530 C300E will send READY to the external device when...

Страница 147: ...ve Data Saved Correctly Data not Saved Correctly Load System Scene Data via XModem AL Loads system and scene data using the XModem protocol The V530 C300E will send READY to the external device when i...

Страница 148: ...and Receive Data Saved Correctly Data Not Saved Correctly Load Image Data via XModem BL Loads image data using the XModem protocol The V530 C300E will send READY to the external device when it is read...

Страница 149: ...rnal device when it is ready to save Transfer the image data after receiving READY Send Save Image Data via XModem Command Memory 1 and 2 Specify the image number as a 2 digit decimal number e g speci...

Страница 150: ...ne 1 Receive Scene Change OK Scene Change NG Note Scene numbers for the V530 C300E are 0 and 1 Save Settings SV Saves settings for system data and scene data Send Save Settings Command Receive Save OK...

Страница 151: ...C YW Changes the system data settings OK is output if the command is received normally ER is output if the command is not received nor maly Send Save System Data via RS 232C Command Note Refer to the...

Страница 152: ...50001 Area Item Num ber Settings RS 232C Baud rate 1 0 2 400 bps 1 4 800 bps 2 9 600 bps 3 19 200 bps 4 38 400 bps Data length 2 0 7 bits 1 8 bits Parity 3 0 None 1 Even 2 Odd Stop bits 4 0 1 bit 1 2...

Страница 153: ...1 to 12 page 138 Pattern QR Reading Refer to the table of pattern QR reading contents for settings 1 to 13 page 139 Normal Data Matrix Reading Refer to the table of normal data matrix reading content...

Страница 154: ...Shutter speed 1 0 1 250 s 1 1 500 s 2 1 1 000 s 3 1 2 000 s Background cut upper level See note 1 2 1 to 255 Background cut lower level See note 1 3 0 to 254 Reading settings Symbol color 4 0 Black 1...

Страница 155: ...1 0 1 250 s 1 1 500 s 2 1 1 000 s 3 1 2 000 s Background cut upper level See note 1 2 1 to 255 Background cut lower level See note 1 3 0 to 254 Reading settings Symbol color 4 0 Black 1 White Right l...

Страница 156: ...s Symbol color 4 0 Black 1 White 2 Auto Right left reverse 5 0 OFF 1 ON 2 Auto Matrix size 1 See note 2 6 0 10 x 10 1 12 x 12 2 14 x 14 3 16 x 16 4 18 x 18 5 20 x 20 6 22 x 22 7 24 x 24 8 26 x 26 Matr...

Страница 157: ...as 02 3 Expressed in 4 digits e g 500 is expressed as 0500 4 There are 29 digits total for 1 to 15 including DN Output example DN 02550000003050150105000000 Display settings Reading data 12 0 OFF 1 O...

Страница 158: ...250 s 1 1 500 s 2 1 1 000 s 3 1 2 000 s Background cut upper level See note 1 2 1 to 255 Background cut lower level See note 1 3 0 to 254 Reading settings Symbol color 4 0 Black 1 White Right left re...

Страница 159: ...Matrix Scene Data Refer to the table of normal data matrix reading contents for settings 1 to 15 page 140 Write Command for Pattern Data Matrix Scene Data Refer to the table of pattern data matrix rea...

Страница 160: ...ded 2 There is a total of 12 digits from 1 to 10 page 136 Output example 410000000005 Write Communications Settings via RS 232C RW Changes the settings in the system data Send System Data Change Comma...

Страница 161: ...s are included 2 Refer to the table of system data for setting 11 page 136 Output example 00500 Write Buzzer Setting BW Changes the setting of the buzzer data Send System Data Change Command Refer to...

Страница 162: ...ks are included 2 Refer to the table of system data for setting 12 page 136 Output example 1 Write Image Storage Setting IW Writes the image storage method Send Write Image Storage Setting Command Ref...

Страница 163: ...mation Send Read Version Information Command Receive Data Reception OK Note 1 Settings can be made to control whether or not items with as terisks are included 2 The contents of 1 is as follows Output...

Страница 164: ......

Страница 165: ...149 SECTION 7 Regular Inspections This section gives basic maintenance procedures and inspection items for the 2 Dimensional Code Reader...

