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12 - 1

12

G5-series Linear Motors/Servo Drives With Built-in EtherCAT Communications

This section describes the items to check when problems occur, troubleshooting using 
the error displays, troubleshooting based on the operating conditions, and periodic 
maintenance.

12-1 Actions for Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12-2

12-1-1

Preliminary Checks When a Problem Occurs  . . . . . . . . . . . . . . . . . . . . . . . .  12-2

12-1-2

Precautions When a Problem Occurs  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12-3

12-1-3

Replacing the Linear Motor or Servo Drive  . . . . . . . . . . . . . . . . . . . . . . . . . .  12-3

12-2 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12-5

12-2-1

Related Objects  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12-5

12-2-2

Warning List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12-6

12-3 Errors   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12-9

12-3-1

Error List   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12-9

12-3-2

Immediate Stop Operation at Errors   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12-11

12-4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12-13

12-4-1

Troubleshooting with Error Displays   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12-13

12-4-2

Troubleshooting with the AL Status Code  . . . . . . . . . . . . . . . . . . . . . . . . . .  12-27

12-4-3

Troubleshooting Using the Operation State . . . . . . . . . . . . . . . . . . . . . . . . .  12-28

12-5 Periodic Maintenance   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12-35

12-5-1

Linear Slider Life Expectancy   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12-35

12-5-2

Servo Drive Life Expectancy  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12-36

Troubleshooting and Maintenance

Содержание R88D-KN01H-ECT-L

Страница 1: ...AC SERVOMOTORS SERVO DRIVES G5 series WITH BUILT IN EtherCAT COMMUNICATIONS Linear Motor Type User s Manual I577 E1 04 R88L EC Linear Motors R88D KN ECT L AC Servo Drives...

Страница 2: ...ssumed with respect to the use of the information contained herein Moreover because OMRON is constantly striving to improve its high quality products the information contained in this manual is subjec...

Страница 3: ...o have electrical knowledge certified electricians or individuals who have equivalent knowledge and also are qualified for one of the following Introducing FA equipment Designing FA systems Managing F...

Страница 4: ...e is connected to the Machine Automation Controller NJ series Model NJ301 NJ501 or Position Control Unit Model CJ1W NC281 NC481 NC881 NCF81 NC482 NC882 NCF82 Section 6 Basic Control Functions This sec...

Страница 5: ...le or disable the disturbance observer in bit 1 0 Disabled 1 Enabled Set the operating conditions for enabling the function in bit 2 0 Enabled at all time 1 Enabled only when gain 1 is selected 2 Set...

Страница 6: ...gnet Track the magnets on the secondary side In addition to these components constructing a Linear Motor system also requires the following parts which are built into a component called the Linear Sli...

Страница 7: ...0 2 11 3 12 4 A 5 I 6 7 8 9 Features and System Configuration Operation Models and External Dimensions Adjustment Functions Specifications Troubleshooting and Maintenance System Design Appendices I In...

Страница 8: ...rvo Drive Part Names 1 6 1 3 2 Servo Drive Functions 1 7 1 4 System Block Diagram 1 8 1 5 Unit Versions 1 12 1 5 1 Confirmation Method 1 12 1 5 2 Unit Versions 1 12 Section 2 Models and External Dimen...

Страница 9: ...cifications of Ironless Linear Motors 3 36 3 3 6 Performance Specifications of Ironless Linear Motors 3 36 3 3 7 Ironless Linear Motor Speed Force Characteristics 3 39 3 3 8 Temperature Sensor Specifi...

Страница 10: ...zation with Distributed Clocks 5 13 5 7 Emergency Messages 5 14 5 8 Sysmac Device Features 5 15 Section 6 Basic Control Functions 6 1 Cyclic Synchronous Position Mode 6 2 6 1 1 Related Objects 6 3 6 1...

Страница 11: ...7 9 2 Gain Switching Based on the Control Mode 7 28 7 9 3 Diagrams of Gain Switching Setting 7 31 7 9 4 Position Gain Switching Time 3119 hex 7 36 7 10 Gain Switching 3 Function 7 37 7 10 1 Operating...

Страница 12: ...ment Methods 11 5 11 2 3 Gain Adjustment Procedure 11 6 11 3 Realtime Autotuning 11 7 11 3 1 Operating Conditions 11 8 11 3 2 Objects Requiring Settings 11 8 11 3 3 Setting Realtime Autotuning 11 9 11...

Страница 13: ...hooting with the AL Status Code 12 27 12 4 3 Troubleshooting Using the Operation State 12 28 12 5 Periodic Maintenance 12 35 12 5 1 Linear Slider Life Expectancy 12 35 12 5 2 Servo Drive Life Expectan...

Страница 14: ...to the purchase price of the non complying Product provided that in no event shall Omron be responsible for warranty repair indemnity or any other claims or expenses regarding the Products unless Omro...

Страница 15: ...ll not be responsible for the user s programming of a programmable Product or any consequence thereof Data presented in Omron Company websites catalogs and other materials is provided as a guide for t...

Страница 16: ...specific instruction is indicated using an illustration inside and text The symbol shown to the left indicates disassembly prohibited This symbol indicates a compulsory item The specific instruction i...

Страница 17: ...power is being supplied Doing so may result in electric shock Installation operation and maintenance or inspection by unauthorized personnel is prohibited Electric shock or injury may result Before ca...

Страница 18: ...ation Resistor on non flammable materials such as metals Fire may result When constructing a system that includes safety functions be sure you understand the relevant safety standards and all related...

Страница 19: ...traction force Malfunction or failure may result Do not hit the Motor Coil Unit against the stopper Design the configuration so that the table mounted on the Motor Coil Unit hits against the stopper E...

Страница 20: ...ing or storing the magnet track pack the product in the same condition as delivered or cover the magnetic side by 30 mm or more thick material such as high density plastics Be sure to provide more tha...

Страница 21: ...ure may result Use non magnetic mounting screws Note also that the depth of any mounted screw is less than the effective thread depth Equipment damage may result Be sure to wire the motor coil unit ca...

Страница 22: ...opriate measures to ensure that the specified power with the rated voltage is supplied Be particularly careful in locations where the power supply is unstable An incorrect power supply may result in f...

Страница 23: ...If the magnetic body is near the Linear Motor the cogging will occur and affect the performance Malfunction or equipment damage may result If an error occurs remove the cause of the error and ensure s...

Страница 24: ...acing the Servo Drive transfer to the new Servo Drive all data needed to resume operation before restarting operation Equipment damage may result Turn OFF the power supply when not using the Servomoto...

Страница 25: ...ed on this label Dispose of the Servo Drive as industrial waste When disposing of the battery insulate it using tape and dispose of it by following the applicable ordinance of your local government Lo...

Страница 26: ...Drive which is an EC compliant product it is the user s responsibility to check and ensure the compliance of the equipment and the entire system with the applicable EC Directives Note To conform to EM...

Страница 27: ...e Korean Radio Regulations KC The G5 series Servomotors and Linear Motors are exempt from the Korean Radio Regulations KC Servo Drives conform to the SEMI F47 standard for momentary power interruption...

Страница 28: ...ered trademarks of OMRON Corporation in Japan and other countries for OMRON factory automation products EtherCAT is registered trademark and patented technology licensed by Beckhoff Automation GmbH Ge...

Страница 29: ...llowing items Is this the model you ordered Was there any damage sustained during shipment Servo Drive Location of Servo Drive Rating Label Servo Drive Rating Label VOLTAGE 100 120V 1 3 0 120V INPUT O...

Страница 30: ...h as Servo Drive damage contact the OMRON dealer or sales office where you purchased your product 1 Provide a safety connector separately to use the safety function Servo Drive Accessories Specificati...

Страница 31: ...are not included Provide them separately If any item is missing or a problem is found such as product damage contact the OMRON dealer or sales office where you purchased your product For the model and...

Страница 32: ...e catalog number found in the bottom right hand corner of the front and back covers Example Revision code Revision date Revised content 01 October 2011 Original production 02 November 2012 Description...

Страница 33: ...1 2 1 1 1 Features of G5 series Servo Drives 1 2 1 1 2 What is EtherCAT 1 3 1 1 3 Object Dictionary 1 3 1 2 System Configuration 1 4 1 3 Names and Functions 1 6 1 3 1 Servo Drive Part Names 1 6 1 3 2...

Страница 34: ...MRON control devices such as an EtherCAT Slave designed with unified communications specifications and user interface specifications Combining the G5 series Servo Drive with a Machine Automation Contr...

Страница 35: ...inside a device that consists of data parameters and methods An object dictionary is a data structure that describes the data type objects communications objects and application objects All objects a...

Страница 36: ...0 1 3 2 4 5 7 6 8 9 11 10 12 13 14 15 DC24V 7mA COM MACH No AD042 RUN ERC ERH B1 A1 x101 x100 0 9 8 7 6 5 4 32 1 0 9 8 7 6 5 4 32 1 EtherCAT communications NJ series CPU Unit with built in EtherCAT p...

Страница 37: ...oduct Serial Communications Cable R88A CRKE010SR 90 phase difference output cable supplied by the user External Encoder Cable Power cable supplied by the user Power Cable Iron core family External enc...

Страница 38: ...7 Analog monitor connector CN5 Motor connection terminals U V and W Control circuit power supply terminals L1C and L2C Main circuit power supply terminals L1 L2 and L3 External Regeneration Resistor c...

Страница 39: ...Indicators on page 5 3 Used for command input signals and I O signals Connector for an external encoder signal Connectors for EtherCAT communications You can use a special cable to monitor values suc...

Страница 40: ...L1 FUSE FUSE FUSE CN A 15 V G1 5 V 2 5 V 1 5 V E5V G2 3 3 V FG CN2 CN4 CN5 CN7 B1 B2 B3 CN B U V W MPU ASIC Position speed and force calculation control area PWM control CN8 USB CN1 ECAT IN ECAT OUT G...

Страница 41: ...FUSE FUSE CN A GR 12 V Axial flow fan Internal Regeneration Resistor Overcurrent detection Current detection Regeneration control Relay drive Gate drive SW power supply main circuit control Internal c...

Страница 42: ...W CN8 DC DC CN2 CN1 ECAT IN ECAT OUT 12 V Axial flow fan Internal Regeneration Resistor USB EtherCAT communications connector EtherCAT communications connector Not used External encoder Analog monitor...

Страница 43: ...DC DC CN2 CN1 ECAT IN ECAT OUT 12 V Axial flow fan Internal Regeneration Resistor SW power supply main circuit control Internal control power supply MPU ASIC Position speed and force calculation cont...

Страница 44: ...is given on the product s nameplate as shown below 1 5 1 Confirmation Method 1 5 2 Unit Versions Unit version Upgraded content Supported CX Drive versions Ver 1 0 New release Ver 2 70 or higher Ver 1...

Страница 45: ...Servo Drive 2 4 2 2 2 Linear Motor 2 5 2 3 Model Tables 2 7 2 3 1 Servo Drive Model Table 2 7 2 3 2 Linear Motor Model Table 2 7 2 3 3 Servo Drive and Linear Motor Combination Tables 2 8 2 3 4 Cable a...

Страница 46: ...0 0 9 8 7 6 5 4 32 1 0 9 8 7 6 5 4 32 1 CX Drive WS02 DRVC1 Support Software Support Software NJ series CPU Unit with EtherCAT Port Controller Automation Software Sysmac Studio Support Software CJ ser...

Страница 47: ...oduct Serial Communications Cable R88A CRKE010SR 90 phase difference output cable supplied by the user External Encoder Cable Motor power cable Supplied by the user Motor power cable External Encoder...

Страница 48: ...Drives and Linear Motors The Servo Drive model number tells the Servo Drive type power supply voltage etc 2 2 1 Servo Drive 100 W 200 W 400 W 600 W 750 W 1 kW 1 5 kW 2 kW 3 kW 01 02 04 06 08 10 15 20...

Страница 49: ...Uni z Magnet Track 2 2 2 Linear Motor Iron core family R88L EC FW 0303 ANPC 03 30 mm 06 60 mm 11 110 mm FW Iron core family Motor Coil Unit 03 06 09 12 15 A Ver A C Compact type NP Not provided Coil M...

Страница 50: ...09 A Ver A NP Not provided S Standard type Coil Model Version Connector Type G5 series Linear Motor Component Type Effective Magnet Width 3 coil 6 coil 9 coil R88L EC GM 03090 A 03 30 mm 05 50 mm 07...

Страница 51: ...88D KN02L ECT L 400 W R88D KN04L ECT L Single phase 3 phase 200 VAC 100 W R88D KN01H ECT L 200 W R88D KN02H ECT L 400 W R88D KN04H ECT L 750 W R88D KN08H ECT L 1 kW R88D KN10H ECT L 1 5 kW R88D KN15H...

Страница 52: ...L EC GW 0503 ANPS 58 240 R88L EC GM 05126 A R88L EC GM 05168 A R88L EC GM 05210 A R88L EC GM 05546 A R88L EC GW 0506 ANPS 117 480 R88L EC GW 0509 ANPS 175 720 R88L EC GW 0703 ANPS 117 552 R88L EC GM 0...

Страница 53: ...ve model Maximum speed m s R88L EC GW 0303 ANPC 100 R88D KN01L ECT L 8 200 R88D KN02H ECT L 16 R88L EC GW 0306 ANPC 100 R88D KN04L ECT L 8 200 R88D KN08H ECT L 16 R88L EC GW 0309 ANPC 200 R88D KN10H E...

Страница 54: ...Model Tables EtherCAT Communications Cable Recommended Size x Number of cable cores pairs Recommended manufacturer Model AWG24 x 4P Tonichi Kyosan Cable Ltd NETSTAR C5E SAB 0 5 x 4P Kuramo Electric Co...

Страница 55: ...T L Single phase input 3G3AX DL2004 R88D KN02H ECT L 3G3AX DL2007 R88D KN04L ECT L 3G3AX DL2015 R88D KN01H ECT L Single phase input 3G3AX DL2002 3 phase input 3G3AX AL2025 R88D KN02H ECT L Single phas...

Страница 56: ...dimensions of Servo Drives and peripheral devices The dimensional description starts with a Servo Drive of the smallest capacity which is followed by the next smallest and so on z Wall Mounting Exter...

Страница 57: ...ommunications 2 4 External and Mounting Dimensions 2 2 4 1 Servo Drive Dimensions z Front Mounting Using Front Mounting Brackets External dimensions Mounting dimensions 40 7 180 170 150 5 2 R26 7 5 2...

Страница 58: ...ensions z Front Mounting Using Front Mounting Brackets External dimensions Mounting dimensions Single phase 100 VAC R88D KN02L ECT L 200 W Single phase 3 phase 200 VAC R88D KN04H ECT L 400 W 55 150 13...

Страница 59: ...rnal dimensions Mounting dimensions z Front Mounting Using Front Mounting Brackets External dimensions Mounting dimensions Single phase 100 VAC R88D KN04L ECT L 400 W Single phase 3 phase 200 VAC R88D...

Страница 60: ...sions z Front Mounting Using Front Mounting Brackets External dimensions Mounting dimensions Single phase 3 phase 200 VAC R88D KN10H ECT L KN15H ECT L 1 to 1 5 kW 86 150 172 4 2 M4 140 150 70 8 5 86 7...

Страница 61: ...xternal dimensions Mounting dimensions z Front Mounting Using Front Mounting Brackets External dimensions Mounting dimensions 3 phase 400 VAC R88D KN06F ECT L KN10F ECT L KN15F ECT L 600 W to 1 5 kW 9...

Страница 62: ...nt Mounting Brackets External dimensions Mounting dimensions 3 phase 400 VAC R88D KN20F ECT L 2 kW 5 2 R2 6 R2 6 5 2 25 180 50 94 168 195 1 8 94 85 50 17 5 42 5 5 2 5 2 5 2 5 2 50 17 5 168 188 198 70...

Страница 63: ...dimensions z Front Mounting Using Front Mounting Brackets External dimensions Mounting dimensions 3 phase 400 VAC R88D KN30F ECT L 3 kW 5 2 R2 6 5 2 R2 6 100 5 2 5 2 65 15 15 130 100 65 5 2 5 2 220 24...

Страница 64: ...2 The weight of a 450 mm cable is included 2 4 2 Linear Motor Dimensions Iron core Motors Model L1 mm Number of holes N Mass 2 kg R88L EC FW 0303 79 0 15 0 35 4 0 72 R88L EC FW 0306 127 0 15 0 35 6 1...

Страница 65: ...s N Mass kg R88L EC FM 03096 A 96 48 4 Approx 0 22 R88L EC FM 03144 A 144 96 6 Approx 0 32 R88L EC FM 03384 A 384 336 16 Approx 0 85 Model L1 mm Number of holes N Mass 2 kg R88L EC FW 0606 127 0 15 0...

Страница 66: ...holes N Mass kg R88L EC FM 06192 A 192 144 8 Approx 0 77 R88L EC FM 06288 A 288 240 12 Approx 1 15 Model L1 mm Number of holes N Mass 2 kg R88L EC FW 1112 223 0 15 0 35 15 4 89 R88L EC FW 1115 271 0...

