Omega Lift 61154 Скачать руководство пользователя страница 5

Erratic Action

Air in the system or pump cavitation

 Vent the system

Extensive leakage in the cylinder

 Contact the service center

Cylinder is sticking or binding

 Contact the service center

Cylinder will not extend, or respond to pressurized

fluid

Loose couplers

 Tighten couplers

Faulty couplers

 Replace both male and female couplers

Improper valve position

 Close release valve or change the pump position

Low or none hydraulic fluid in pump reservoir

 Fill and bleed the system

Air is trapped inside the pump

 Vent the system

Pump is not operating

 Check the pump’s operating instructions

Load is above the capacity of the system

 Use the correct equipment

Cylinder extends only partially

Low or none hydraulic fluid in pump reservoir

 Fill and bleed the system

Load is above the capacity of the system

 Use the correct equipment

Pump or valve is malfunctioning

 Contact the service center

Cylinder moves slower than normal

Loose connection or coupler

 Tighten connection or coupler

Restricted hydraulic line or fitting

 Clean and replace if damaged

Pump is not working correctly

 Check the pump’s operating instructions

Cylinder seals leaking

 Replace the cylinder, contact the service center

Cylinder moves but does not maintain pressure

Load is above the capacity of the system

 Remedy overload condition

Cylinder seals leaking

 Replace the cylinder, contact the service center

Pump or valve is malfunctioning

 Check the pump’s operating instructions

Cylinder leaks hydraulic fluid

Worn or damaged seals

 Replace the cylinder, contact the service center

Cylinder will not retract or retracts slower than

normal

Pump release valve is closed, improper valve position

 Open the pump release valve, change the valve

        position

Malfunctioning coupler, damaged application

 Secure load by other means, depressurize pump

        and hoses. Remove application from the load area

        and replace coupler

Pump reservoir is overfilled

 Secure load by other means, depressurize pump

        and hoses. Remove application from the load area,

        drain the fluid to proper oil level

Loose couplers

Tighten couplers

Cylinder is damaged internally

 Replace the cylinder, contact the service center

Poor performance

Low or none hydraulic fluid in the pump reservoir

Fill and bleed the system

Air is trapped in the system

Vent the system

Clean the outside of the press with a dry, soft, clean cloth and periodically lubricate the joints and all moving parts 

with a light oil.

When not in use, store press in a dry place with plunger and piston fully retracted.

When press efficiency decreases, remove air from the hydraulic system as described in 4.

Check the hydraulic oil level : Remove the oil filler plug (16) at the top of the tank / pump. When the amount of oil 

is not enough, fill with a high-quality hydraulic oil. Then re-insert the oil filler plug, remove air from the hydraulic 

system as described in 4.

5. OPERATING INSTRUCTIONS

WARNING !

 Ensure that you read, understand and apply the safety instructions and warnings before use. Ensure that

you have familiarized yourself thoroughly with the product and the hazards associated with its improper use.

6. Maintenance

6.A

6.B

6.C

6.D

TROUBLESHOOTING GUIDE

5

5.A  Place the delta plates (12) on the press bed (5), then place the workpiece on the delta plates.

5.B  Turn the valve on the side (14) counterclockwise to set the plunger on low speed mode for safety.

5.C  Close the valve on the front (15) by turning it clockwise.

5.D  Place the workpiece and plunger in one line in order to ensure that the workpiece is centrally placed.

5.E  Use the foot pedal(8) or pump lever (10) to operate the plunger with speed.

5.F  Turn the valve on the side (14) clockwise, and the plunger will move faster at low pressure until the plunger touch 

the workpiece.

5.G  Turn the valve on the side (14) counterclockwise for more pressure to processing the workpiece slowly.

5.H  After completing the process, turn the value on the front (15) counterclockwise to release the pump and then the 

plunger will retract.

5.I  When the plunger is fully retracted, remove the workpiece from the press bed.

Содержание 61154

Страница 1: ...g Instructions Parts Manual Read this manual and follow all the Safety Rules and Operating Instructions before using this product Shop Press Model Capacity 61154 61204 61304 61504 15 TON 20 TON 30 TON...

Страница 2: ...ded DO NOT use it for any other purpose it is not designed to perform Keep children and unauthorized persons away from the work area Remove ill fitting clothing Remove ties watches rings and other loo...

Страница 3: ...der 11 at the top of the pump 1 Place the delta plates 12 from on the press bed 5 Connect the manometer 13 on top of the frame and tighten Connect the hose 7 to the manometer 13 3 ASSEMBLY Use the exp...

Страница 4: ...ropriate mechanical means NEVER rely on hydraulic pressure alone to support a load NEVER hold or stand directly in line with any hydraulic connections while pressurizing All personnel must be clear be...

Страница 5: ...ther means depressurize pump and hoses Remove application from the load area drain the fluid to proper oil level Loose couplers Tighten couplers Cylinder is damaged internally Replace the cylinder con...

Страница 6: ...20 41 42 43 43 42 41 56 12 45 41 45 41 57 47 48 49 49 50 49 51 52 53 54 55 22 44 29 46 31 32 33 34 28 37 36 38 39 L T N T 58 P1 21 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P...

Страница 7: ...8 23 24 25 26 27 28 29 30 31 32 33 34 38 35 36 34 37 39 40 41 41 42 42 42 42 43 43 44 40 45 46 47 47 48 49 47 50 49 51 52 53 54 55 56 R1 R2 R3 R4 R5 R6 R7 R8 21 R9 R10 R11 R12 R13 R14 31 33 32 P1 25 P...

Страница 8: ...26200 27100 04100 18120 33100 41200 31410 31420 50200 18110 8 SPARE PARTS 61304...

Страница 9: ...67 80 81 82 83 9 41 15 52 52 8 8 8 84 63 45 55 54 44 8 72 7 6 69 59 60 34 24 57 58 39 85 P1 P2 P37 P38 P38 P37 P3 P4 P5 P6 P7 P8 P9 P10 P11 P14 P15 P17 P16 P18 P19 P20 81 P21 P22 P12 P13 81 P21 P22 P...

Страница 10: ...1504 Stroke mm Product Size mm 160 185 150 200 700 A 730 795 1030 700 B 700 700 800 1730 C 1719 1773 1831 1980 D 1990 2009 2056 120 F F1 F2 E M 132 140 207 Working Range mm 141 1185 138 5 1128 5 151 1...

Страница 11: ...41200 50200 Description Handle Hose Pump with o ring Hose Cylinder with o ring Cylinder unit Pump unit Press Bed Pin Press Bed Pin Retainer Meter Hose Connector assy Arbor Plate assy 61154 61204 6130...

Страница 12: ...roduct 4 This warranty is void if the product has been tampered with or repaired by any unauthorised person or has been modified in any way 5 If a warranty service is required the purchaser should Tak...

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