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4. Clean and oil the drive chain.

5 Lubricate all the cables.

CAUTION

When removing the battery, dismantle the negative lead first, and then the positive lead. When installing it, the

procedure is just opposite. During the operations above, the ignition switch must be turned off.

6. Seal the muffler outlet with plastics cloth to protect the former from moisture.

7. Cover the vehicle (don t use or other coated materials) and store in an unheated area, free of dampness. Do not store

the vehicle in direct sunlight.

REMOVAL FROM STORAGE

1. Take off the cover shielding the vehicle and clean it.

2. Charge the battery as required. Install the battery.

3. Clear away the antirust inside the fuel tank, and fill fresh gasoline instead.

4. Perform all Pre-ride Inspection checks. Try the vehicle at low speeds in a safe riding area away from traffic.

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Содержание ATV150-3

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Страница 2: ... start to drive it During the break in period do not run the ATV at a speed over 35km h or the engine will be seriously damaged Do remember to replace the gear oil after the break in period The grade of oil recommended is 10w 40 for winter time and 15w 40 for sum mer time ...

Страница 3: ...cycle a license plate and for future inquiry IMPORTANTNOTICE Operator and passenger This motorcycle is designed to carry the operator only Never exceed the maximum loading capacity as specified in the manual Maximum loading cap 75kg PREFACE On road use This motorcycle is designed only for level off road surface free of obstacles Operation on public streets roads or high ways is illegal READTHISOWN...

Страница 4: ...ngine 13 Breaking in 15 Riding 15 Parking 16 Check and Change of Engine Oil 16 Spark Plug 17 Air Cleaner 18 Check Leaks along Air Supply Line 18 Throttle Operation 19 Idle Speed 19 Inspection of Front Suspension 20 Front Mechanical Drum Brake 21 Check of Brake System 22 Reverse Gear Operation System 23 Exhaust Muffler 24 Battery 25 Tool Kit 26 Self Recovered Overload Protector 27 Troubleshooting 2...

Страница 5: ...gal to ride this vehicle on public roads or highways If it is necessary to cross a public road please get off this vehicle and push it across 6 Do not operate this vehicle while under the influence of alcohol or drugs This can impair judgment and result in serious injury or even death 7 Keep a safe distance between your vehicle and other off road vehicle 8 Never ride this vehicle unless it has bee...

Страница 6: ... Obey all national and local equipment regulations ACCESSORIES Genuine accessories by our Co have been specifically designed and tested on the motorcycle Because our Co won t test and accessories manufactured by other company factory you are personally responsible for selection installation and use of them Always follow the guidelines below 1 Carefully inspect the accessory to make sure that it do...

Страница 7: ...mm 140kgs 30 45km h Mechanical drum Hydraulic disc 19 7 8 18 9 5 8 124 6 149 5 9 2 1 1 CDI Press splash Model Fuel tank cap Type Max power Max torpue Idle speed Start mode Clutch Spark plug type Engine oil cap Engine oil Oil pump Magnet ATV150 M 7 8L 4 stroke single cylinder with air cooled 5 5KW 7500r min 6 5KW 7500R min 7 5N M 6000r min 9N m 6000r min 1700 100r min Electric Kick Dry centrifugal ...

Страница 8: ...DESCRIPTION 4 Decorative cover on handlebar Fuel tank Throttle grip Front brake lever Rear brake lever Switch assy L Throttle assy ...

Страница 9: ... 5 Footrest Rear wheel Front wheel Shock absorber Bumper Tail cover Seat Head cover ...

Страница 10: ... 6 Shock absorber Footrest Front wheel Adiabatic bar Rear wheel Bumper Head cover Tail cover Seat ...

Страница 11: ... help order spare parts and find out the vehicle once stolen VIN Engine code NOTES The VIN is stamped on the front transversal beam The vehicle nameplate is fixed on the upper support of the front frame The engine code is stamped on the bottom left of the crankcase VIN Nameplate Engine Number ...