Страница 67: ...ting Dimensions 2 2 4 2 Linear Motor Dimensions Magnet Track 3 Use M5 low head allen head bolts Model L2 mm L3 mm Number of holes N Mass kg R88L EC FM 11192 A 192 144 8 Approx 2 12 R88L EC FM 11288 A...

Страница 68: ...ber of holes N Mass 1 kg R88L EC GW 0303 78 60 4 0 2 R88L EC GW 0306 138 120 7 0 28 R88L EC GW 0309 198 180 10 0 36 Model L3 mm L4 mm Number of holes N Mass kg R88L EC GM 03090 A 90 60 3 Approx 0 46 R...

Страница 69: ...m Number of holes N Mass 1 kg R88L EC GW 0503 106 84 4 0 48 R88L EC GW 0506 190 168 7 0 71 R88L EC GW 0509 274 252 10 0 94 Model L3 mm L4 mm Number of holes N Mass kg R88L EC GM 05126 A 126 84 3 Appro...

Страница 70: ...N Mass 1 kg R88L EC GW 0703 134 114 4 0 9 R88L EC GW 0706 248 228 7 1 32 R88L EC GW 0709 362 342 10 1 74 Model L3 mm L4 mm Number of holes N Mass kg R88L EC GM 07114 A 114 57 2 Approx 2 88 R88L EC GM...

Страница 71: ...2 4 3 External Regeneration Resistor Dimensions 2 4 3 External Regeneration Resistor Dimensions R88A RR08050S RR080100S R88A RR22047S1 R88A RR50020S 4 2 6 500 3 0 75 mm 2 1 5 0 3 mm 2 104 122 130 43...

Страница 72: ...2 28 G5 series Linear Motors Servo Drives With Built in EtherCAT Communications 2 4 4 Reactor Dimensions 3G3AX DL2002 3G3AX DL2004 66 56 72 90 4 5 2 8 2 M4 98 85 Ground terminal M4 66 56 72 90 4 5 2...

Страница 73: ...ar Motors Servo Drives With Built in EtherCAT Communications 2 4 External and Mounting Dimensions 2 2 4 4 Reactor Dimensions 3G3AX DL2007 3G3AX DL2015 66 56 72 90 4 5 2 8 2 M4 98 105 Ground terminal M...

Страница 74: ...5 AL4025 AL4055 AL2055 Model Dimensions mm A C Y K 3G3AX AL2025 120 82 67 4 3G3AX AL2055 120 98 75 4 3G3AX AL4025 120 82 67 4 3G3AX AL4055 120 98 75 5 86 71 80 100 4 6 9 2 M4 116 105 Ground terminal M...

Страница 75: ...C D H H1 X Y K W 3G3AX AL2110 150 103 70 170 108 60 80 5 3 12 3G3AX AL2220 180 113 75 190 140 90 90 8 4 16 5 3G3AX AL4110 150 116 75 170 106 60 98 5 0 12 5 3G3AX AL4220 180 103 75 190 140 100 80 5 3...

Страница 76: ...bracket for top side Mounting bracket for bottom side 2 M4 countersunk 2 C 5 17 9 5 30 0 2 15 10 R 2 20 40 5 2 R2 2 5 R1 max 2 5 2 M4 countersunk 2 C 5 17 9 5 30 0 2 15 10 R2 2 R1 20 40 5 2 R2 2 5 R1...

Страница 77: ...ifications CN8 3 22 3 2 Overload Characteristics Electronic Thermal Function 3 25 3 3 Linear Motor Specifications 3 28 3 3 1 General Specifications of Iron core Linear Motors 3 28 3 3 2 Performance Sp...

Страница 78: ...standard 1 This Servo Drive is third party certified in combination with rotary motor models It is the user s responsibility to perform final checks on the compliance of the entire system 3 1 1 Gener...

Страница 79: ...5 1 Arms 7 5 Arms 13 8 Arms 200 VAC Input Models Item R88D KN01H ECT L R88D KN02H ECT L R88D KN04H ECT L Input power supply Main circuit Power supply capacity 0 5 kVA 0 5 kVA 0 9 kVA Power supply vol...

Страница 80: ...er supply voltage 24 VDC 20 4 to 27 6 VAC Heat value 1 7 W 7 W 7 W Mass Approx 1 9 kg Approx 1 9 kg Approx 1 9 kg Maximum motor capacity Rated current of motor 1 5 Arms 2 9 Arms 4 7 Arms Maximum curre...

Страница 81: ...with double aluminum tape and braided shielding is recommended Communications distance Distance between nodes 100 m max Process data Fixed PDO mapping Mailbox CoE Emergency messages SDO requests SDO r...

Страница 82: ...input pins 3 1 5 Control I O Specifications CN1 Control I O Signal Connections and External Signal Processing ALM ALMCOM 3 4 OUTM1 OUTM1COM OUTM2COM 1 2 OUTM2 25 26 12 IN7 11 IN6 10 IN5 9 IN4 8 IN3 7...

Страница 83: ...ternal Latch Signals 1 to 3 can be allocated only to IN5 to IN7 or pins 10 to 12 respectively 7 IN2 General purpose Input 2 Positive Drive Prohibition Input 8 IN3 General purpose Input 3 Negative Driv...

Страница 84: ...utput 14 16 18 20 22 24 26 GND OUTM2COM General purpose Output 2 Common Signal Ground 1 3 5 7 9 11 13 IN2 POT IN1 STOP OUTM1 BKIR ALM IN8 MON0 IN4 DEC IN6 EXT2 General purpose Input 2 Positive Drive P...

Страница 85: ...reaction option code 605E hex is set to 1 Dynamic brake operation This input is allocated to the pin 5 with the default setting Precautions for Safe Use Enable the Immediate Stop Input STOP at the sa...

Страница 86: ...r No 38 0 will occur when there is a drive prohibition input With the default settings the Positive Drive Prohibition Input POT is allocated to pin 7 and the Negative Drive Prohibition Input NOT is al...

Страница 87: ...ernal latch inputs can be allocated to pins 10 to 12 only z Monitor Inputs MON0 MON1 and MON2 These are the general purpose monitor inputs The general purpose monitor inputs do not affect operation an...

Страница 88: ...accepted as soon as doing so is enabled 5 The Brake Interlock Output BKIR turns ON either when a release request is received via servo controls or when a release request is received via EtherCAT commu...

Страница 89: ...READY This output signal indicates the Servo Drive is ready to supply power to the Linear Motor It turns ON when no error is detected after the main circuit power supply turns ON With the default sett...

Страница 90: ...s ON when the output force reaches the limit set in the Positive torque limit value 60E0 hex or the Negative torque limit value 60E1 hex With the default settings the output is not allocated z Zero Sp...

Страница 91: ...e Warning Output 1 WARN1 turns ON when the warning set by the Warning Output Selection 1 3440 hex is detected The Warning Output 2 WARN2 turns ON when the warning set by the Warning Output Selection 2...

Страница 92: ...e to at least 2 048 pulses 2 OMRON checked the connection of these products in serial communications by using each representative model Although the connection is confirmed it does not mean that the f...

Страница 93: ...ternal encoder power supply 5 0 VDC 5 250 mA max If the above capacity is exceeded provide an appropriate power supply 2 E0V This is connected to the control circuit ground connected to connector CN1...

Страница 94: ...coder Input Signals and Processing of External Signals 5 0 V 5 250 mA max EXZ EXZ 9 10 EXA EXA GND E5V 5 V E0V 6 5 2 1 EXB EXB 7 8 FG FG 120 2 k 2 k 20 k 120 2 k 20 k 2 k 20 k 20 k 120 2 k 2 k 20 k 20...

Страница 95: ...Example of Connection with External Encoder 20 k 2 k 20 k 120 2 k 20 k 2 k 20 k 120 2 k 20 k 2 k 20 k 120 2 k 5V 0V PA PA PB PB PC PC FG EXB 7 8 FG FG EXB 5 0 V 5 250 mA max EXA EXA GND E5V 5 V E0V 6...

Страница 96: ...2 5V FG FG EXS EXS GND E5V 5 V E0V 2 3 4 1 FG GND 680 680 120 RQ DT RQ DT Serial signal Absolute Linear Scale by Mitutoyo Corporation AT573A ST770A ST770AL Shell Shell Servo Drive side CN4 5V FG FG E...

Страница 97: ...use objects 3416 hex and 3417 hex to change the item and unit You can use object 3421 hex to change the output method 2 AM2 Analog monitor output 2 Outputs the analog signal for the monitor Default se...

Страница 98: ...s USB2 0 The Mini B type USB cable can be used 3 1 13 USB Connector Specifications CN7 Pin No Symbol Name Function and interface 1 VBUS USB signal terminal Use this function for computer communication...

Страница 99: ...STO function which are 2 independent circuits This input turns OFF the power transistor drive signals in the Servo Drive to cut off the current output to the motor 4 SF1 5 SF2 Safety input 2 6 SF2 7...

Страница 100: ...an output signal always insert a diode as shown in the above figure EDM Output Circuit X 7 EDM 8 EDM Di 10 External power supply 12 to 24 VDC Maximum service voltage 30 VDC or less Maximum output curr...

Страница 101: ...to drop sufficiently for both the Motor Coil Unit and the Magnet Track before turning ON the power again If the error reset is repeated at short intervals the motor may burn out The following graphs s...

Страница 102: ...n Level Setting is 115 115 100 150 200 250 300 350 400 450 500 0 1 1 10 100 1 000 3929 hex 0 3929 hex 1 3929 hex 2 3929 hex 3 3929 hex 4 3929 hex 5 3929 hex 6 3929 hex 7 3929 hex 5 6 Time s Force 0 1...

Страница 103: ...1 Overload level Force command 2 Precautions for Correct Use Precautions for Correct Use The overload protection function is not designed to provide protection against errors caused by heat generated...

Страница 104: ...ever perform dielectric strength tests on the Linear Motor Failure to follow this guideline may result in damaging the internal elements 3 3 1 General Specifications of Iron core Linear Motors Item De...

Страница 105: ...6 Motor Coil Unit R88L EC FW ANPC 0303 0306 Servo Drives R88D ECT L KN01L KN02H KN06F KN02L KN04H KN10F Applicable Servo Drives input voltage 100 VAC 200 VAC 400 VAC 100 VAC 200 VAC 400 VAC Maximum sp...

Страница 106: ...200 VAC 400 VAC 200 VAC 400 VAC Maximum speed 100 VAC m s 2 Maximum speed 200 VAC m s 4 4 4 Maximum speed 400 VAC m s 8 8 8 Continuous force 1 N 160 240 320 Momentary maximum force 2 N 400 600 800 Co...

Страница 107: ...D ECT L KN15H KN30F KN15H KN30F Applicable Servo Drives input voltage 200 VAC 400 VAC 200 VAC 400 VAC Maximum speed 100 VAC m s Maximum speed 200 VAC m s 2 2 Maximum speed 400 VAC m s 4 4 Continuous f...

Страница 108: ...re Linear Motor Speed Force Characteristics 100 80 60 40 20 0 0 2 4 100 VAC Momentary operation range Continuous operation range N m s 0 2 4 6 8 200 VAC N m s 100 80 60 40 20 0 Momentary operation ran...

Страница 109: ...m s 0 200 400 200 VAC N Momentary operation range Continuous operation range 0 2 4 m s 0 200 600 400 100 VAC N Momentary operation range Continuous operation range 0 4 8 m s 0 200 600 400 200 VAC N M...

Страница 110: ...800 200 VAC N Momentary operation range Continuous operation range 0 2 4 6 m s 0 400 1 200 1 600 800 400 VAC N Momentary operation range Continuous operation range 0 1 2 m s 0 500 1 500 2 000 1 000 10...

Страница 111: ...lue and the temperature z PTC Note 1 The resistance value in a low temperature range is approximately 200 2 The resistance value increases suddenly when the temperature is at over 100 C and reaches ap...

Страница 112: ...Y and Z directions Impact resistance Acceleration of 98 m s2 max 3 times each in X Y and Z directions Insulation resistance 2 Between power terminal and FG terminal 10 M min at 500 VDC Dielectric str...

Страница 113: ...09 Servo Drives R88D ECT L KN01L KN01H KN02L KN04H KN04L KN08H Applicable Servo Drives input voltage 100 VAC 200 VAC 100 VAC 200 VAC 100 VAC 200 VAC Maximum speed 100 VAC m s 2 2 2 2 2 2 Maximum speed...

Страница 114: ...ed 100 VAC m s 1 2 1 2 Maximum speed 200 VAC m s 2 4 2 4 2 4 Continuous force 1 N 117 232 348 Momentary maximum force 2 N 552 1 110 1 730 Continuous current 1 Arms 0 94 1 87 2 81 Momentary maximum cur...

Страница 115: ...5 m s or higher please consult with your OMRON representative z R88L EC GW 0303 z R88L EC GW 0306 3 3 7 Ironless Linear Motor Speed Force Characteristics 100 0 50 N 0 4 8 12 100 VAC m s Momentary oper...

Страница 116: ...0 100 N 0 4 8 100 VAC m s Momentary operation range Continuous operation range 300 200 0 100 N 0 4 8 10 15 200 VAC m s Momentary operation range Continuous operation range 200 0 100 N 0 1 2 3 100 VAC...

Страница 117: ...z R88L EC GW 0506 z R88L EC GW 0509 400 600 0 200 N 0 2 4 100 VAC m s Momentary operation range Continuous operation range 0 2 4 6 200 VAC m s 400 600 0 200 N Momentary operation range Continuous oper...

Страница 118: ...200 N 0 1 0 5 2 1 5 100 VAC m s Momentary operation range Continuous operation range 400 600 0 200 N 0 2 4 200 VAC m s Momentary operation range Continuous operation range 1 000 0 500 N 0 1 2 100 VAC...

Страница 119: ...Linear Motor Specifications 3 3 3 7 Ironless Linear Motor Speed Force Characteristics z R88L EC GW 0709 1 000 1 500 2 000 0 500 N 0 1 2 100 VAC m s Momentary operation range Continuous operation rang...

Страница 120: ...thermistor for measuring the average Motor Coil Unit temperature z PTC Note 1 The resistance value in a low temperature range is approximately 50 2 The resistance value increases gradually when the te...

Страница 121: ...ily Motor Coil Unit R88L EC FW ANPC Wire color Signal name Black 1ONE U Black 2TWO V Black 3THREE W Green Yellow GND Wire color Signal name Green KTY Yellow KTY White PTC Brown PTC Ironless Family Mot...

Страница 122: ...ns for Correct Use Because the life expectancy data on resistance to bending is intended for reference only use the cable with a sufficient margin The durability of more than 20 million times of use r...

Страница 123: ...External Dimensions z Wiring 3 4 2 External Encoder Cable Specifications Model Length L Outer diameter of sheath Mass R88A CRKE010SR 10 m 6 5 dia Approx 0 6 kg L Servo Drive side R88D KN External Enc...

Страница 124: ...ctor when preparing a control cable by yourself z Dimensions Use this connector to connect to an external encoder Connector plug model MUF PK10K X J S T Mfg Co Ltd z Pin Arrangement 3 4 3 Connector Sp...

Страница 125: ...is recommended that you use this cable in combination with the OMRON XS6G T421 1 connector Precautions for Correct Use Precautions for Correct Use The maximum length between nodes is 100 m However som...

Страница 126: ...size conductor type solid wire or twisted wire number of twisted pairs 2 or 4 outer diameter etc Use straight wiring for the communications cable as shown below Note 1 Connect the cable shield to the...

Страница 127: ...therCAT master to the ECAT IN connector on the first Servo Drive Connect the ECAT OUT connector on the first Servo Drive to the ECAT IN connector on the next Servo Drive Do not connect the ECAT OUT co...

Страница 128: ...tions z Connection Configuration and External Dimensions 3 4 5 Analog Monitor Cable Specifications Analog Monitor Cable R88A CMK001S AM1 AM2 GND 3 4 5 6 No 1 2 Cable AWG24 3C UL1007 Connector housing...

Страница 129: ...2 30 39 R88D KN Servo Drive side Connector Terminal Block Conversion Unit side XW2B 20G4 XW2B 20G5 XW2D 20G6 BAT BKIRCOM BKIR ALM ALMCOM FG STOP STOP 5 EXT1 BATGND 24V 0V 24V 0V 24V 0V DEC POT NOT EX...

Страница 130: ...Use Precautions for Correct Use Use 0 30 to 1 25 mm2 wire AWG22 to 16 The wire inlet of M3 screw terminal block is 1 8 mm height 2 5 mm width Strip the insulation from the end of the wire for 6 mm as...

Страница 131: ...sions When connecting wires and crimp terminals to a terminal block tighten them to a tightening torque of 0 59 N m Applicable crimp terminals Applicable wires Round terminals 1 25 to 3 AWG22 to 16 0...

Страница 132: ...nals with the following dimensions When connecting wires and crimp terminals to a terminal block tighten them to a tightening torque of 0 7 N m Applicable crimp terminals Applicable wires Round termin...