Страница 166: ...ns 2 Do not use thinners or benzene Inspection items Details Required tools Power Supply The voltage measured at the power supply terminals on the terminal block must be 24 VDC 10 15 Circuit Tester Am...

Страница 167: ...ions This section gives specifications and dimensions for the component parts of the 2 Dimensional Code Reader 8 1 2 Dimensional Code Reader 152 8 2 Cables 157 8 3 Console 158 8 4 Monitors 159 8 4 1 V...

Страница 168: ...2C SCANNER MONITOR CONSOLE 2D CODE READER V530 C300 Four 4 5 dia 10 10 10 4 1 50 100 10 8 3 dia 52 4 90 18 22 2 110 130 120 18 6 8 8 11 5 17 5 110 Unit mm Item V530 C300E specification Perfor mance Ap...

Страница 169: ...VDC with internal surge absorber removed Dielectric strength 1 000 VAC 50 60 Hz between all DC exter nal terminals and GR terminal with internal surge absorber removed Leakage current 10 mA max Noise...

Страница 170: ...on 8 1 V530 H301 Scanner Reading Method Coaxial Illumination V530 H302 Scanner Reading Method Oblique Illumination 28 21 4 26 5 5 1 7 7 6 0 8 32 1 Unit mm Two M5 holes depth 5 28 21 4 26 5 9 1 8 0 0 8...

Страница 171: ...302 V530 H303 Perfor mance Applicable code QR code model 1 2 Version 1 to 6 21 x 21 to 41 x 41 Data matrix ECC200 10 x 10 to 26 x 26 Field of view 3 x 3 mm 6 x 6 mm 6 x 6 mm Resolution 50 mm 100 mm 10...

Страница 172: ...ectric strength 1 000 VAC 50 60 Hz between all DC external terminals and GR terminal with internal surge absorber removed Leakage current 10 mA max Noise resistance common mode 1 500 Vp p pulse width...

Страница 173: ...85 with no condensa tion Ambient environment No corrosive gases Length 2 m Material Cable shield PVC Minimum bending radius 75 mm Item Specification Vibration resistance 10 to 150 Hz half amplitude 0...

Страница 174: ...bient temperature Operating 0 to 50 C storage 25 to 65 C with no icing or condensation Ambient humidity Operating storage 35 to 85 with no condensa tion Ambient environment No corrosive gases Degree o...

Страница 175: ...icing or condensation Ambient humidity Operating storage 10 to 90 with no condensation Ambient environment No corrosive gases Material ABS Metal plates SECC zinc plated steel sheet Panel size 9 inche...

Страница 176: ...Vibration resistance 10 to 150 Hz half amplitude 0 1 mm 10 times for 8 minutes each in 3 directions Shock resistance 150 m s2 3 times each in 6 directions Ambient temperature Operating 0 to 50 C stor...

Страница 177: ...l type Liquid crystal color TFT Resolution 320 240 dots Image pitch 0 348 0 348 mm H V Image size 111 36 83 52 mm H V Contrast 83 1 typical Viewable angle 25 up down and 50 left right with a contrast...

Страница 178: ......

Страница 179: ...s procedures for dealing with those errors 9 1 Problems Reading Codes 164 9 1 1 Workpieces 164 9 1 2 Reading 164 9 2 Error Codes and Countermeasures 166 9 2 1 QR Code Reading Normal or Pattern Mode 16...

Страница 180: ...Check item Countermeasure Check that the code being read agrees with the DIP switch settings Set the DIP switch to agree with the code being read Check to be sure the reading operation is being perfo...

Страница 181: ...eck that the code is being picked up clearly Some workpieces are subject to the effects of hairlines such as PWBs If this occurs change the angle of the workpiece or the angle of the scanner to reduce...

Страница 182: ...r when Display Settings Finder Pattern is turned ON E003 Finder pattern detection error The relative position ing is incorrect Three finder patterns were detected However the rela tive positioning of...

Страница 183: ...data E013 Decode error Cell recognition error Codes were restored to correct errors but not decoded correctly Data of QR Codes may be stained or damaged E020 Decode error No definition error The prin...