Страница 12: ...nd lights cannot be operated and the key can be removed ON Engine and lights can be operated and the key cannot be removed SEATLOCK The seat lock is set below the cushion Pull backward the seat lock rope the seat will spring out of its support to lock the seat put it down and depress downwards Ignition switch Seat Lock Ignition switch ...

Страница 13: ...ilated area with the engine stopped Do not smoke or allow flames or sparks in the area where gasoline is stored or where the fuel tank is refueled Before refueling make sure to filter fuel first Do not overfill the tank there should be no fuel in the filler neck After refueling make sure the fuel tank cap is closed securely Be careful not to spill fuel when refueling Spilled fuel or fuel vapor may...

Страница 14: ... set the switch to left or right Parking button When stopping the vehicle depress it to lock the rear wheel restarting the vehicle pull in the rear brake lever to spring it up Starter button Depress the button with the vehicle in braking to start up the engine Parking button Emergency switch Starter button ...

Страница 15: ...lassification The vehicle has been filled with the engine oil Class SAE15W 40 SE Class before being been delivered and the lubricant is only suitable at a temperature range from 40 C to 10 C If other motor oil is to be used instead the alterna tive must be technically in every respect Viscosity varies with regions and temperatures so the lubricant has to be selected according to our recommendation...

Страница 16: ...deformation See your dealer for change of damaged tyres or punctured inner tubes WARNING Do not attempt to patch a damaged tyre or inner tube otherwise wheel balance and tyre reliability may be impaired Improper tyre inflation will cause abnormal tread wear and create a safety hazard The tyre pressure less than the rated value may result in the tyre slipping on the ground or coming off from the ri...

Страница 17: ...vel fill fuel tank when necessary Check for leaks 3 Front and rear brakes check operation and if necessary adjust free play 4 Tyres check condition and pressure 5 Throttle operation check for smooth opening and full closing in all steering positions check for throttle grip free play and throttle cable in lubricating and connecting 6 Fastener check that all nuts screws and bolts are fixed securely ...

Страница 18: ...ter button once the engine starts NOTE Do not use the electric starter for more than 5 seconds at a time Release the starter button for approximately 10 seconds before pressing it again 5 When starting and warming up the engine make sure to maintain the throttle slightly open 6 Before riding the vehicle make sure that the engine is well warmed up CAUTION Opening or closing the throttle fully and r...

Страница 19: ...e service life of the engine obviously RIDING Review Vehicle Safe Riding before you ride 1 After the engine has been warmed up the vehicle is ready for riding 2 End braking state of the vehicle CAUTION Riding with only one hand may cause the vehicle out of control 3 Open the throttle gradually so the vehicle moves forward 4 To slow down the vehicle reduce the throttle while carry out braking Coord...

Страница 20: ...nd let it idle for a few minutes 2 Stop the engine and put the vehicle on a level ground 3 After a few minutes remove the oil filler cap dipstick wipe it clean and reinsert the dipstick without screwing it in remove the dipstick The oil level should be between the upper and lower level marks on the dipstick Change of Engine Oil The engine oil quality is the chief factor affecting the engine servic...

Страница 21: ...k plug cap from the spark plug 2 Clean any dirt from around the spark plug base Remove the spark plug using the plug wrench contain ing in the tool kit 3 Inspect the electrodes and center porcelain for deposits erosion or carbon fouling If the erosion or deposit is heavy replace the plug Clean a carbon or wet fouled plug with a plug cleaner or use a wire brush 4 Check the spark plug gap using a wi...

Страница 22: ...re or explosion could result 4 Soak it in gasoline engine oil Class 15W 40Qeuntil saturated and then squeeze out the excess oil Explosion could result 5 Clean the inside and outside of the air cleaner housing 6 Install the removed parts in the reverse order of removal CAUTION It is forbidden to start the engine without the air cleaner core or premature wear of the piston and cylinder may produce M...

Страница 23: ... to compensate for faults in other systems by adjusting idle speed See your dealer for regu larly carburetor adjustments 1 Warm up the engine 2 Connect a tachometer to the engine a remote con trolled one can be used Turn the throttle stop screw clockwise in the direction of the arrowhead A will increase idle speed while will de crease it turning counterclockwise in the direction of the arrowhead B...