Страница 133: ...6 Control Cable Specifications The example is for the XW2B 20G4 XW2B 20G5 and XW2D 20G6 1 Assign the brake interlock output BKIR to pin CN1 1 2 The XB contact is used to turn ON OFF the electromagneti...

Страница 134: ...0 W Aluminum 350 350 Thickness 3 0 Operating temperature 150 C 5 NC contact Rated output resistive load 125 VAC 0 1 A max 30 VDC 0 1 A max minimum current 1 mA R88A RR080100S 100 80 W 20 W Aluminum 35...

Страница 135: ...25 10 0A 2 8 mH Approx 2 8 kg R88D KN02H ECT L Single phase input 3G3AX DL2004 3 2A 10 7 mH Approx 1 0 kg 3 phase input 3G3AX AL2025 10 0A 2 8 mH Approx 2 8 kg R88D KN04H ECT L Single phase input 3G3A...

Страница 136: ...3 Specifications 3 60 G5 series Linear Motors Servo Drives With Built in EtherCAT Communications...

Страница 137: ...Wiring 4 14 4 2 1 Peripheral Equipment Connection Examples 4 14 4 2 2 Main Circuit and Linear Motor Connections 4 18 4 2 3 Terminal Block Wire Sizes 4 22 4 2 4 Terminal Block Wiring Procedure 4 24 4...

Страница 138: ...surface on which you are installing G5 series Servo Drives Also it is recommended that you apply conductive plating if you are making the mounting bracket yourself Mount the drive perpendicular on th...

Страница 139: ...ent temperature around the internal electrolytic capacitors When an electrolytic capacitor reaches its limit electrostatic capacity drops and internal resistance increases This leads to overvoltage er...

Страница 140: ...rnal encoder into the Linear Slider in addition to the Motor Coil Unit and the Magnet Track An example of the Linear Slider is shown below When designing a Linear Slider prepare proper parts for the s...

Страница 141: ...good heat dissipation apply thermal conductive silicon Installation and Design Conditions Item Tolerance Flatness of Motor Coil Unit mounting surface 0 1 mm across the entire length of Motor Coil Uni...

Страница 142: ...num The moving table must have a sufficient thickness to prevent deformation and vibration Install the Magnet Track and external encoder in a straight and parallel line Install the external encoder as...

Страница 143: ...the second Magnet Track unit with bolts while pressing it against the first Magnet Track unit For third Magnet Track unit and later follow the same procedure as for the second Magnet Track unit Before...

Страница 144: ...t Track 5 Install the remaining Magnet Track units 6 Check that the Motor Coil Unit and the Magnet Track are installed correctly Remove all the protective covers and move the moving table slowly from...

Страница 145: ...tion parameter on the CX Drive s Linear Encoder Settings screen With the Sysmac Studio this parameter can be checked using the monitor function 4 Adjust the parameter so that the current value of the...

Страница 146: ...inear Motor Dimensions on page 2 20 For example the tolerance of the R88L EC GW0303 is as follows The flatness of the Motor Coil Unit mounting surface must be 0 1 mm The flatness of the Magnet Track m...

Страница 147: ...maller configure a separate cooling system to cool the Motor Coil Unit z Rigidity of Linear System The response performance of a linear system is affected by the rigidity of the Linear Slider Ensure t...

Страница 148: ...first Magnet Track unit if you bring the second unit closer to the first unit linearly collision may occur due to a magnetic attraction force Approach the second unit non linearly to fix the position...

Страница 149: ...ive direction parameter on the CX Drive s Linear Encoder Settings screen With the Sysmac Studio this parameter can be checked using the monitor function 4 Adjust the parameter so that the current valu...

Страница 150: ...L Ground to 100 or less Ground to 100 or less External encoder cables Power cables 2 1 A recommended product is listed in 4 3 Wiring Confirming to EMC Directives 2 Do not use shielded cables for power...

Страница 151: ...ontrol device Noise filter 1 Ground to 100 or less 3 phase 200 to 240 VAC 50 60 Hz Servo error display External encoder cables Power cables 2 1 A recommended product is listed in 4 3 Wiring Confirming...

Страница 152: ...y by OMRON 24 VDC 2A Select one that matches the ratings of the brake etc to be used 4 Models with a built in Regeneration Resistor KN06F ECT L to KN20F ECT L have B2 and B3 shorted When the amount of...

Страница 153: ...d relay MY relay by OMRON 24 VDC 2A Select one that matches the ratings of the brake etc to be used 4 Model with a built in Regeneration Resistor KN30F ECT L has B2 and B3 shorted When the amount of r...

Страница 154: ...L R88D KN01H ECT L KN02H ECT L KN04H ECT L Symbol Name Function L1 Main circuit power supply input 1 R88D KN L ECT L 100 to 200 W Single phase 100 to 120 VAC 85 to 132 VAC 50 60 Hz R88D KN H ECT L 10...

Страница 155: ...L1 Main circuit power supply input 1 R88D KN L ECT L 400 W Single phase 100 to 120 VAC 85 to 132 VAC 50 60 Hz R88D KN H ECT L 750 W to 1 5 kW Single phase 200 to 240 VAC 170 to 264 VAC 50 60 Hz L2 L3...

Страница 156: ...ot connect an external regeneration resistor between the B1 and NC terminals R88D KN06F ECT L KN10F ECT L KN15F ECT L KN20F ECT L Symbol Name Function L1 Main circuit power supply input 3 phase 380 to...

Страница 157: ...a torque of 0 19 to 0 21 N m M3 If you connect an External Regeneration Resistor set the Regeneration Resistor Selection servo parameter object 3016 hex Do not connect an external regeneration resisto...

Страница 158: ...rcuit power supply input L1C and L2C Wire size AWG 18 Motor connection terminals U V W and FG 1 Rated current A 1 7 2 5 4 6 Wire size AWG 14 to 18 Maximum wiring length m 20 Frame ground FG Wire size...

Страница 159: ...ire size AWG 14 AWG12 Screw size M5 Tightening torque N m 2 0 Control circuit power supply input L1C and L2C Wire size AWG20 to 24 AWG 18 Screw size M5 Tightening torque N m 2 0 Motor connection termi...

Страница 160: ...terminal block using a tool There are 2 ways to open the wire insertion slots as follows Pry the slot open using the lever that comes with the Servo Drive Figure A Insert a flat blade screwdriver end...

Страница 161: ...minal Block Wiring Procedure Additional Information The wire may not be inserted easily depending on the shape of the ferrule connected to it If this occurs perform one of the following methods before...

Страница 162: ...metal case control panel Noise filters and lightening surge absorptive elements surge absorbers must be installed on power supply lines Braided shielded cables must be used for all I O signal cables...

Страница 163: ...ust be used Symbol Name Manufacturer Model Comment SG Surge absorber Okaya Electric Industries Co Ltd R A V 781BWZ 4 Single phase 100 VAC R A V 781BXZ 4 3 phase 200 VAC NF Noise filter Okaya Electric...

Страница 164: ...FC1 Clamp core TDK ZCAT3035 1330 FC2 Clamp core Konno Industry RJ8035 FC3 Clamp core NEC TOKIN Corporation ESD SR 250 TB Switch box Controller Symbol Supplies from Connects to Cable name Length Comme...

Страница 165: ...terminals are L1 and L3 Use a ground plate for the frame ground for each unit as shown in the above diagrams and ground to a single point Use ground lines with a minimum thickness of 3 5 mm2 and arra...

Страница 166: ...dustries Co Ltd SUP EK5 ER 6 Single phase 100 200 VAC 5 A 3SUP HU10 ER 6 3 phase 200 VAC 10 A 3SUP HU30 ER 6 3 phase 200 VAC 30 A 3SUP HU50 ER 6B 13 phase 200 VAC 50 A SD Servo Drive OMRON 1 LM Linear...

Страница 167: ...tor 1 SCL External encoder FC1 Clamp core TDK ZCAT3035 1330 FC2 Clamp core Konno Industry RJ8035 FC3 Clamp core NEC TOKIN Corporation ESD SR 250 TB Switch box Controller Symbol Supplies from Connects...

Страница 168: ...s are tightened Be sure that no gaps appear when tightening screws Do not leave any conductive part unconnected Ground all units within the case to the case itself z Door Structure Use a metal door Us...

Страница 169: ...rent of all the motors when multiple Servo Drives are used The rated current of the power supply input for each Motor model is provided in 4 2 2 Main Circuit and Linear Motor Connections on page 4 18...

Страница 170: ...r use 3 times the total of the leakage current given in the following table as a reference value The following table shows the leakage current of each Servo Drive model Note 1 These values vary greatl...

Страница 171: ...recommended Note 1 Refer to the manufacturers catalog for operating details 2 The surge immunity is for a standard impulse current of 8 20 s If pulses are wide either decrease the current or change t...

Страница 172: ...e input SUP EK5 ER 6 5 A 1 0 mA at 250 VAC Okaya Electric Industries Co Ltd R88D KN02L ECT L R88D KN04L ECT L Single phase input 3SUP HU10 ER 6 10 A 3 5 mA at 500 VAC R88D KN01H ECT L Single phase inp...

Страница 173: ...l Dimensions SUP EK5 ER 6 3SUP HU10 ER 6 3SUP HU30 ER 6 L1C L1 L2 L3 L2C Twisted pair cables Bound cables Servo Drive Servo Drive Binding 88 0 100 2 0 53 1 2 0 5 0 2 4 5 6 75 2 4 5 6 M4 50 0 60 0 12 0...

Страница 174: ...sign 4 38 G5 series Linear Motors Servo Drives With Built in EtherCAT Communications z Circuit Diagram SUP EK5 ER 6 3SUP HU10 ER 6 3SUP HU30 ER 6 L L Cy Cy Cx Cx R Cx1 Cx1 R L1 Cy1 OUT IN Cx1 Cx1 R L1...

Страница 175: ...f windings is 3 turns 3 Generally used for 100 W The maximum number of windings is 2 turns 4 Also used on the Drive output power lines to comply with the EMC Directives Only a clamp is used This clamp...

Страница 176: ...nit mm A B C D1 D2 Core thickness E F RJ8035 35 A 170 150 23 80 53 24 R3 5 7 RJ8095 95 A 200 180 34 130 107 35 R3 5 7 2 M5 3 M4 95 26 78 80 12 5 72 50 7 39 5 51 5 25 5 17 5 5 1 3 0 6 5 34 0 ESD R 47B...

Страница 177: ...1330 10 100 1 000 1 000 100 10 10 000 10 000 1 000 100 10 1 0 1 0 01 1 000 100 10 1 10 000 100 10 1 0 1 0 01 0 001 0 0001 1 10 100 1 000 10 000 100 000 1 000 100 10 1 0 1 0 01 10 100 1 1 000 10 100 1...

Страница 178: ...es Diodes are used for relatively small loads such as relays when the reset time is not a critical issue At power shutoff the surge voltage is the lowest but the reset time takes longer Used for 24 48...

Страница 179: ...lling noise filters for external encoder cables use clamp cores The following table shows the recommended clamp cores Precautions for Correct Use Precautions for Correct Use Do not place the external...

Страница 180: ...e a Reactor to suppress harmonic currents The Reactor functions to suppress sudden and quick changes in electric currents Select the proper Reactor model according to the Servo Drive to be used Improv...

Страница 181: ...rent The following table shows the noise filters that are recommended for motor output lines Note 1 Motor output lines cannot use the same noise filters for power supplies 2 General noise filters are...

Страница 182: ...3AX NFO03 NFO04 NFO05 NFO06 Model Dimensions mm A B C E F H J N O P 3G3AX NFO03 160 145 130 80 112 120 M4 154 3G3AX NFO04 200 180 160 100 162 150 120 M5 M5 210 3G3AX NFO05 220 200 180 100 182 170 140...

Страница 183: ...The regeneration absorption capacity of a Servo Drive varies depending on the drive model For information on whether or not your Servo Drive has an Internal Regeneration Resistor and its regeneration...

Страница 184: ...regeneration power Pr W which cannot be absorbed by the built in capacitors If this average regeneration power Pr W is equal to or less than the average amount of regeneration that can be absorbed by...

Страница 185: ...put voltage is as follows 4 5 2 Servo Drive Regeneration Absorption Capacity Servo Drive model Regenerative energy to be absorbed by built in capacitor Ec J Internal regeneration resistor Allowable mi...

Страница 186: ...Regeneration Resistor Model Resistance value Nominal capacity The amount of regeneration absorption for 120 C temperature rise Heat radiation condition Thermal switch output specifications R88A RR0805...

Страница 187: ...ect the External Regeneration Resistor between B1 and B2 as shown in the diagram below Precautions for Correct Use Precautions for Correct Use Connect the thermal switch output so that the main circui...

Страница 188: ...ct the thermal switch output so that the main circuit power supply is shut OFF when the contacts open When using multiple External Regeneration Resistors connect each thermal switch in series The resi...

Страница 189: ...h 200 C Do not place objects that tend to catch fire nearby To prevent people from touching them install a cover that enables heat dissipation Combining External Regeneration Resistors Regeneration ab...

Страница 190: ...4 System Design 4 54 G5 series Linear Motors Servo Drives With Built in EtherCAT Communications...

Страница 191: ...Area and Settings 5 2 5 1 1 Node Address Setting 5 2 5 1 2 Status Indicators 5 3 5 2 Structure of the CAN Application Protocol over EtherCAT 5 4 5 3 EtherCAT State Machine 5 5 5 4 Process Data Object...

Страница 192: ...r the network is determined by the value set on the node address switches If the node address is not between 00 and 99 a Node Address Setting Error Error No 88 0 will occur Additional Information Ethe...

Страница 193: ...ERR Red OFF No error Blinking Communications setting error Single flash Synchronization error or communications data error Double flash Application WDT timeout Flickering Boot error ON PDI WDT timeout...

Страница 194: ...application layer contains parameters and application data as well as information on the PDO mapping between the process data servo interface and Servo Drive application The process data object PDO c...

Страница 195: ...Operational Pre Op Possible Not possible Not possible Only mailbox communications are possible in this state This state is entered after initialization has been completed It is used to initialize netw...

Страница 196: ...process data between the object dictionary and PDO The number of mapped objects is described in sub index 00 hex of the mapping table In this mapping table 1600 hex to 17FF hex are for RxPDOs and 1A0...

Страница 197: ...of RxPDO and TxPDO combinations are provided below This object gives the mapping for an application that uses only cyclic synchronous position mode csp Touch probe function is available 5 4 2 Sync Ma...

Страница 198: ...h probe status 60B9 hex Touch probe pos1 pos value 60BA hex Touch probe pos2 pos value 60BC hex and Digital inputs 60FD hex PDO Mapping 3 Position Control Speed Control Touch Probe Function and Force...

Страница 199: ...ged are not saved in EEPROM you must specify objects each time you turn ON the power of the G5 series Servo Drive in order to use the mapping other than the default setting PDO Mapping 5 Position Cont...

Страница 200: ...Communications Linear Motor Type allow you to use combinations of up to two PDO mappings To use multiple object mappings select two PDO mappings in Sync manager 2 PDO assignment 1C12 hex and Sync mana...

Страница 201: ...or details refer to A 1 3 Communications Cycles and Corresponding Modes of Operation on page A 5 If the size of the mapped objects exceeds the maximum total size a Function Setting Error Error No 93 4...

Страница 202: ...d into the PDO 0604 0042 hex The number and length of the objects to be mapped would exceed the PDO length 0604 0043 hex General parameter incompatibility reason 0604 0047 hex General internal incompa...

Страница 203: ...The communications cycle is determined by setting the Sync0 signal output cycle Precautions for Correct Use Precautions for Correct Use Set 6091 hex Gear ratio to 1 1 for 250 s or 500 s If it is not...

Страница 204: ...F3 hex Sub 05 hex Flags is 0 and no emergency message will be sent To send emergency messages set the sub index 05 hex Flags in the Diagnosis History object 10F3 hex to 1 every time the power is turne...

Страница 205: ...ion software Because in Sysmac Devices errors that may occur in slaves are systematized you can check the causes and remedies for errors with a common procedure The status of an error can be monitored...

Страница 206: ...ress Switch EtherCAT Slave Servo Drives EtherCAT Slave Controller EtherCAT master Nonvolatile memory SII 1 The Node Address Switch is set to 00 at power OFF 2 Write a node address set value to Slave S...

Страница 207: ...s that support Sysmac Device Features can use the Option function defined in the ESI Specification to identify the backup parameters stored on slaves The backup parameters on an identified slave can b...

Страница 208: ...5 EtherCAT Communications 5 18 G5 series Linear Motors Servo Drives With Built in EtherCAT Communications...

Страница 209: ...Settings 6 6 6 2 3 Related Functions 6 6 6 2 4 Block Diagram for Speed Control Mode 6 7 6 3 Cyclic Synchronous Torque Mode 6 8 6 3 1 Related Objects 6 9 6 3 2 Objects Requiring Settings 6 9 6 3 3 Rela...

Страница 210: ...rce Read it as force when using this function The following diagram shows the configuration of the Cyclic synchronous position mode The following diagram shows the configuration of the control functio...