Страница 184: ...12 Finder pattern detection error The relative posi tioning is incorrect Two finder patterns two lines were detected However the relative positioning of the patterns is incorrect The codes may be bent...

Страница 185: ...e code is required 2 Timing patterns The cross point between black and white 3 The L shape in the corner is a finder pattern 4 Parts other than 1 to 3 are data E150 Decode error No definition error Th...

Страница 186: ...n of the finder pat tern The correlation value may be too high Decrease the correlation value A model may not be registered Confirm that a model is registered A model may have been registered with an...

Страница 187: ...nfirm Teaching has not been performed Use a monitor to be sure the code is picked up by the Scanner E180 E181 E182 Decode error An L shape finder pattern was detected but the data could not be decoded...

Страница 188: ...or cables The monitor cable is not correctly connected The images on the monitor are hard to read Using the displayed error code and referring to Error Codes and Countermeasures on page 166 adjust th...

Страница 189: ...Section 9 3 Initially communications are possible but the response from the V53 C300E stops after a while The buffer in the computer receiving data is full Check to be sure that the computer is recei...

Страница 190: ......

Страница 191: ...08 09 0A 0B 0C 0D 0E 0F 10 11 12 13 14 15 16 17 18 19 1A 1B 1C 1D 1E 1F SP 0 1 2 3 4 5 6 7 8 9 20 21 22 23 24 25 26 27 28 29 2A 2B 2C 2D 2E 2F 30 31 32 33 34 35 36 37 38 39 3A 3B 3C 3D 3E 3F A B C D E...

Страница 192: ......

Страница 193: ...1010 FCSHECK 1020 Q 0 FCSCK OK 1030 PRINT RESPONSE 1040 LENGS LEN RESPONSE 3 1050 FCSP MID RESPONSE LENGS 1 2 Response Data of FCS 1060 FOR J 1 TO LENGS Calculation Range of FCS 1070 Q ASC MID RESPONS...

Страница 194: ......

Страница 195: ...n Error cor rection level Data capacity Matrix size Ver sion Error cor rection level Data capacity Num Cap Alpha Num Cap 8 bit binary Num Cap Alpha Num Cap 8 bit binary 21 21 Version 1 L 7 41 25 17 33...

Страница 196: ...M 15 255 154 106 Q 25 77 47 32 Q 25 178 108 74 H 30 58 35 24 H 30 139 84 58 Matrix size Ver sion Error cor rection level Data capacity Matrix size Ver sion Error cor rection level Data capacity Num C...

Страница 197: ...Quick Response Code type is a 2 dimensional code that was developed in Japan High speed reading is possible with QR Codes but the code size is quite large com pared to other 2 dimensional codes Error...

Страница 198: ...ed then the code size must also be large The maximum data capacity will also vary with the type of characters used With QR Codes and Data Matrix codes the numeric capacity numbers only is larger than...

Страница 199: ...the number of cells per side Pattern Search This is a method for locating finder patterns Images of finder patterns are registered as models in advance and searches are made for similar parts of inpu...

Страница 200: ...king devices are listed below Printer A printer can be used to print codes onto paper and different kinds of labels Laser Marker A laser marker can be used to mark metal objects A laser marker can mar...

Страница 201: ...7 components connections 10 dimensions 151 names and functions 8 specifications 151 connections components 10 errors 171 examples 21 RS 232C 18 to personal computer 23 connector 16 Console 35 dimensio...

Страница 202: ...8 45 I images 103 adjusting 53 model registration 62 78 reference models 66 81 scenes 117 storing 110 inputs input specifications 25 input terminals 26 inspections 149 installation 7 ambient temperat...

Страница 203: ...reading codes 164 conditions 31 37 data 104 Data Matrix codes in Normal mode 49 in Pattern mode 50 performing 43 QR codes in Normal mode 51 in Pattern mode 52 starting operation 34 43 reference models...

Страница 204: ...s 172 specifications 24 terminals 11 24 input terminals 26 through images 103 timing 26 troubleshooting 163 V version information 112 Video Monitor dimensions 159 installation xv specifications 159 W...

Страница 205: ...atalog number on the front cover of the manual The following table outlines the changes made to the manual during each revision Page numbers refer to the previous version Revision code Date Revised co...

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