Страница 24: ...it otherwise an accident may occur INSPECTIONOF FRONTSUSPENSION 1 Check the front fork assembly by locking the front brake and pumping the fork up and down vigorously Suspension action should be smooth 2 Check the front shock absorber for oil leaks and deformation 3 Carefully inspect front suspension fasteners for tightness CAUTION Before checking support the vehicle firmly to prevent it from fall...

Страница 25: ... the right handlebar 2 Apply the brake several times and check for free wheel rotation when release the brake lever One should bear in mind that the front brake lever brake arm and fasteners are in a sound condition NOTES Make sure the curved slot in the adjusting nut is seated on the brake arm pin after making final free play adjustment If such adjustment is still unsatisfactory see your dealer f...

Страница 26: ...hydraulic disc brake system needs to be main tained or repaired conduct the problem by your dealer only If you feel soft when operating the brake lever it means there is air inside the brake system In this case air should be discharged from the brake system before riding the vehicle otherwise the brake feature will drop considerably even cause an accident For which purpose see the your dealer REAR...

Страница 27: ...to drive gear position forforward while the road is smooth widely non obstacle and good view 2 Shift the gear lever to reverse gear position for back ward and pass by while the road is rough obstack and no wany go throgh 3 Shift the gear lever to neutral gear position and use panking bution for parking 4 Must Start the enyine with the broking while the gear shaft in for forward reverse position st...

Страница 28: ...ious damage to the brake system may occur CAUTION It is forbidden to use the used liquid or the liquid placed in the open container Never use the liquid which has been stored for long time because it contains moisture inhaled inhaler from air Handle brake liquid with care because it can damage plastic and painted surface EXHAUSTMUFFLER Clear away regularly carbon deposit in the exhaust pipe check ...

Страница 29: ...ide adequate ventilation when charging or using the battery in an enclosed space The battery contains sulfuric acid electrolyte Contacting with skin or eyes may cause severe burns Wear protective clothing and a face shield CAUTION Before handing the vehicle over for long term storage remove the battery from the vehicle and charge it fully and then store it in a cool dry place If the battery is to ...

Страница 30: ...OF REACH OF CHILDREN Dismantlement 1 Reveal the battery box cover 2 Disconnect the negative lead from the battery first and then the positive lead 3 Take out the battery from the battery box TOOLKIT Some roadside repairs minor adjustments and parts re placement can be performed with the tools contained in the kit 1 Opened end spanner 8 10mm 2 Double end screw driver 3 Open ended spanner 12 14mm 4 ...

Страница 31: ... fluid leakage CAUTION High pressure water or air can damage certain parts of the motorcycle Avoid spraying high pressure water at the following areas Wheel Hubs Ignition Switch Carburetor Handlebar Controls Muffler Outlets Under Fuel Tank drive chain Under Seat 1 Wash the vehicle completely with a great deal of water 2 Dry up the vehicle start the engine and let it run for several minutes ...

Страница 32: ...e necessary maintenance to ensure the vehicle high performance after storage Storage 1 Clean and dry up the vehicle and wax its surface 2 Empty the fuel from the fuel tank and carburetor spray some antirust WARNING Gasoline is extremely flammable and is explosive under certain conditions Perform this operation in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks...

Страница 33: ...s cloth to protect the former from moisture 7 Cover the vehicle don t use or other coated materials and store in an unheated area free of dampness Do not store the vehicle in direct sunlight REMOVALFROMSTORAGE 1 Take off the cover shielding the vehicle and clean it 2 Charge the battery as required Install the battery 3 Clear away the antirust inside the fuel tank and fill fresh gasoline instead 4 ...

Страница 34: ...le in sound condition Riding under unusually dusty or wet conditions service of the vehicle should be made more often than the specified in the schedule Maintenance work should be performed by properly trained and equipped technicians I INSPECTAND CLEAN ADJUST LUBRICATE OR REPLACE IF NECESSARY C CLEAN L LUBRICATE 30 Fuel system Operation of throttle Air cleaner Spark plug Idle speed of carburetor ...

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