Страница 211: ...o 10 0 607A hex 00 hex Target position RW INT32 Command unit 2 147 483 648 to 2 147 483 647 0000 hex 6065 hex 1 00 hex Following error window RW U32 Command unit 0 to 134 217 728 or 4 294 967 295 100...

Страница 212: ...Smoothing Filter First order Lag Position Control 1 2 Damping Control Speed Detection Friction Compensation Offset Value Positive Negative Disturbance Observer Gain Filter Gain Switching Setting 2 Mo...

Страница 213: ...he object names between 6000 hex and 6999 hex may be represented using the word torque instead of force Read it as force when using this function The following diagram shows the configuration of the C...

Страница 214: ...16 0 1 5 000 to 5 000 0000 hex 6 2 2 Objects Requiring Settings Index Name Description Reference 3312 hex Soft Start Acceleration Time Set the acceleration time for internally set speed control Set th...

Страница 215: ...inator Force Filter Speed unit conversion 1 2 Force limit Selection Positive Negative Force Feed Forward Filter Motor Velocity Actual Value mm s Motor Control Effort mm s 6063 hex PositionActual Inter...

Страница 216: ...and 6999 hex may be represented using the word torque instead of force Read it as force when using this function The following diagram shows the configuration of the Cyclic synchronous torque mode Th...

Страница 217: ...ex Torque offset RW INT16 0 1 5 000 to 5 000 0 6041 hex 00 hex Statusword RO U16 0 to FFFF hex 0000 hex 6064 hex 00 hex Position actual value RO INT32 Command unit 2 147 483 648 to 2 147 483 647 0000...

Страница 218: ...er Motor Speed Detection Sign Absolute Absolute Speed Limit Unit Conversion Force Filter 1 Two stage Time Two stage Attenuation 2 Force Limit Selection Positive Negative Motor Velocity Actual Value mm...

Страница 219: ...file position mode is as follows Profile Position Mode Configuration Target position 607A hex Position demand internal value 60FC hex or Position demand Value 6062 hex Control effort 60FA hex Path Gen...

Страница 220: ...0 1 000 000 6084 hex 00 hex Profile deceleration RW U32 Command unit s2 1 to 655 350 000 1 000 000 6086 hex 00 hex Motion profile type RW INT16 1 to 0 0 6041 hex 00 hex Statusword RO U16 0 to FFFF hex...

Страница 221: ...In this case 134 217 728 will be returned when the set value is read 2 For the Servo Drive to accept commands without fail the object value must always be retained for two communications cycles or mor...

Страница 222: ...ing does not occur due to a Command warning 6 abs rel Always set to 0 abs If set to 1 rel positioning does not occur due to a Command warning 8 Halt When set to 0 positioning starts or continues When...

Страница 223: ...mode csp When performing the homing operation using this procedure refer to the operating manual for the controller z Procedure 2 Use the Homing mode of the Servo Drive The controller specifies a hom...

Страница 224: ...0081 8181 hex Positive Drive Prohibition Input NC 3402 hex 00 hex Input Signal Selection 3 0082 8282 hex Negative Drive Prohibition Input NC 3403 hex 00 hex Input Signal Selection 4 0022 2222 hex Orig...

Страница 225: ...7 0020 2020 hex External Latch Signal 1 NO 1 3504 hex 00 hex Drive Prohibition Input Selection 1 The drive prohibition input is disabled in the servo and processed in the controller 3508 hex 00 hex U...

Страница 226: ...6 Basic Control Functions 6 18 G5 series Linear Motors Servo Drives With Built in EtherCAT Communications...

Страница 227: ...g Settings 7 20 7 6 2 Operation Example 7 21 7 7 Force Limit Switching 7 22 7 7 1 Operating Conditions 7 22 7 7 2 Objects Requiring Settings 7 22 7 8 Soft Start 7 24 7 8 1 Objects Requiring Settings 7...

Страница 228: ...ations 1 NO normally open and NC normally close in the table above refer to the following states NO Disabled OFF when signal input is open with COM Enabled ON when signal input is shorted with COM NC...

Страница 229: ...ex Name Description Reference 3400 hex Input Signal Selection 1 Set the IN1 input function allocation P 9 30 3401 hex Input Signal Selection 2 Set the IN2 input function allocation P 9 30 3402 hex Inp...

Страница 230: ...ill occur The control input pins that are disabled do not affect the operation It also does not affect the response in EtherCAT Communications The functions that are used by more than one control mode...

Страница 231: ...F Use the following objects when changing the output signal allocations For the setting method refer to Output Signal Allocation Method on page 7 6 Note For the setting method refer to Function Number...

Страница 232: ...speed detection output 05 hex Force control Zero speed detection signal 07 hex Signal name Symbol Set value NO NC Disabled 00 hex 00 hex Servo Ready Output READY 02 hex 82 hex Brake Interlock Output B...

Страница 233: ...ions If you use the Brake Interlock Output BKIR you must set the function in all control modes Otherwise an Interface Output Function Number Error 1 Error No 33 4 or an Interface Output Function Numbe...

Страница 234: ...nd the Negative Drive Prohibition Input NOT Install limit switches at both ends of the axis to prohibit the Linear Motor from driving in the direction specified by the switch This can be used to preve...

Страница 235: ...prohibition input and negative drive prohibition input enabled The operation when a signal is input is as follows Positive drive prohibition input shorted Positive limit switch not operating and statu...

Страница 236: ...514 hex to appropriate values A Command Warning Warning No B1 hex will occur if a command is given in the drive prohibition direction while the motor is stopped i e decreases the speed to approximatel...

Страница 237: ...n data is initialized This includes at a component setup request at homing when setting the coordinate system and at an adjustment command When magnetic pole position estimation is in progress Precaut...

Страница 238: ...rs the error range due to vibration When a positive position command is entered the Motor s allowable operating range increases by the commanded amount The resulting range will be the position command...

Страница 239: ...ngs Index Name Description Reference 3704 hex Backlash Compensation Selection Select whether to enable or disable backlash compensation during position control Set the compensation direction P 9 55 37...

Страница 240: ...operation after the initial backlash compensation is compensated Backlash compensation is not performed again as long as the operation continues in the same direction Until the output of backlash comp...

Страница 241: ...servo is ON a Command Warning B1 hex will occur 7 5 1 Objects Requiring Settings Index Sub index Bit Name Description Reference 3437 hex Brake Timing when Stopped Set the time after a servo OFF comman...

Страница 242: ...he above example shows when there is no brake release request from EtherCAT communications The BKIR signal is assigned to the general purpose output CN1 7 5 2 Operation Timing Basic Timing Servo ON OF...

Страница 243: ...mple shows when there is no brake release request from EtherCAT communications The BKIR signal is assigned to the general purpose output CN1 4 t1 is the period until the value becomes lower than the s...

Страница 244: ...er Note 1 Even when the servo ON input is turned ON again while the motor is decelerating the system does not enter the servo ON state until the motor stops 2 If the main circuit power supply turns OF...

Страница 245: ...l purpose output CN1 Note After the error has been reset the system enters the servo OFF state motor not energized To turn ON the servo send a servo ON command again after resetting the error accordin...

Страница 246: ...e range an Object Setting Error 1 Error No 93 0 will occur Whether the electronic gear is enabled disabled is determined from the setting of the objects If the gear ratio setting is 1 1 the electronic...

Страница 247: ...lution of 0 1 m pulse set as follows The resulting movement is the same as that of the Linear Slider with an external encoder having a resolution of 1 mm pulse 7 6 2 Operation Example 6091 01 hex 6091...

Страница 248: ...are set correctly and there is no trouble with the motor s normal operation 7 7 2 Objects Requiring Settings Index Name Description Reference 3013 hex Force Limit 1 Set the first force limit value of...

Страница 249: ...torque control command N CL is ON NCL OFF is the state in which both of these are OFF 3 The smaller of 60E0 hex or 3013 hex is used 4 The smaller of 60E1 hex or 3522 hex is used Force Limit in Positi...

Страница 250: ...rom the maximum motor speed to 0 mm s into the Soft Start Deceleration Time 3313 hex The time taken for acceleration or deceleration is calculated by the following formula where Vc mm s is the target...

Страница 251: ...Start Acceleration Time 3312 hex and the Soft Start Deceleration Time 3313 hex The S curve time is a duration around an inflection point during acceleration and deceleration 7 8 3 S curve Acceleratio...

Страница 252: ...t vibration When increasing the gain during stabilization stop to reduce the stabilization time When increasing the gain during movement to improve the command following performance When switching the...

Страница 253: ...the time until the gain is actually switched after switching from the Gain 2 to Gain 1 Unit 0 1 ms P 9 12 3117 hex Gain Switching Level in Position Control 1 Set the judgement level for switching betw...

Страница 254: ...1 and Gain 2 P 9 16 3125 hex Gain Switching Delay Time in Force Control Set the time until the gain is actually switched after switching from the Gain 2 to Gain 1 Unit 0 1 ms P 9 17 3126 hex Gain Swit...

Страница 255: ...Force command The gain is switched via a force command z Speed command The gain is switched via a speed command z Following error actual value The gain is switched via the pulse position error in exte...

Страница 256: ...usted to equal to the level set in Gain Switching Level in Speed Control 3122 hex z Gain switching command input via EtherCAT communications The gain is switched instantly when a gain switching comman...

Страница 257: ...communications The gain is switched instantly when a gain switching command is issued via EtherCAT communications z Force command The gain is switched via a force command This section describes the t...

Страница 258: ...tching Level plus the Gain Switching Hysteresis the gain switches to Gain 2 If the absolute value of the force command is less than the value of the Gain Switching Level minus the Gain Switching Hyste...

Страница 259: ...rol 3123 hex 10 mm s s and this condition lasts for the time specified in the Gain Switching Delay Time in Speed Control 3121 hex the gain switches back to Gain 1 If in Gain 1 the absolute value of th...

Страница 260: ...teresis Pulse and this condition lasts for the Delay Time the gain switches back to Gain 1 Set the Level and the Hysteresis unit Pulse according to the external encoder resolution If the position comm...

Страница 261: ...n Switching Level plus the Gain Switching Hysteresis mm s the gain switches to Gain 2 If the absolute value of the actual motor speed is less than the value of the Gain Switching Level minus the Gain...

Страница 262: ...hing Time 3119 hex By setting the Position Gain Switching Time 3119 hex the gain will be switched gradually when there is a large change in the position loop gain If there is a large difference betwee...

Страница 263: ...Ratio Setting 3606 hex When the Switching Mode in Position Control 3115 hex is set to 7 Position command the operation is as shown below 7 10 1 Operating Conditions Conditions Operation mode Position...

Страница 264: ...3606 hex to 100 In the Gain 3 region only the position loop gain and the speed loop gain are treated as Gain 3 and the Gain 1 setting is applied for all other gains If the Gain 2 switching condition i...

Страница 265: ...hase Z signal 7 11 1 Objects Requiring Settings Index Name Description Reference 60B8 hex Touch Probe Function Controls the latch function P A 94 60B9 hex Touch Probe Status Gives the state of latches...

Страница 266: ...404 hex Select either EXT1 EXT2 or EXT3 IN6 3405 hex Select either EXT1 EXT2 or EXT3 IN7 3406 hex Select either EXT1 EXT2 or EXT3 Latch 1 Latch 2 TP1_SEL EXT 1 TP2_SEL EXT 2 Bit 0 Bit 1 Bit 8 Bit 9 0...

Страница 267: ...h Built in EtherCAT Communications 7 11 Touch Probe Function Latch Function 7 7 11 3 Operation Sequences Continuous 60B8 hex Bit 1 9 1 Continuous 60B8 hex 60B9 hex 60B9 hex 60BA hex 60BC hex 60B9 hex...

Страница 268: ...7 Applied Functions 7 42 G5 series Linear Motors Servo Drives With Built in EtherCAT Communications...

Страница 269: ...safety sensor An outline of the function is given together with operation and connection examples 8 1 Safe Torque OFF Function 8 2 8 1 1 Safety Input Signals 8 3 8 1 2 External Device Monitor EDM Outp...

Страница 270: ...sabled the motor uses free run stopping and the stop distance is long In case of internal failure of components the motor may operate in the range of up to 180 degrees of electrical angle The power su...

Страница 271: ...ensor the safety output signal of the device may include L pulses for self diagnosis To avoid malfunction due to the L pulses for self diagnosis a filter that removes the L pulses is built into the sa...

Страница 272: ...f the following 4 signal states using an external device These are the two cases of errors Both safety inputs 1 and 2 are OFF but the EDM output circuit signal does not turn ON Either or both safety i...

Страница 273: ...he Brake Threshold Speed During Operation 3439 hex whichever occurs first Operation Timings to a Safety Status READY t1 3 response time max 5 ms ON OFF response time max 6 ms 0 5 to 5 ms Servo ON OFF...

Страница 274: ...The dynamic brake operates according to the Fault reaction option code 605E hex 3 This is a nomal servo OFF state The dynamic brake operates according to the Disable operation option code 605C hex Tim...

Страница 275: ...AT Communications 8 3 Connection Example 8 8 3 Connection Example Connection with a Safety Controller EDM EDM SF1 SF1 SF2 SF2 M 0V G9SP series Safety output source Safety output 1 Safety output 2 Safe...

Страница 276: ...8 Safety Function 8 8 G5 series Linear Motors Servo Drives With Built in EtherCAT Communications...

Страница 277: ...explains the settings of each object 9 1 Basic Settings 9 2 9 2 Gain Settings 9 7 9 3 Vibration Suppression Settings 9 18 9 4 Analog Control Objects 9 25 9 5 Interface Monitor Settings 9 30 9 6 Extend...

Страница 278: ...e relevant table After changing these objects turn OFF and then back ON the power supply again At this time confirm that the power supply indicator has gone OFF before turning it ON again Do not chang...

Страница 279: ...t direction is negative or 1 if the count direction is positive When finished write the setting to the EEPROM and turn OFF and then ON the power supply to the Servo Drive The external encoder count di...

Страница 280: ...ally increase the setting while monitoring machine operation 3002 hex Realtime Autotuning Mode Selection Setting range 0 to 6 Unit Default setting 1 Data attribute B Size 2 bytes INT16 Access RW PDO m...

Страница 281: ...loop gain will decrease Set the first force limit value of the motor output force Refer to the Force Limit Selection on page 9 45 for details of force limit selection During force control it limits t...

Страница 282: ...cted in the Regeneration Resistor Selection Explanation of Settings 3016 hex Regeneration Resistor Selection Setting range 0 to 3 Unit Default setting 3 1 Data attribute C Size 2 bytes INT16 Access RW...

Страница 283: ...for machines with low machine rigidity Increasing the position loop gain in systems with low machine rigidity or systems with low specific damping frequencies may cause machine resonance resulting in...

Страница 284: ...a Drive with 200 V and 1 kW or greater or with 400 V Set the speed loop integral time constant The smaller the set value the faster the error approaches 0 when stopping Response when the speed loop in...

Страница 285: ...ponsiveness of the second speed loop Set the second speed loop integral time constant Set the second speed feedback filter 3103 hex Speed Feedback Filter Time Constant 1 Setting range 0 to 5 Unit Defa...

Страница 286: ...will occur more easily For details refer to 11 10 Feed forward Function on page 11 32 Set the time constant for the first order lag filter inserted into the feed forward Setting the filter may improv...

Страница 287: ...3 Enabled Disabled 3113 hex Force Feed forward Command Filter Setting range 0 to 6 400 Unit 0 01 ms Default setting 0 Data attribute B Size 2 bytes INT16 Access RW PDO map Not possible 3114 hex Gain...

Страница 288: ...to 10 This object is enabled when the Switching Mode in Position Control 3115 hex is 3 5 6 9 or 10 It sets the judgement level for switching between Gain 1 and Gain 2 The unit depends on the setting o...

Страница 289: ...will be switched gradually when there is a large change in the position loop gain If there is a large difference between Position Loop Gain 1 3100 hex and Position Loop Gain 2 3105 hex set the Positi...

Страница 290: ...es to Gain 1 When the command is 1 the gain switches to Gain 2 Refer to 7 9 3 Diagrams of Gain Switching Setting on page 7 31 for details on setting Precautions for Correct Use Precautions for Correct...

Страница 291: ...me in Speed Control 3121 hex Gain Switching Level in Speed Control 3122 hex and Gain Switching Hysteresis in Speed Control 3123 hex are defined as shown in the diagram to the right The settings for th...

Страница 292: ...rCAT communications G SEL is 0 the gain switches to Gain 1 When the command is 1 the gain switches to Gain 2 For details refer to 7 9 3 Diagrams of Gain Switching Setting on page 7 31 Precautions for...

Страница 293: ...Control 3125 hex Gain Switching Level in Force Control 3126 hex and Gain Switching Hysteresis in Force Control 3127 hex are defined as shown in the diagram to the right The settings for the Gain Swit...

Страница 294: ...2 bytes INT16 Access RW PDO map Not possible Set value Description 0 Adaptive filter disabled The parameters related to notch filters 3 and 4 retain the current values 1 One adaptive filter enabled T...

