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© Copyright 2006 OMEGA ENGINEERING, Inc. All rights reserved. This document may not be copied, photocopied, 
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the 
prior written consent of OMEGA ENGINEERING, INC

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© Copyright 2006 OMEGA ENGINEERING, Inc. All rights reserved. This document may not be copied, photocopied, 
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the 
prior written consent of OMEGA ENGINEERING, INC

MOUNTING YOUR HEATING BLANKET

1. If your heating blanket does not have its own internal temperature control 
device, it 

must

 be connected to an external control device.  The heater must not 

be operated without some form of temperature control.

- Your heater is designed to operate at a speci

fi

 c voltage ±10%.  Refer to the label on the heater 

for proper operating voltage and wattage information.  Failure to operate the heater at the speci

fi

 ed 

rating could result in overheating of the heating blanket, the surface being heated, or personal injury.  
Also note lower-than-rated voltage will result in under-heating.

- All electrical connections must be made by quali

fi

 ed personnel and in accordance with all applicable 

codes and regulations.

- SEBHB series: A NRTL (National Recognized Testing Laboratory) listed temperature controller with 
a failure annunciation must be used to control the surface temperature of the blanket. The controller 
must be approved for the area where it is located.

Installation of heater using factory supplied Pressure Sensitive Adhesive 
(PSA):

3. Peel off the release 

fi

 lm [Figure A] and then press the heater onto the surface 

of the item being heated using a medium to hard rubber roller [Figure B].  Ensure 
blanket is making intimate contact with the surface to be heated.
 

- The pressure sensitive adhesive will cure when the blanket is energized 

  

  and heat is generated. PSA generally cures in twenty minutes at 200ºF 

 

  (93ºC) in a 68ºF (20ºC) ambient environment.  The cure time will vary 

 

  with temperature of the blanket and surrounding ambient conditions.  

 

  The higher the ambient temperature and set-point of the blanket, the 

 

  faster the cure time. 

 

- The blanket may require a temporary method of attachment to secure 

 

  the heater until the PSA cures.  Use a high-temperature adhesive tape 

 

  to secure the heater.

 

 

- For larger heaters, press the heater onto the surface as the 

fi

 lm is 

 

  removed.

NOTE: OMEGA

®

 does not recommend allowing pressure sensitive adhesive to 

cure at temperatures below 40ºF (4ºC). 

Figure A: Removing Film

Figure B: Rolling the Blanket

CONNECTING YOUR HEATING BLANKET 

TO A POWER SOURCE

TROUBLESHOOTING GUIDE

PROBLEM

SOLUTION(S)

Does not heat

Verify heater is connected to proper voltage.

Check to see if there is a resistance reading (not an 
open circuit) in heater using an ohm meter.

Pressure sensitive adhesive is not 
adhering

Verify date of manufacture. PSA has a shelf life of six 
months.

Ensure there are no air gaps and heater is making 
intimate contact with surface being heated. Use a 
medium to hard rubber roller.

Circuit breaker is tripping

Validate that the circuit breaker is capable of handling 
the amp requirement of heater. The identi

fi

 cation 

label located on the power cord displays the heater’s 
amperage requirement.

Examine heater and cord for any damage.

Check to see if there is a resistance reading between 
power leads and the ground lead.

2. Most heating blankets are available with an optional high-limit safety 
thermostat to protect both the heater and the product being heated from 
damage if the main controlling device fails. This option is especially 
recommended for surfaces that are high risk for heat damage (e.g. plastic).  

3. Ensure heater is protected by a properly rated circuit breaker or fuse.

4. Use of a ground fault circuit interrupter (GFCI) is highly recommended and 
may be required according to local electric code.

5. Two wires (same color) should be connected to the power source (or 
temperature control device) directly, through a junction box, or to a connector that 
is mated to a receptacle connected to the power source.  These heating blankets 
are non-polarized, allowing either wire to be connected to the neutral or hot.  The 
third wire (if applicable), designated by the color green (or a green stripe), should 
be connected to ground. 

6. SEBHB series: The conduit connection is 3/4” hub.

CONNECTING YOUR HEATING BLANKET 

TO A POWER SOURCE

Please read this guide prior to contacting OMEGA. This guide is designed to 
answer the most commonly asked questions.  If you are unable to identify the 
problem or need additional assistance, please contact us at 1-800-USA-HEAT.

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