Страница 295: ...ult set value For details refer to 11 7 Notch Filters on page 11 24 Set the notch depth of resonance suppression notch filter 2 Increasing the setting value shortens the notch depth and the phase lag...

Страница 296: ...daptive filter is enabled this object is set automatically Refer to 11 6 Adaptive Filter on page 11 21 and 11 7 Notch Filters on page 11 24 Set the frequency of resonance suppression notch filter 4 Th...

Страница 297: ...e 1 and 2 are for manufacturer s use only Users are not allowed to set 1 and 2 for this object 2 The table below shows the damping filter you can switch to based on the command direction 3 Enabled Dis...

Страница 298: ...s of 0 1 Hz The range of setting frequency is 1 0 to 200 0 Hz The function is disabled if the setting is 0 to 0 9 Hz For details refer to 11 5 Damping Control on page 11 17 First set Damping Frequency...

Страница 299: ...the setting in units of 0 1 Hz The range of setting frequency is 1 0 to 200 0 Hz The function is disabled if the setting is 0 to 0 9 Hz For details refer to 11 5 Damping Control on page 11 17 First se...

Страница 300: ...e the positioning completed output is ON 3 There is a delay from when the Position Command Filter Time Constant 3222 hex is changed until the new value is applied in internal calculations If the filte...

Страница 301: ...Time 3313 hex to 0 For details refer to 7 8 Soft Start on page 7 24 Precautions for Correct Use Precautions for Correct Use Do not set the Soft Start Acceleration Time and the Soft Start Deceleration...

Страница 302: ...lue For details refer to 6 3 Cyclic Synchronous Torque Mode on page 6 8 3314 hex S curve Acceleration Deceleration Time Setting Setting range 0 to 1 000 Unit ms Default setting 0 Data attribute B Size...

Страница 303: ...s for Correct Use Precautions for Correct Use If you set this object to 1 or 2 when an external encoder with a 90 phase difference output is connected an External Encoder Connection Error Error No 50...

Страница 304: ...orm of the induced voltage monitored at the V terminal with the U terminal connected to GND 3 The waveform of the induced voltage monitored at the W terminal with the V terminal connected to GND Preca...

Страница 305: ...n detection when an external encoder with a 90 phase difference output is used Explanation of Settings 3327 hex External Feedback Pulse Phase Z Setting Setting range 0 to 1 Unit Default setting 0 Data...

Страница 306: ...l purpose input 5 IN5 Refer to 3 1 7 Control Input Details on page 3 9 as well as 7 1 1 Input Signals on page 7 2 3400 hex Input Signal Selection 1 Setting range 0 to 00FF FFFF hex Unit Default settin...

Страница 307: ...al purpose output 2 OUTM2 Refer to 3 1 9 Control Output Details on page 3 12 as well as 7 1 2 Output Signals on page 7 5 3405 hex Input Signal Selection 6 Setting range 0 to 00FF FFFF hex Unit Default...

Страница 308: ...log Monitor 1 Selection Setting range 0 to 22 Unit Default setting 0 Data attribute A Size 2 bytes INT16 Access RW PDO map Not possible Set value Monitor type Unit Output gain when object 3417 hex 0 0...

Страница 309: ...2 3418 hex Analog Monitor 2 Selection Setting range 0 to 22 Unit Default setting 4 Data attribute A Size 2 bytes INT16 Access RW PDO map Not possible Set value Monitor type Unit Output gain when objec...

Страница 310: ...tings also applies when the Analog Monitor 2 Selection 3418 hex and the Analog Monitor 2 Scale Setting 3419 hex are set to 0 Explanation of Settings 3421 hex Analog Monitor Output Setting Setting rang...

Страница 311: ...he position error is equal to or lower than the Position window 6067 hex 2 Turn ON when there is no position command the zero speed detection signal is ON and the position error is equal to or lower t...

Страница 312: ...f the actual motor movement direction The setting has a hysteresis of 10 mm s Refer to 3 1 9 Control Output Details on page 3 12 for the Zero Speed Detection Output ZSP 3433 hex Positioning Completion...

Страница 313: ...detection threshold for the Speed Agreement VCMP flag in EtherCAT communications status 1 Because the Speed Conformity Detection Range has a hysteresis of 10 mm s the actual detection range will be a...

Страница 314: ...ter waiting for the set time set value ms 1 Make the setting as follows to prevent the machine workpiece from moving or falling due to the delay time in the brake operation tb Brake timing when stoppe...

Страница 315: ...e 7 15 Set the required speed for the Brake Interlock Output BKIR to turn OFF after the servo OFF command is detected while the motor is operating For the operation time refer to 7 5 Brake Interlock o...

Страница 316: ...note that the unit for the Following error window 6065 hex will change as well 3440 hex Warning Output Selection 1 Setting range 0 to 13 Unit Default setting 0 Data attribute A Size 2 bytes INT16 Acc...

Страница 317: ...ause it is taken that Servo Drive is in error condition If this object is set to 2 a Drive Prohibition Input Error Error No 38 will occur when the connection between either the positive or negative pr...

Страница 318: ...Immediate Stop Force 3511 hex set value Precautions for Correct Use Precautions for Correct Use An immediate stop forces the motor to decelerate quickly which momentarily causes a large position error...

Страница 319: ...e 0 to 1 Unit Default setting 1 Data attribute B Size 2 bytes INT16 Access RW PDO map Not possible Set value Description 0 The servo is turned OFF based on the setting of the Shutdown option code 605B...

Страница 320: ...ror window 6065 hex Explanation of Settings Precautions for Correct Use Precautions for Correct Use Detection of the Positioning Completed status in EtherCAT communications is always performed using c...

Страница 321: ...3013 hex is used 4 The smaller of 60E1 hex or 3522 hex is used When this object is set to 0 or 1 the Positive and Negative Force Limit Inputs are restricted by the Positive torque limit value 60E0 he...

Страница 322: ...to Force Limit 2 on page 9 46 for settings For the force limits and force limit selection also refer to 7 7 Force Limit Switching on page 7 22 Set the third force limit value of the motor output forc...

Страница 323: ...uring positive movement in the Position Control Mode Set the value in units of 1 of the rated force 100 For details refer to 11 9 Friction Force Compensation Function on page 11 30 3602 hex Excessive...

Страница 324: ...16 Access RW PDO map Not possible Bit Function Set value 0 1 bit 0 Instantaneous speed observer function Disabled Enabled bit 1 Disturbance observer function Disabled Enabled bit 2 Disturbance observe...

Страница 325: ...s described above the bit will be 0010011 and the decimal value 19 Therefore the set value will be 19 Refer to 11 8 Disturbance Observer Function on page 11 28 and 11 11 Instantaneous Speed Observer F...

Страница 326: ...ON Set the compensation gain for disturbance force For details refer to 11 8 Disturbance Observer Function on page 11 28 Set the filter time constant for disturbance force compensation For details ref...

Страница 327: ...second from the load characteristic changes 3 Sharp change Estimates the optimum from the load characteristic changes 3632 hex Realtime Autotuning Customization Mode Setting Setting range 32 768 to 3...

Страница 328: ...bit number of the LSB E g To set the force compensation to Friction compensation small The set value is 3 The exponent is 4 24 3 48 3 Repeat Step 1 and 2 for all bit settings Add all results and set t...

Страница 329: ...DO map Not possible 3638 hex Warning Mask Setting Setting range 32 768 to 32 767 Unit Default setting 4 Data attribute C Size 2 bytes INT16 Access RW PDO map Not possible Bit Warning number hex Warnin...

Страница 330: ...itive direction The value returns to 0 when it exceeds FF but the count continues 3 Total number of EtherCAT communications errors 1 Displays a value between 0 and FF hex The cumulative count is satur...

Страница 331: ...ting 0 Data attribute R Size 2 bytes INT16 Access RW PDO map Not possible 3703 hex Force Limit Flag Output Setting Setting range 0 to 1 Unit Default setting 1 Data attribute A Size 2 bytes INT16 Acces...

Страница 332: ...ting range 0000 to FFFF hex Unit Default setting 0100 hex Data attribute B Size 2 bytes U16 Access RW PDO map Not possible Latch 1 Latch 2 Bit 0 Bit 1 Trigger signal 1 Bit 8 Bit 9 Trigger signal 2 0 0...

Страница 333: ...rror No 91 1 will occur To enable this setting set the Communications Control 3800 hex bit 14 to 0 Once you enable this setting you will receive a Command Error if the data setting warning is detected...

Страница 334: ...on mask setting refer to Warnings Related to EtherCAT Communications on page 12 7 Communications Control 3800 hex Error Error No hex Error name bit 1 83 1 EtherCAT status change error bit 2 83 2 Ether...

Страница 335: ...re disabled The status will also be 0 if an origin return has not been performed Set the threshold for detecting the origin as an absolute value 3801 hex Software Position Limit Function Setting range...

Страница 336: ...3818 hex set value is less than 10 ms the set value 0 1 ms 0 25 ms If 3818 hex set value is more than 10 ms the set value 0 1 ms 1 05 Precautions for Correct Use Precautions for Correct Use If the Po...

Страница 337: ...ns for Correct Use If you set this object to 0 a Motor Setting Error Error No 60 0 will occur Set the mass except cables of the Linear Motor Coil Unit you connect to the Servo Drive For details refer...

Страница 338: ...e Linear Motor you connect to the Servo Drive Set the unit 0 1 A instead of 0 1 Arms For details refer to 3 3 Linear Motor Specifications on page 3 28 Precautions for Correct Use Precautions for Corre...

Страница 339: ...stment 3912 hex is not 0 a Motor Setting Error Error No 60 0 will occur Set the detection level for an Overspeed Error Error No 26 0 Set the maximum speed appropriate for the specifications of the sel...

Страница 340: ...l Gain 3914 hex Set the current loop proportional gain Normally use the value automatically set via the Current Response Auto adjustment 3912 hex Set the current loop integral gain Normally use the va...

Страница 341: ...erm This setting is used to switch the filter order primary or secondary of the two stage force filter Explanation of Settings Precautions for Correct Use Precautions for Correct Use Setting an excess...

Страница 342: ...rmance resulting in a poor detection accuracy or a Magnetic Pole Position Estimation Error If the motor is subjected to a large load or resistance set a sufficiently long force command time The magnet...

Страница 343: ...o be judged as zero movement during magnetic pole position estimation It will be judged as zero movement if the number of motor movement pulses is less than the set value when a force current is appli...

Страница 344: ...ition Estimation Movement for Stop judgement 3925 hex or less persists for the time set in the Magnetic Pole Position Estimation Time for Stop judgement 3926 hex or longer This setting is enabled only...

Страница 345: ...gnetic Pole Position Estimation Maximum Movement 3924 hex it may take a long time until the motor stops because the motor speed when a force command stops will become high The motor may take a long ti...

Страница 346: ...The overload protection function is not designed to provide protection against errors caused by heat generated by the motor Therefore if you set the Motor Overload Curve Selection 3929 hex value too h...

Страница 347: ...wer Supply 10 6 10 2 3 Checking the Displays 10 6 10 2 4 Preparing the Linear Motor for Operation 10 8 10 3 Linear Motor Setup 10 13 10 3 1 Outline of Linear Motor Setup 10 14 10 3 2 Operation from th...

Страница 348: ...ng for Operation Check the necessary items and then turn ON the power supply Check on the display to see whether there are any internal errors in the drive Configure the drive for Linear Motor externa...

Страница 349: ...d check to see whether protective functions such as the STOP and Drive prohibition inputs work as you expected Check operation at both low speed and high speed using the system without a workpiece or...

Страница 350: ...block The control circuit power supply inputs L1C L2C must be properly connected to the terminal block The motor s red U white V and blue W power lines and the green yellow must be properly connected...

Страница 351: ...for Correct Use Precautions for Correct Use Do not change the setting on the Node Address switches after the power supply is turned ON The node address switches can be set to between 00 and 99 The nod...

Страница 352: ...is set by the rotary switches Then the display changes according to the setting of the LED Display Selection 3700 hex An error code is displayed if an error occurs A warning code is displayed if a war...

Страница 353: ...r No 30 0 occurs does not flash on the display Warning occurs Warning cleared Main power supply turned ON and EtherCAT communications established Main power supply interrupted and EtherCAT communicati...

Страница 354: ...ack Pulse Type Selection Set the encoder type 90 phase difference serial communications incremental or serial communications absolute of the selected external encoder For the set value refer to the sp...

Страница 355: ...uctance 0 01 mH Set the phase inductance of the Linear Motor P 9 63 3909 hex Motor Resistance 0 01 Set the phase resistance of the Linear Motor P 9 63 3912 hex Current Response Auto adjustment Set the...

Страница 356: ...4 hex it may take a long time until the motor stops because the motor speed when a force command stops will become high The motor may take a long time to stop due to a low kinetic friction In these ca...

Страница 357: ...r Stop 3927 hex are the values set when the magnetic pole position estimation function is started Changes made during magnetic pole position estimation are not reflected on these values 3924 hex 3922...

Страница 358: ...after you turn ON the power supply Because the Linear Motor operates during magnetic pole position estimation connect a sensor to one of the general purpose inputs and use the over travel external er...

Страница 359: ...e CX Drive Ver 2 7 or higher Precautions for Safe Use Adjusting the current loop gain causes an extreme variation of the motor speed Adjust the current loop gain under conditions where the servo OFF c...

Страница 360: ...o online with the Servo Drive via USB communications 10 3 1 Outline of Linear Motor Setup Wizard screen Operation 1 Motor Settings Select the Motor model 2 External Encoder Settings Enter the external...

Страница 361: ...a network cable 3 Turn ON the power supply 12 to 24 VDC to the CN1 control inputs 24VIN COM 4 Turn ON the Servo Drive power This establishes EtherCAT communications if the required communications sett...

Страница 362: ...roduct in a default state if you have interrupted the procedure before completion by clicking the Cancel or Stop button or if you have failed to step through to the end of the procedure due to a compu...

Страница 363: ...type Phases A B and Z Serial communications type Incremental type Serial communications type Absolute type Check the instruction manual of the external encoder for the types of the external encoder 5...

Страница 364: ...e Magnetic Pole Detection Method setting refer to Setting the Magnetic Pole Detection Data on page 10 9 After selecting click Next button 7 The following screen appears This screen shows the parameter...

Страница 365: ...onnecting the cable 5 Change to the online mode 9 Click I finished all steps in the above check box 10 Select Linear System Auto Setup recommended from Next Action and click Next button 11 Check the S...

Страница 366: ...ion setting When the Linear System Auto Setup is completed the established settings have been saved automatically to the EEPROM of the Servo Drive These parameter settings will be updated when the pow...

Страница 367: ...surement in units of pulses mm Check the relationship between the value displayed in P1 by the external encoder and the mechanical position of the Motor Coil Unit If the direction or pitch of the exte...

Страница 368: ...ves With Built in EtherCAT Communications 18 When the test run is completed click Next button The following screen appears You can check the set parameters 19 Click the Finish button to close the wiza...

Страница 369: ...twork 1 In the CX Drive click Change from the Drive menu to check that the Connection Type is selected correctly 2 Click the Online icon or click Work Online from the Drive menu The Servo Drive is set...

Страница 370: ...online click the following icon or click Test Run from the Drive menu 2 Read the precautions and click Yes Y Check the icon and status bar below to check that the Servo Drive is in the commissioning...

Страница 371: ...right click the setup target Servo Drive from the EtherCAT menu to display the Edit screen 2 Click the following button to switch to the Online screen 3 When the Online screen is open change Online t...

Страница 372: ...target Servo Drive from the EtherCAT menu and select Linear Motor Setup 2 Read the precautions and click OK button The Linear Motor Setup screen opens For the following steps you will work with scree...

Страница 373: ...retry trial operation Check the following items z Wiring Make sure that there are no wiring errors especially for the power supply input and motor output Make sure that there are no short circuits Che...

Страница 374: ...3 Linear Motor Setup on page 10 13 7 Select Test Run from the Tuning Menu of the CX Drive 8 Select Servo ON to servo lock the Linear Motor 9 Select Positive or Negative and start the Linear Motor The...

Страница 375: ...5 2 Objects Requiring Settings 11 18 11 5 3 Operating Procedure 11 19 11 6 Adaptive Filter 11 21 11 6 1 Operating Conditions 11 22 11 6 2 Objects Requiring Settings 11 22 11 6 3 Objects to Be Set Aut...

Страница 376: ...Monitor 1 Scale Setting Set the output gain for the analog monitor 1 P 9 32 3418 hex Analog Monitor 2 Selection Select the monitoring item for the analog monitor 2 P 9 33 3419 hex Analog Monitor 2 Sca...

Страница 377: ...cessing for the position command filter The Following Error Actual Internal Value is reversely converted to command units for application The Following Error Actual Internal Value is the error for the...

Страница 378: ...Analog Monitor 1 Scale Setting 3417 hex is set to 0 are as shown below The following explanation of settings also applies when the Analog Monitor 2 Selection 3418 hex and the Analog Monitor 2 Scale S...

Страница 379: ...o the motor speed and the force command and according to the result of the estimation automatically sets the optimal gain It also adds simultaneously the friction force to the force command in advance...

Страница 380: ...l system has a large impact on the gain adjustment of the servo The servo system responsiveness cannot be set high for machines with a low resonance frequency low machine rigidity 11 2 3 Gain Adjustme...

Страница 381: ...gain according to the result of the estimation At the same time it can lower the resonance and vibration if the adaptive filter is enabled Realtime autotuning is enabled for any control to adjust the...

Страница 382: ...does not operate properly Load condition If the load mass is too small or too large compared with the Motor Coil Unit Mass less than 3 times or more than 20 times or more If the load mass changes If t...

Страница 383: ...es to the Speed Control Force Control Mode 2 The description for the set value 1 applies to the Force Control Mode 3 The description for the set value 3 applies to the Speed Control Mode the descripti...

Страница 384: ...Rigidity Setting 3003 hex is increased This is not a problem if the noise or vibration disappears right away If vibration occurs or if an unusual noise lasts for three or more reciprocating operation...

Страница 385: ...0 45 30 10 000 800 4 45 35 1 600 600 55 35 10 000 600 5 55 45 1 200 500 70 45 10 000 500 6 75 60 900 400 95 60 10 000 400 7 95 75 700 300 120 75 10 000 300 8 115 90 600 300 140 90 10 000 300 9 140 110...

Страница 386: ...the following objects to be updated For details refer to Realtime Autotuning Object Table on page 11 11 11 3 5 Objects to Be Updated Objects to Be Updated Index Name Description 3004 hex Mass Ratio Up...

Страница 387: ...etting is not retained set this to 50 3117 hex Gain Switching Level in Position Control If the current setting is not retained set this to 50 3118 hex Gain Switching Hysteresis in Position Control If...

Страница 388: ...d the function itself is disabled In addition these objects are functionally disabled although their set values can be changed Objects to Be Disabled Index Name Description 3610 hex Function Expansion...

Страница 389: ...ing waveform monitoring with the data tracing function of the CX Drive or by measuring the analog voltage waveform with the monitor function The Motor Velocity Actual Value Motor Velocity Demand Value...

Страница 390: ...lock Decrease Speed Loop Integral Time Constant 1 3102 hex to the extent that hunting does not occur upon servo lock Does hunting or vibration occur when the motor moves No Decrease Speed Loop Gain 1...

Страница 391: ...following condition Precautions for Correct Use Precautions for Correct Use Stop operation before changing the objects or switching with DFSEL The damping control function may not function properly o...

Страница 392: ...ex Name Description Reference 3213 hex Damping Filter Selection Select the Damping Filter Switching Mode according to the condition of the unit 0 Up to two filters can be used simultaneously 3 Switchi...

Страница 393: ...find a proper one with minimum vibration 3 Make the damping filter 1 to 4 settings First set the filter to 0 and check the force waveform during operation The stabilization time can be reduced by sett...

Страница 394: ...rs are not allowed to set 1 and 2 for this object 2 The table below shows the damping filter you can switch to based on the command direction 3 Enabled Disabled Set value Description 0 Up to two filte...

Страница 395: ...ilter which removes the resonance component from the force command The automatically set notch filter frequency is set in Notch 3 3207 to 3209 hex or Notch 4 3210 to 3212 hex Refer to 11 7 Notch Filte...

Страница 396: ...nts If the resonance frequency is less than 3 times the response time frequency Hz If the resonance peak or control gain is too low to affect the motor speed If there are three or more resonance point...

Страница 397: ...e or vibration occurs the setting of Notch 3 3207 to 3209 hex or Notch 4 3210 to 3212 hex may have changed to an extreme value In this case first of all set the Adaptive Filter Selection 3200 hex to 0...

Страница 398: ...The G5 series Servo Drives provide four notch filters that can be used for adjusting frequency width and depth If controlled device causes resonance at a specific location you can set the resonance f...

Страница 399: ...r is disabled if 100 is set P 9 19 3204 hex Notch 2 Frequency Setting Set the center frequency of notch filter 2 The details are the same with the notch filter 1 frequency P 9 19 3205 hex Notch 2 Widt...

Страница 400: ...lue of 100 If the indication unit is dB this value should conform to the right column in the table below 11 7 2 Notch Filter Width and Depth Width Setting Depth Setting Width Depth Set value Bandwidth...

Страница 401: ...o Drives With Built in EtherCAT Communications 11 7 Notch Filters 11 11 7 2 Notch Filter Width and Depth 30 25 20 15 10 5 0 5 10 1 000 0 0 1 0 1 3 dB Depth 0 width 4 Depth 50 width 4 Depth 0 width 8 N...

Страница 402: ...such as the force limit settings are set correctly and there is no trouble with the motor s normal operation When realtime autotuning function is disabled The setting of 3002 hex is 0 When instantaneo...

Страница 403: ...dvantage and disadvantage when setting this value 3 Set the Disturbance Force Compensation Gain 3623 hex After you set the Disturbance Observer Filter Setting 3624 hex increase the value of the Distur...

Страница 404: ...ons Operating conditions Operation mode The operating mode depends on the control mode 1 Others When Servo is ON When elements other than control objects such as the force limit settings are set corre...

Страница 405: ...ensation together or separately Take note that the following use limit is applied upon control mode switching or servo ON During Force Control The unbalanced load compensation and the dynamic friction...

Страница 406: ...dback If the Torque offset 60B2 hex is set both the set value and the force feed forward valued are added to the force command 11 10 1 Objects Requiring Settings Index Name Description Reference 3110...

Страница 407: ...nge of constant speed becomes smaller as the speed feed forward gain increases Precautions for Correct Use Precautions for Correct Use If the speed feed forward gain is set to 100 the Following Error...

Страница 408: ...sturbance torque is working In reality disturbance force is always applied and therefore the Following Error Actual Value cannot be completely 0 Force feed forward can reduce the Following Error Actua...

Страница 409: ...control objects such as the force limit settings are set correctly and there is no trouble with the motor s normal operation When realtime autotuning function is disabled The setting of 3002 hex is 0...

Страница 410: ...ns in the force waveform or the operation noise increase significant enough to cause a problem return the setting to 0 and make sure that the mass ratio or the adjustment objects are correct If fluctu...

Страница 411: ...a Problem Occurs 12 3 12 1 3 Replacing the Linear Motor or Servo Drive 12 3 12 2 Warnings 12 5 12 2 1 Related Objects 12 5 12 2 2 Warning List 12 6 12 3 Errors 12 9 12 3 1 Error List 12 9 12 3 2 Imme...

Страница 412: ...Make an analysis using the 7 segment display on the front of the Servo Drive or using CX Drive tools z When an Error Has Occurred Check the error display and make an analysis based on the error that...

Страница 413: ...the tests verify that you can immediately stop the machine using an immediate stop in case the machine runs out of control Use the following procedure to replace the Linear Motor or Servo Drive Remov...

Страница 414: ...lt in EtherCAT Communications 1 Take a record of all object settings Use the CX Drive or other software and take a record of the settings of all objects 2 Replace the Servo Drive 3 Set the objects Use...

Страница 415: ...Select the warning for Warning Output 2 WARN2 0 Output for all warnings 1 or higher Refer to 12 2 2 Warning List on page 12 6 P 9 40 3638 hex Warning Mask Setting Set a mask for warning detection If y...

Страница 416: ...not use any settings for Error Output Selection 1 3440 hex and Error Output Selection 2 3441 hex other than those given in the above table You can clear these warnings by executing the error rest comm...

Страница 417: ...y for the master is turned OFF a diagnosis message may be left in the Diagnosis History Warnings Related to EtherCAT Communications Warning number Warning name Warning condition Warning Hold Selection...

Страница 418: ...Motors Servo Drives With Built in EtherCAT Communications Precautions for Correct Use Precautions for Correct Use Do not use any settings for Error Output Selection 1 3440 hex and Error Output Select...

Страница 419: ...or HH is displayed as the error number the internal MPU has malfunctioned Turn OFF the power immediately if one of these error numbers is displayed 12 3 1 Error List Error No Error detection function...

Страница 420: ...Error 2 3 B 3 hex External Encoder Status Error 3 3 B 4 hex External Encoder Status Error 4 3 B 5 hex External Encoder Status Error 5 3 B 55 hex 0 hex Phase A Connection Error 3 B 1 hex Phase B Conne...

Страница 421: ...lfunctioned Turn OFF the power immediately if one of these error numbers is displayed The immediate stop function controls the motor and stop it if an error that causes an immediate stop Deceleration...

Страница 422: ...error Error No 26 1 occur at the same time the immediate stop will not occur either If the actual speed is not lower than 30 mm s after the time set in the Error Detection Allowable Time Setting 3614...

Страница 423: ...ON Increase the power supply capacity The Servo Drive is faulty circuit fault Replace the Servo Drive 12 hex 0 hex Overvoltage The power supply voltage exceeded the allowable input voltage range caus...

Страница 424: ...r supply voltage Change the power supply Eliminate the cause of the failure of the electromagnetic contactor on the main circuit power supply and then turn ON the power again 1 hex Main Power Supply U...

Страница 425: ...k for missing connector pins in motor connections U V and W If any loose or missing connector pins are found secure them firmly The relay for the dynamic brake has been welded due to frequent servo ON...

Страница 426: ...s incorrect and the motor cable to was connected to a motor for another axis Wire the motor and the external encoder correctly so that the wires match the axes 18 hex 0 hex Regeneration Overload 4 The...

Страница 427: ...Level Setting 3910 hex Do not give excessive speed commands Check the input frequency dividing ratio and multiplication ratio of the position command If overshooting occurred due to faulty gain adjust...

Страница 428: ...tion Error 1 There is a duplicate setting in the input signal IN1 IN2 IN3 and IN4 function allocations Allocate the functions to the connector pins correctly 1 hex Interface Input Duplicate Allocation...

Страница 429: ...turned ON and data was read from the EEPROM The Servo Drive is faulty Replace the Servo Drive Return the Servo Drive to the dealer that it was purchased from and ask for investigation and repair 38 he...

Страница 430: ...pply to reset 1 hex External Encoder Status Error 1 Bit 1 of the external encoder error code ALMC was set to 1 Refer to the external encoder specifications 2 hex External Encoder Status Error 2 Bit 2...

Страница 431: ...tic Pole Position Estimation Error 1 The magnetic pole position estimation was not completed successfully The external encoder direction setting is wrong Check the specifications of the external encod...

Страница 432: ...tions Synchronization Error 8 4 hex Synchronization Error 5 hex Sync Manager WDT Error 87 hex 0 hex Immediate Stop Input Error An Immediate Stop STOP signal was input Check the Immediate Stop STOP sig...

Страница 433: ...cycle was set to 250 or 500 s Check the communications cycle settings or the electronic gear object Check the communications cycle settings or control mode settings Check the communications cycle sett...

Страница 434: ...ur due to the timing between safety input 1 2 and error clear input This error will occur if both of the following conditions are met An error was cleared when at least one of the input photocouplers...

Страница 435: ...cle SYNC0 cycle 4 hex Synchronization Error Occurs during operation Control PCB error Replace the Servo Drive 5 hex Sync Manager WDT Error Occurs during operation PDO communications were stopped for m...

Страница 436: ...her status Init Pre Operational Safe Operational was received An unsupported number was set for the Modes of operation 6060 hex The setting of the Modes of operation 6060 hex was changed at an interva...

Страница 437: ...Error Synchronization Error The number of consecutive errors in receiving data during the communication sync time exceeded the value specified for the Communications Error Setting 2200 hex The Sync0 s...

Страница 438: ...setting Review the setting of DC Mode in the host controller 0035 hex Synchronization Cycle Setting Error An unsupported synchronous cycle SYNC0 cycle was set Review the synchronous cycle SYNC0 cycle...

Страница 439: ...for two communications cycles or more in Profile position mode pp Set the Servo Drive so that it retains the object value for two communications cycles or more It is hard to determine if the motor run...

Страница 440: ...controller is incorrect The size of the absolute command is set incorrect The polarity of an incremental command is set incorrect Check the actual and target values Check the operation direction The h...

Страница 441: ...mic brake resistance is disconnected Review the load mass Replace the motor and Servo Drive with proper ones The dynamic brake is disabled Check if the dynamic brake is disabled or broken Enable the d...

Страница 442: ...ble because the cable does not meet specifications Check to see if it is a shielded twisted pair cable with core wires that are at least 0 12 mm2 Use a control I O signal cable that meets specificatio...

Страница 443: ...e set value of the Mass Ratio 3004 hex Adjust the set value of object 3004 hex with the load Vibration is occurring at the same frequency as the power supply Inductive noise is occurring Check to see...

Страница 444: ...rror that occurred Check the error number in 12 4 1 Troubleshooting with Error Displays on page 12 13 An excessive load or external force is applied to the Servo Drive Check to be sure that the linear...

Страница 445: ...aintenance cycle depends on the installation environment and application conditions of the Linear Sliders and Servo Drives Recommended maintenance times are given below for Linear Sliders and Servo Dr...

Страница 446: ...ate even when the Servo Drive is stored with no power supplied If the Servo Drive is not used for a long time we recommend periodic inspection and a part replacement period of 5 years If the motor or...

Страница 447: ...1 4 Modes of Operation and Applied Functions A 6 A 1 5 Changing the Mode of Operation A 7 A 1 6 Homing Mode Specifications A 15 A 1 7 Object Dictionary A 22 A 1 8 Communication Objects A 25 A 1 9 PDO...

Страница 448: ...ion on page A 3 For details on command coding refer to Command Coding on page A 3 Note 1 Quick stop active state is not supported Even if a Quick stop command is received it will be ignored A 1 1 Cont...

Страница 449: ...bled Initialization has been completed Servo Drive parameters can be set Ready to switch on The main circuit power supply can be turned ON Servo Drive parameters can be set Switched on The main circui...

Страница 450: ...x If an unsupported operation mode is specified a Function Setting Error Error 93 4 will occur State Coding Conditions Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Switch on disabled Quick stop Voltage e...

Страница 451: ...eceive PDO Mapping 1600 hex refer to 5 4 4 Variable PDO Mapping on page 5 9 1 The communications cycle is set in the controller Refer to the manual of the controller that is connected for the setting...

Страница 452: ...cations cycle is set to 1 ms or above 4 When realtime autotuning is enabled the instantaneous speed observer and disturbance observer are automatically disabled 5 Realtime autotuning must be disabled...

Страница 453: ...he command value Therefore when the Mode of operation is changed from the position control mode to the speed control mode the enabled command value must be set to the Target velocity 60FF hex at the s...

Страница 454: ...immediate stop When the Halt bit is ON the motor performs the stop operation according to the setting of the Halt option code 605D hex Precautions for Correct Use Precautions for Correct Use Precauti...

Страница 455: ...ained For details see figure d below 3 When commands in the Controlword 6040 hex are not followed when the servo is ON this bit will be 0 ignored For details see figures b and c below Modes of Operati...

Страница 456: ...12 will be 0 during a deceleration due to servo OFF Note The operation during the interval from A to B for drive prohibition and main circuit power OFF is the same as when the servo is turned OFF 6061...

Страница 457: ...ue to servo OFF 4 The mode shown in 6061 hex is forced to 0 because the mode shown in 6061 hex is different from the mode of operation Note The operation during the interval from A to B for drive proh...

Страница 458: ...in 6061 hex is forced to 0 because the mode shown in 6061 hex is different from the mode of operation Note The operation during the interval from A to B for drive prohibition and main circuit power O...

Страница 459: ...ceding values during deceleration when the servo is turned OFF Note The operation during the interval from A to B for main circuit power OFF is the same as when the servo is turned OFF The stop functi...

Страница 460: ...is shown by 6061 hex Note The operation during the interval from A to B for drive prohibition and main circuit power OFF is the same as when the servo is turned OFF pp Operation enabled Switched on N...

Страница 461: ...Specifications Homing Mode Configuration Supported Homing Methods Homing method Description Reference 0 Not specified 8 Homing by Origin Proximity Input and origin signal positive operation start P A...

Страница 462: ...ero RW U32 Command unit s 100 to 3 276 700 5 000 4103 hex 00 hex Coordinate System Setting Mode RW U16 0000 to FFFF hex 0000 hex 4104 hex 00 hex Coordinate System Setting Position RW INT32 Command uni...

Страница 463: ...mbination of these bits The status based on the combination of the bits are shown in the following table 12 Homing attained 13 Homing error Bit 13 Bit 12 Bit 10 Description 0 0 0 Homing procedure is i...

Страница 464: ...on of detection of the origin signal when the Origin Proximity Input is OFF and the reverse direction when the Origin Proximity Input is ON The operation direction reverses for the positive drive proh...

Страница 465: ...ition input do not assign the drive prohibition input to a general purpose input For details on assigning the general purpose input signals refer to 7 1 Sequence I O Signals on page 7 2 When the Drive...

Страница 466: ...direction of the homing operation is the negative direction in Homing method 33 and the positive direction in Homing method 34 A homing error Home error 1 will occur in the following cases When the dr...

Страница 467: ...e mode cst When backlash compensation is not completed Coordinate System Setting Mode 4103 hex 1 For the set value refer to the table below The operation vary depending on whether POS_SEL is in bit 3...

Страница 468: ...hex Data Type Area Definitions of data types 1000 to 1FFF hex CoE Communications Area Definitions of variables that can be used by all servers for designated communications 2000 to 2FFF hex Manufactur...

Страница 469: ...ng mode Setting range The possible range of settings Unit Physical units Default setting Default value set before shipment Data attribute The timing when a change in the contents is updated for a writ...

Страница 470: ...Size Size Access Access PDO map Possible Not possible Sub index 01 hex Sub index name Setting range Range Unit Unit Default setting Default Data attribute Attribute Size Size Access Access PDO map Po...

Страница 471: ...ault setting 0002 0192 hex Data attribute Size 4 bytes U32 Access RO PDO map Not possible Bit Name Description 0 to 15 Device profile number 402 192 hex Drive Profile 16 to 23 Type 02 Servo Drive 25 t...

Страница 472: ...ations Model Single phase 100 VAC 100 W R88D KN01L ECT L 200 W R88D KN02L ECT L 400 W R88D KN04L ECT L Single phase 3 phase 200 VAC 100 W R88D KN01H ECT L 200 W R88D KN02H ECT L 400 W R88D KN04H ECT L...

Страница 473: ...No 11 0 Writing to the EEPROM may take up to 10 seconds This is when all objects are changed There is a limit to the number of times you can write to the EEPROM The following objects are saved 1010 he...

Страница 474: ...owing cases an ABORT code is returned Writing with CompleteAccess Writing a value other than 6461 6F6C hex Writing when there is a Control Power Supply Undervoltage Error Error No 11 0 Writing in oper...

Страница 475: ...ibute Size 4 bytes U32 Access RO PDO map Not possible Sub index 03 hex Revision Number Setting range Unit Default setting Refer to the table Data attribute Size 4 bytes U32 Access RO PDO map Not possi...

Страница 476: ...ached it is saved as Diagnosis message 1 and the sequence starts again 10F0 hex Backup Parameters Mode Sub index 00 hex Number of entries Setting range Unit Default setting 02 hex Data attribute Size...

Страница 477: ...Data attribute D Size 4 bytes U32 Access RW PDO map Not possible Sub index 03 hex PDO entry 3 3rd Output Object to be mapped Setting range Unit Default setting 60B8 0010 hex Data attribute D Size 4 b...

Страница 478: ...e Op or Operational Op Writing with non existent objects specified Writing with incorrect object size specified Writing with objects that cannot be mapped in the PDO mapping specified The following ob...

Страница 479: ...ttribute Size 1 byte U8 Access RO PDO map Not possible Sub index 01 hex PDO entry 1 1st Output Object to be mapped Setting range Unit Default setting 6040 0010 hex Data attribute Size 4 bytes U32 Acce...

Страница 480: ...ault setting 607A 0020 hex Data attribute Size 4 bytes U32 Access RO PDO map Not possible Sub index 03 hex PDO entry 3 3rd Output Object to be mapped Setting range Unit Default setting 60FF 0020 hex D...

Страница 481: ...t Default setting 607A 0020 hex Data attribute Size 4 bytes U32 Access RO PDO map Not possible Sub index 03 hex PDO entry 3 3rd Output Object to be mapped Setting range Unit Default setting 60FF 0020...

Страница 482: ...Default setting 60FF 0020 hex Data attribute Size 4 bytes U32 Access RO PDO map Not possible Sub index 04 hex PDO entry 4 4th Output Object to be mapped Setting range Unit Default setting 6071 0010 h...

Страница 483: ...Size 4 bytes U32 Access RO PDO map Not possible Sub index 03 hex PDO entry 3 3rd Output Object to be mapped Setting range Unit Default setting 60FF 0020 hex Data attribute Size 4 bytes U32 Access RO...

Страница 484: ...D Size 4 bytes U32 Access RW PDO map Not possible Sub index 04 hex PDO entry 4 4th Input Object to be mapped Setting range Unit Default setting 60BA 0020 hex Data attribute D Size 4 bytes U32 Access R...

Страница 485: ...ting with incorrect object size specified Writing with objects that cannot be mapped in the PDO mapping specified The following objects can be mapped to the Receive PDO mapping Index Sub index Bit len...

Страница 486: ...ange Unit Default setting 6077 0010 hex Data attribute Size 4 bytes U32 Access RO PDO map Not possible Sub index 05 hex PDO entry 5 5th Input Object to be mapped Setting range Unit Default setting 60F...

Страница 487: ...ata attribute Size 4 bytes U32 Access RO PDO map Not possible Sub index 04 hex PDO entry 4 4th Input Object to be mapped Setting range Unit Default setting 6077 0010 hex Data attribute Size 4 bytes U3...

Страница 488: ...4 4th Input Object to be mapped Setting range Unit Default setting 6077 0010 hex Data attribute Size 4 bytes U32 Access RO PDO map Not possible Sub index 05 hex PDO entry 5 5th Input Object to be map...

Страница 489: ...tes U32 Access RO PDO map Not possible Sub index 04 hex PDO entry 4 4th Input Object to be mapped Setting range Unit Default setting 6077 0010 hex Data attribute Size 4 bytes U32 Access RO PDO map Not...

Страница 490: ...0108 hex Data attribute Size 4 bytes U32 Access RO PDO map Not possible A 1 10 Sync Manager Communication Objects 1C00 hex Sync Manager Communication Type Sub index 00 hex Number of used Sync Manager...

Страница 491: ...e Operational Pre Op Writing to other than 1600 hex and 1701 to 1705 hex Data written to 1C13 hex is other than 1A00 hex 1B01 to 1B04 hex and 1BFF hex 1C10 hex Sync Manager 0 PDO Assignment Sub index...

Страница 492: ...ications will be returned Writing when the EtherCAT communications state is other than Pre Operational Pre Op Writing to other than 1A00 hex 1B01 hex to 1B04 hex and 1BFF hex 1C13 hex Sync Manager 3 P...

Страница 493: ...setting 0002 hex Data attribute A Size 2 bytes U16 Access RW PDO map Not possible Sub index 02 hex Cycle Time Setting range Unit Default setting 0000 0000 hex Data attribute Size 4 bytes U32 Access RO...

Страница 494: ...02 hex Data attribute A Size 2 bytes U16 Access RW PDO map Not possible Sub index 02 hex Cycle Time Setting range Unit ns Default setting 0000 0000 hex Data attribute Size 4 bytes U32 Access RO PDO ma...

Страница 495: ...ler of an error on the G5 series Servo Drive If you connect the G5 series Servo Drive with a Machine Automation Controller NJ series Model NJ301 NJ501 map this object to the PDO Sysmac Error Status Cl...

Страница 496: ...ynchronization Error Error No 83 3 is detected It can be set to between 0 and 15 The error will occur when the number of detected Data Setting Warning exceeds this set value 1 Additional Information W...

Страница 497: ...igin Position ZPOINT 0 Outside origin range 3 3 3 1 Within origin range 1 Distribution completed DEN 0 Distributing 3 1 Distribution completed 2 Zero Speed Detected ZSP 0 Zero speed not detected 3 3 3...

Страница 498: ...sition Setting Unit Selection 3520 hex However this signal is always in command units Therefore there may be differences in the judgement conditions for INP2 and NEAR i e when an electronic gear is se...

Страница 499: ...ioning Completed Hold Time 3433 hex do not affect this signal Therefore there may be differences in the judgement conditions for INP1 and Target reached 6041 hex bit 10 i e when an electronic gear is...

Страница 500: ...ailbox communications When executing the Error Reset object remove the cause of the trip or fault before writing In the following two cases an ABORT code is returned Writing with CompleteAccess Writin...

Страница 501: ...number of the error The main number and sub number are hexadecimal numbers but are combinations of 0 to 9 A 1 12 Servo Drive Profile Objects 603F hex Error code Setting range 0000 to FFFF hex Unit De...

Страница 502: ...ize 2 bytes U16 Access RW PDO map Possible Bit Name Description 0 Switch on The state is controlled by these bits Quick stop is not supported The Quick stop bit is ignored even if set to 0 1 1 Enable...

Страница 503: ...mpleted during the Homing mode 3 This bit is not used in other modes of operation 11 Internal limit active This bit indicates that the limit function is in effect This bit becomes 1 when the limit fun...

Страница 504: ...value is ignored and operation will follow the Servo Drive s internal command However when the Target Value Ignored bit later changes to 1 and the target value is enabled the target position of the co...

Страница 505: ...he motor may move suddenly Precautions for Correct Use Precautions for Correct Use Position control is forced into operation during deceleration and after the motor has stopped main power supply OFF T...

Страница 506: ...and coordinates in the host controller and then execute the operation The motor may move suddenly Precautions for Correct Use Precautions for Correct Use Position control is forced into operation duri...

Страница 507: ...INT16 Access RW PDO map Not possible Set value Decelerating 1 After stopping Deceleration method Error Operation after stopping Error 7 Operation A 2 Immediate Stop 3 Immediate Stop Force 3511 hex Cl...

Страница 508: ...n process is also forced to stop This object sets the operation mode The default value is 0 Not specified Set the operation mode from the master after the power supply is turned ON A Command Warning E...

Страница 509: ...9 and 4 294 967 294 the set value becomes 134 217 728 6062 hex Position demand value Setting range 2 147 483 648 to 2 147 483 647 Unit Command unit Default setting 0 Data attribute Size 4 bytes INT32...

Страница 510: ...Set the value in units of 0 1 of the rated force 100 This object gives the Servo Drive s internal force command value Set the value in units of 0 1 of the rated force 100 6067 hex Position window Set...

Страница 511: ...hat the Positive position limit is larger than the Negative position limit The software position limit is disabled when an origin return has not been completed 6077 hex Torque actual value Setting ran...

Страница 512: ...n be used in Cyclic synchronous position mode csp Profile position mode pp and Homing mode hm When the communications cycle is set to 250 s or 500 s the position command FIR filter is disabled regardl...

Страница 513: ...page A 15 6091 hex Gear ratio Sub index 00 hex Number of entries Setting range Unit Default setting 02 hex Data attribute Size 1 byte U8 Access RO PDO map Not possible Sub index 01 hex Motor revolutio...

Страница 514: ...he operation may be performed in the direction opposite to the command increment direction Absolute value of Current position command additional value Previous position command additional value Maximu...

Страница 515: ...ex bit 9 remote is 0 local For details on the latch function refer to 7 11 Touch Probe Function Latch Function on page 7 39 Explanation of Settings 60B2 hex Torque offset Setting range 5 000 to 5 000...

Страница 516: ...ssible Bit Value Description 0 0 Latch 1 is disabled 1 Latch 1 is enabled 1 0 No value latched with Latch 1 1 There is a value latched with Latch 1 2 to 5 0 Reserved always set to 0 6 to 7 0 to 3 The...

Страница 517: ...e Unit Default setting 0008 hex Data attribute Size 2 bytes U16 Access RO PDO map Not possible Sub index 02 hex 2nd supported homing method Setting range Unit Default setting 0012 hex Data attribute S...

Страница 518: ...of the EDM output 60F4 hex Following error actual value Setting range 536 870 912 to 536 870 912 Unit Command unit Default setting 0 Data attribute Size 4 bytes INT32 Access RO PDO map Possible 60FA h...

Страница 519: ...put DEC 0 OFF 1 ON 3 to 15 Reserved 16 Encoder Phase Z Detection PC 0 Phase Z signal not detected during communication cycle 1 Phase Z signal detected during communication cycle 17 External Latch Inpu...

Страница 520: ...b index 00 hex Number of entries Setting range Unit Default setting 02 hex Data attribute Size 1 byte U8 Access RO PDO map Not possible Sub index 01 hex Physical outputs Setting range 0000 0000 to FFF...

Страница 521: ...isable output 1 Set brake enable output 1 to 15 Reserved 1 0 16 Remote Output 1 Mask R OUT1 0 R OUT1 disable output 1 R OUT1 enable output 17 Remote Output 2 Mask R OUT2 0 R OUT2 disable output 1 R OU...

Страница 522: ...ccess RO PDO map Not possible Bit Supported mode Definition 0 pp Profile Position mode 1 Supported 1 vl Velocity mode 0 Not supported 2 pv Profile Velocity mode 0 Not supported 3 tq Profile Torque mod...

Страница 523: ...erational Pre Op R Updated after the control power is reset It is not updated for a Config command via EtherCAT communications RO Write prohibited Index Sub Index Name Default setting Setting range Un...

Страница 524: ...t possible 01 hex Backup Parameter Checksum 4 bytes U32 RO Not possible 02 hex Backup Parameter Changed 0 1 bit BOOL A Not possible 10F3 hex Diagnosis History 00 hex Number of entries 13 hex 1 byte U8...

Страница 525: ...e 1701 hex 258th receive PDO Mapping 00 hex Number of objects in this PDO 04 hex 1 byte U8 RO Not possible 01 hex 1st Output Object to be mapped 6040 0010 hex 4 bytes U32 RO Not possible 02 hex 2nd Ou...

Страница 526: ...possible 1704 hex 261th RxPDO mapping parameter 00 hex Number of objects in this PDO 09 hex 1 byte U8 RO Not possible 01 hex 1st Output Object to be mapped 6040 0010 hex 4 bytes U32 RO Not possible 0...

Страница 527: ...bytes U32 RO Not possible 1A00 hex 1st transmit PDO Mapping 00 hex Number of objects in this PDO 07 hex 1 byte U8 RW Not possible 01 hex 1st Input Object to be mapped 6041 0010 hex 4 bytes U32 RW Not...

Страница 528: ...Not possible 09 hex 9th Input Object to be mapped 60FD 0020 hex 4 bytes U32 RO Not possible 1B02 hex 259th transmit PDO Mapping 00 hex Number of objects in this PDO 09 hex 1 byte U8 RO Not possible 01...

Страница 529: ...ossible 1B04 hex 261th transmit PDO Mapping 00 hex Number of objects in this PDO 0A hex 1 byte U8 RO Not possible 01 hex 1st Input Object to be mapped 603F 0010 hex 4 bytes U32 RO Not possible 02 hex...

Страница 530: ...nc Manager 1 PDO Assignment 00 hex Number of assigned PDOs 00 hex 1 byte U8 RO Not possible 1C12 hex Sync Manager 2 PDO Assignment 00 hex Number of assigned PDOs 01 hex 1 byte U8 D Not possible 01 hex...

Страница 531: ...O Not possible 04 hex SynchronizationTypes supported 0004 hex 2 bytes U16 RO Not possible 05 hex Minimum Cycle Time 0000 3A98 hex ns 4 bytes U32 RO Not possible 06 hex Calc and Copy Time 0006 06F8 hex...

Страница 532: ...6 hex 00 hex Regeneration Resistor Selection 0 3 2 0 to 3 2 bytes INT16 C Not possible Pn016 3017 hex 00 hex External Regeneration Resistor Setting 0 0 to 4 2 bytes INT16 C Not possible Pn017 3100 hex...

Страница 533: ...3124 hex 00 hex Switching Mode in Force Control 0 0 to 3 2 bytes INT16 B Not possible Pn124 3125 hex 00 hex Gain Switching Delay Time in Force Control 0 0 to 10 000 0 1 ms 2 bytes INT16 B Not possible...

Страница 534: ...curve Acceleration Deceleration Time Setting 0 0 to 1 000 ms 2 bytes INT16 B Not possible Pn314 3317 hex 00 hex Speed Limit Selection 1 0 to 1 2 bytes INT16 B Not possible Pn317 3321 hex 00 hex Speed...

Страница 535: ...ex Speed for Motor Detection 1 000 10 to 20 000 mm s 2 bytes INT16 A Not possible Pn436 3437 hex 00 hex Brake Timing when Stopped 0 0 to 10 000 ms 2 bytes INT16 B Not possible Pn437 3438 hex 00 hex Br...

Страница 536: ...ytes INT16 B Not possible Pn609 3610 hex 00 hex Function Expansion Setting 64 0 to 511 2 bytes INT16 B Not possible Pn610 3614 hex 00 hex Error Detection Allowable Time Setting 200 0 to 1 000 ms 2 byt...

Страница 537: ...2 3904 hex 00 hex Motor Coil Unit Mass 0 0 to 32 767 0 01 kg 2 bytes INT16 R Not possible Pn904 3905 hex 00 hex Motor Rated Force 0 0 to 32 767 0 1 N 2 bytes INT16 R Not possible Pn905 3906 hex 00 hex...

Страница 538: ...00 to FFFF hex 2 bytes U16 RO TxPDO 4100 hex 00 hex Config 0000 0000 hex 0000 0000 to FFFF FFFF hex 4 bytes U32 B Not possible 4103 hex 00 hex Coordinate System Setting Mode 0083 hex 0000 to FFFF hex...

Страница 539: ...32 A Not possible Pn743 02 hex Max position limit 500 000 1 073 741 823 to 1 073 741 823 Command unit 4 bytes INT32 A Not possible Pn744 607F hex 00 hex Max profile velocity 0 0 to 2 147 483 647 Comma...

Страница 540: ...4 hex 4th supported homing method 20 2 bytes U16 RO Not possible 05 hex 5th supported homing method 33 2 bytes U16 RO Not possible 06 hex 6th supported homing method 34 2 bytes U16 RO Not possible 07...

Страница 541: ...ssumed cause Level Reference Maj Prt Min Obs Info 04A8 0000 hex Control Power Supply Undervoltage The voltage between the positive and negative terminals in the control power supply converter dropped...

Страница 542: ...set to 1 a momentary power interruption occurred between L1 and L3 for longer than the value specified for the Momentary Hold Time The voltage between the positive and negative terminals in the main p...

Страница 543: ...he Servo Drive The control circuit malfunctioned temporarily due to excess noise or some other problem The Servo Drive s self diagnosis function detected an error in the Servo Drive 3 P A 117 080B 000...

Страница 544: ...phase B connection An error such as broken wiring was detected in the external encoder phase B connection 3 P A 122 0816 0000 hex Phase Z Connection Error An error such as broken wiring was detected...

Страница 545: ...000 hex Overload When the feedback value for force command exceeds the overload level specified in the Overload Detection Level Setting 3512 hex overload protection is performed according to the overl...

Страница 546: ...ion command processing an error such as a calculation range error occurred During position command processing an error such as an over the calculation range error occurred 3 P A 136 3843 0000 hex Foll...

Страница 547: ...on There is an undefined number specification in the output signal OUTM1 function allocation 3 P A 141 384A 0000 hex Interface Output Function Number Error 2 There is an undefined number specification...

Страница 548: ...e communications period was set to 250 s No bytes i e no objects were mapped for RxPDO More than 10 objects were mapped for RxPDO More than 11objects were mapped for TxPDO 3 P A 146 3853 0000 hex Magn...

Страница 549: ...electric current was applied to the motor to execute the lock operation or FFT measurement preparation The Current Loop Proportional Gain or Current Loop Integral Gain value before automatic setting i...

Страница 550: ...erCAT communications were interrupted Or POT or NOT turned ON while operation was being performed for a CX Drive operation command A problem occurred with the switches wires and power supplies that ar...

Страница 551: ...s changed at an interval of less than 2 ms Homing was started when the Homing Method 6098 hex was set to a value other than 8 12 19 20 33 34 or 35 Data setting warnings B0 hex occurred continuously fo...

Страница 552: ...roken Control PCB error 3 P A 155 84B6 0000 hex ESC Initialization Error An error occurred in ESC initialization Control PCB error 3 P A 156 84B7 0000 hex Slave Unit Verification Error An error occurr...

Страница 553: ...tor line or a broken cable 3 P A 162 383D 0000 hex Excessive Regeneration Warning The regeneration load ratio is 85 or more of the level There is excessive regeneration This Regeneration Resistor cann...

Страница 554: ...ommunications 84B0 0000 hex EtherCAT Communications Warning EtherCAT communications errors occurred one or more times The EtherCAT communications cable is disconnected or broken Noise 3 P A 166 Event...

Страница 555: ...ent name Gives the name of the error Event code Gives the code of the error Description Gives a short description of the error Source Gives the source of the error Source details Gives details on the...

Страница 556: ...uit is OFF for relevant slave Indicators EtherNet IP NET RUN EtherNet IP NET ERR EtherNet IP LINK ACT System defined variables Variable Data type Name None Cause and correction Assumed cause Correctio...

Страница 557: ...n the control power supply converter exceeded the specified value Input the correct voltage Input the correct voltage The voltage was suddenly increased by the phase advance capacitor or the uninterru...

Страница 558: ...variables Variable Data type Name None Cause and correction Assumed cause Correction Prevention Insufficient power supply capacity Increase the power supply capacity None The electromagnetic contacto...

Страница 559: ...tem defined variables Variable Data type Name None Cause and correction Assumed cause Correction Prevention Insufficient power supply capacity Increase the power supply capacity None The electromagnet...

Страница 560: ...d line has failed replace the motor Confirm that the U V and W motor lines are connected correctly The Servo Drive failed Disconnect the motor lines and turn ON the Servo If this error occurs immediat...

Страница 561: ...W motor line and the ground line has failed replace the motor Confirm that the U V and W motor lines are connected correctly The Servo Drive failed Disconnect the motor lines and turn ON the Servo If...

Страница 562: ...tion None Precautions Remarks 18 is displayed on the Servo Drive front panel and F118 is given as the AlarmCode 4001 hex Event name Node Address Setting Error Event code 04B1 0000 hex Description The...

Страница 563: ...Servo Drive If the error persists even after taking the countermeasures above replace the Servo Drive None Attached information None Precautions Remarks 99 is displayed on the Servo Drive front panel...

Страница 564: ...d on the Servo Drive front panel and F050 is given as the AlarmCode 4001 hex Event name External Encoder Communications Data Error Event code 080D 0000 hex Description There was a communications error...

Страница 565: ...the external encoder specifications Attached information None Precautions Remarks 51 is displayed on the Servo Drive front panel and F051 is given as the AlarmCode 4001 hex Event name External Encode...

Страница 566: ...ications Attached information None Precautions Remarks 51 is displayed on the Servo Drive front panel and F251 is given as the AlarmCode 4001 hex Event name External Encoder Status Error 3 Event code...

Страница 567: ...the external encoder specifications Attached information None Precautions Remarks 51 is displayed on the Servo Drive front panel and F451 is given as the AlarmCode 4001 hex Event name External Encode...

Страница 568: ...diagram Attached information None Precautions Remarks 55 is displayed on the Servo Drive front panel and F055 is given as the AlarmCode 4001 hex Event name Phase B Connection Error Event code 0815 00...

Страница 569: ...phase Z of the external encoder correctly as shown in the wiring diagram Attached information None Precautions Remarks 55 is displayed on the Servo Drive front panel and F255 is given as the AlarmCod...

Страница 570: ...ive None Attached information None Precautions Remarks 36 is displayed on the Servo Drive front panel and F136 is given as the AlarmCode 4001 hex Event name Object Error Event code 14AA 0000 hex Descr...

Страница 571: ...failure Replace the Servo Drive None Attached information None Precautions Remarks 37 is displayed on the Servo Drive front panel and F037 is given as the AlarmCode 4001 hex Event name Object Corrupte...

Страница 572: ...ervo Drive front panel and F237 is given as the AlarmCode 4001 hex Event name Motor Setting Error Event code 2801 0000 hex Description Settings associated with the motor and external encoder are missi...

Страница 573: ...tem defined variables Variable Data type Name None Cause and correction Assumed cause Correction Prevention The Motor Rated Rms Current Motor Peak Absolute Current exceeds the maximum motor capacity a...

Страница 574: ...hex is correct Use a Servo Drive that matches the Motor Rated Rms Current The percentage of the Motor Coil Unit Mass to the Motor Rated Force is too high Check the Motor Coil Unit Mass 3904 hex Motor...

Страница 575: ...therNet IP NET RUN EtherNet IP NET ERR EtherNet IP LINK ACT System defined variables Variable Data type Name None Cause and correction Assumed cause Correction Prevention The ambient temperature of th...

Страница 576: ...e overloaded Take the following actions according to the situation Increase the capacities of the Servo Drive and the motor Increase the setting of the acceleration deceleration time and lighten the l...

Страница 577: ...vention The load mass is too large Or the motor speed is too high to absorb the regenerative energy within the specified deceleration time Check the operation pattern velocity monitor Check the Regene...

Страница 578: ...to the position command input and that the output force is not saturated on the force monitor If there is a problem perform the following Adjust the gain Maximize the force limit object settings bein...

Страница 579: ...None Cause and correction Assumed cause Correction Prevention Motor operation does not follow the command Adjust the gain to improve the following ability Increase the acceleration deceleration time f...

Страница 580: ...ed variables Variable Data type Name None Cause and correction Assumed cause Correction Prevention The velocity command value is too large Reduce the velocity command value Adjust the input frequency...

Страница 581: ...arge The wiring is incorrect Wire the external encoder correctly as shown in the wiring diagram Wire the external encoder correctly as shown in the wiring diagram Attached information None Precautions...

Страница 582: ...1 hex Event name Following Error Counter Overflow 1 Event code 3843 0000 hex Description When an absolute external encoder was in use the value of Position actual internal value external encoder pulse...

Страница 583: ...er drive circuit is OFF for relevant slave Indicators EtherNet IP NET RUN EtherNet IP NET ERR EtherNet IP LINK ACT System defined variables Variable Data type Name None Cause and correction Assumed ca...

Страница 584: ...nly once Attached information None Precautions Remarks 33 is displayed on the Servo Drive front panel and F033 is given as the AlarmCode 4001 hex Event name Interface Input Duplicate Allocation Error...

Страница 585: ...ram Continues Operation Power drive circuit is OFF for relevant slave Indicators EtherNet IP NET RUN EtherNet IP NET ERR EtherNet IP LINK ACT System defined variables Variable Data type Name None Caus...

Страница 586: ...r drive circuit is OFF for relevant slave Indicators EtherNet IP NET RUN EtherNet IP NET ERR EtherNet IP LINK ACT System defined variables Variable Data type Name None Cause and correction Assumed cau...

Страница 587: ...Minor fault Recovery Error reset after cycling slave power Log category System Effects User program Continues Operation Power drive circuit is OFF for relevant slave Indicators EtherNet IP NET RUN Eth...

Страница 588: ...eset after cycling slave power Log category System Effects User program Continues Operation Power drive circuit is OFF for relevant slave Indicators EtherNet IP NET RUN EtherNet IP NET ERR EtherNet IP...

Страница 589: ...circuit is OFF for relevant slave Indicators EtherNet IP NET RUN EtherNet IP NET ERR EtherNet IP LINK ACT System defined variables Variable Data type Name None Cause and correction Assumed cause Corre...

Страница 590: ...ue of the Overrun Limit Setting 3514 hex Disable the protective function if it is unnecessary Increase the set value of the Overrun Limit Setting 3514 hex Disable the protective function if it is unne...

Страница 591: ...e AlarmCode 4001 hex Event name External Encoder Connection Error Event code 3851 0000 hex Description The set value of the External Feedback Pulse Type Selection 3323 hex differs from the external en...

Страница 592: ...riod was set to 250 or 500 s Check the following settings for any of the causes and correct any problems Communications period setting Electronic gear object Objects that set the Control Mode Control...

Страница 593: ...ifications of the external encoder and correct the values set for the External Encoder Resolution 3901 hex and External Feedback Pulse Direction Switching 3326 hex Set the External Encoder Resolution...

Страница 594: ...EtherNet IP LINK ACT System defined variables Variable Data type Name None Cause and correction Assumed cause Correction Prevention The value set for the Magnetic Pole Position Estimation Time Limit...

Страница 595: ...Magnetic pole position restoration method although magnetic pole position estimation had never been executed Set the Magnetic Pole Detection Method 3920 hex to 2 Magnetic pole position estimation meth...

Страница 596: ...e Drive Prohibition Input NOT turned ON When the Drive Prohibition Input Selection 3504 hex was set to 2 either the Positive Drive Prohibition Input POT or the Negative Drive Prohibition Input NOT tur...

Страница 597: ...he Positive Drive Prohibition input or the Negative Drive Prohibition input In particular check to see if the control signal power supply 12 to 24 VDC turned ON too slowly The goal is to detect the er...

Страница 598: ...unications state from Operational to another state Init Pre operational or Safe operational state Check the command specifications of the host controller and correct the command Check the command spec...

Страница 599: ...ed Do not establish EtherCAT communications while an FFT or a trial run is being performed Do not turn ON the Servo enable operation while an FFT or a trial run is being performed Attached information...

Страница 600: ...ring the communication sync time exceeded the value specified for the Communications Error Setting 2200 hex Source EtherCAT Master Function Module Source details Slave Detection timing Continuously Er...

Страница 601: ...tion None Precautions Remarks 83 is displayed on the Servo Drive front panel and F483 is given as the AlarmCode 4001 hex Event name Sync Manager WDT Error Event code 84B5 0000 hex Description PDO comm...

Страница 602: ...hed information None Precautions Remarks 88 is displayed on the Servo Drive front panel and F188 is given as the AlarmCode 4001 hex Event name SII Verification Error Event code 84B7 0000 hex Descripti...

Страница 603: ...nges A command that changes the communications state to an unsupported state was received Check the command specifications for communications state transitions in the host controller and correct host...

Страница 604: ...cause this is a safety measure Attached information None Precautions Remarks 27 is displayed on the Servo Drive front panel and F727 is given as the AlarmCode 4001 hex Event name Fan Warning Event cod...

Страница 605: ...surrounding environment so that the external encoder does not overheat Linear Motor failed Replace the Linear Motor None Attached information None Precautions Remarks A5 is displayed on the front pan...

Страница 606: ...and correction Assumed cause Correction Prevention There is insufficient external encoder power supply voltage Provide the required external encoder power supply voltage 5 VDC 5 4 75 to 5 25 V Provide...

Страница 607: ...ering on the external encoder connector cable If the motor cable and the external encoder cable are bundled together separate them Connect the shield to FG If the motor cable and the external encoder...

Страница 608: ...nd the motor Increase the setting of the acceleration deceleration time and lighten the load Adjust the gain or mass ratio Remove machine distortion Measure the voltage at the brake terminal If the br...

Страница 609: ...ion There is excessive regeneration Check the operation pattern velocity monitor Check the Regeneration Resistor load rate and the excessive regeneration warning and perform the following accordingly...

Страница 610: ...User program Continues Operation Not affected Indicators EtherNet IP NET RUN EtherNet IP NET ERR EtherNet IP LINK ACT System defined variables Variable Data type Name None Cause and correction Assume...

Страница 611: ...rvo was ON Make sure that the settings meet the object s operation conditions Check the drive prohibition input and operation command and take actions accordingly Make sure that the settings meet the...

Страница 612: ...Net IP NET RUN EtherNet IP NET ERR EtherNet IP LINK ACT System defined variables Variable Data type Name None Cause and correction Assumed cause Correction Prevention The EtherCAT communications cable...

Страница 613: ...nse time for this product For information on calculating the I O response time of the system refer to the manual for the EtherCAT Master The input response time for this product is shown below A 4 1 I...

Страница 614: ...esponse time R88D KN01L ECT L 290 to 380 s R88D KN02L ECT L 330 to 420 s R88D KN04L ECT L R88D KN01H ECT L 290 to 380 s R88D KN02H ECT L R88D KN04H ECT L 330 to 420 s R88D KN08H ECT L R88D KN10H ECT L...

Страница 615: ...bjects Distributed Clock DC Method to synchronize slaves and maintain a global time base Device Profile Collection of device dependent information and functionality providing consistency between simil...

Страница 616: ...Appendices A 170 G5 series Linear Motors Servo Drives With Built in EtherCAT Communications...

Страница 617: ...Index 1 I G5 series Linear Motors Servo Drives With Built in EtherCAT Communications Index...

Страница 618: ...ock Cables 2 10 Connector Terminal Block Conversion Unit 3 54 Connector terminal Blocks 2 10 Contactors 4 42 Control Cables Control I O Connector 3 48 model list 2 10 Control Circuit Connector Specifi...

Страница 619: ...98 A 123 14A8 0000 hex A 98 A 123 14A9 0000 hex A 98 A 124 14AA 0000 hex A 98 A 124 14AB 0000 hex A 98 A 125 14AC 0000 hex A 98 A 125 14AD 0000 hex A 98 A 126 2801 0000 hex A 98 A 126 2802 0000 hex A...

Страница 620: ...on the Control Mode 7 28 Gain Switching Delay Time in Force Control 3125 hex 9 17 Gain Switching Delay Time in Position Control 3116 hex 9 12 Gain Switching Delay Time in Speed Control 3121 hex 9 15 G...

Страница 621: ...2 Motor Resistance 3909 hex 9 63 Motor Speed Detection Output TGON 3 14 Motor type 6402 hex A 75 Mounting Brackets L brackets for Rack Mounting 2 11 Movement Direction Setting 3000 hex 9 3 Multiple PD...

Страница 622: ...ts SDOs 5 12 Servo Drive amount of internal regeneration absorption 4 49 Characteristics 100 VAC Input Models 3 3 200 VAC Input Models 3 3 400 VAC Input Models 3 4 Life Expectancy 12 36 Replacing 12 4...

Страница 623: ...er Selection 3758 hex 9 56 Troubleshooting 12 13 Troubleshooting Using the Operation State 12 28 Troubleshooting with Error Displays 12 13 Two stage Force Filter Attenuation Term 3916 hex 9 65 Two sta...

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Страница 626: ...IL 60169 U S A Tel 1 847 843 7900 Fax 1 847 843 7787 Regional Headquarters OMRON EUROPE B V Wegalaan 67 69 2132 JD Hoofddorp The Netherlands Tel 31 2356 81 300 Fax 31 2356 81 388 Contact www ia omron...

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