OMC VD10 Series Скачать руководство пользователя страница 3

Installa on, Opera on and Maintenance VL10/…‐en Rev.08/2018 

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OMC S.p.A:  Via G. Galilei, 18 - 20060 - Cassina de Pecchi (MI) - ITALY - www.omcvalves.com - Tel.: (+39) 02.95.28.468                                                         

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1.0 SAFETY INFORMATION 

The  safe  operation  of  this  product  is  ensured  only  if  it  is  installed,  commissioned,  used  and  maintained  in  an 
appropriate way by qualified personnel in compliance with the operating instructions. 

1.01 INTENDED USE 

Verify that the valve is suitable for the intended use and application by checking: 

- that the material of which the valve is made up of is compatible with the process fluid; 

- that the valve is suitable for the pressures and temperatures of the process fluid; 

- that a suitable safety device is fitted to the system to prevent any hazardous overpressures or overtemperatures 
in the system. 

OMC valves are not intended to withstand any external stresses which can be induced by the systems in which 
they are inserted. The installer must take account of these stresses and take the appropriate measures to prevent 
them. 

1.02 ACCESS 

Ensure  safe  access  and,  if  required,  a  safe  working  platform  (with  a  suitable  protection)  is  provided,  before 
operating or installing the product. Arrange the suitable lifting means, if required.

 

1.03 LIGHTING 

Ensure the area around the valve is adequately lit and is suitable to safely work on the valve. 

1.04 HAZARDOUS FLUIDS IN THE PIPE 

Take account of the content of the pipe (process fluid) or anything it may have previously contained. Take special 
safety precautions where flammable, hazardous substances are present, or where fluid pressure or temperature 
may be hazardous to health. 

1.05 ENVIRONMENTAL SITUATIONS 

Take  account  of:  areas  at  risk  of  explosion,  lack  of  oxygen  (such  as  tanks,  wells,  etc.…),  hazardous  gases, 
temperature  limits,  high  or  low  temperature  surfaces,  risk  of  fire  (for  example  during  welding  operations), 
excessive noise, moving machines. 

1.06 TEMPERATURE 

Wait until the temperature normalizes after the interception to prevent any risks of burn or freezing. 

1.07 SYSTEM  

Take account of the possible effects on the whole expected working system.  

In particular, you must assess any proposed actions and the consequences that may result in any other 
part of the system, You must ensure the system remains safe at all times. 

Make sure that the control valve is isolated via shut-off valves to prevent any abrupt variations to the system. 

1.08 PRESSURIZED SYSTEMS 

Make  sure  that  the  pressure  is  isolated  and  discharged  to  the  atmospheric  pressure  in  safe  conditions.  Take 
account of a double insulation (double block and vent) and the blocking or the labelling of the closed valves. Do 
not consider the system depressurized even if the pressure gauge indicates zero pressure. The depressurization 
process  should  include  taking  the  valve  through  its  full  stroke,  to  ensure  all  pressure  is  allowed  to  exhaust  to 
atmosphere.

 

During the operation the valve is pressurized. Before performing any maintenance operation or action on 
the flanges and closing caps, make sure that the line is depressurized (0 bar) and at ambient temperature. 

Содержание VD10 Series

Страница 1: ...ssina de Pecchi MI ITALY www omcvalves com Tel 39 02 95 28 468 Our products are manufactured under ISO 9001 Quality Assurance System approved by CSQ certified under no 9190 OMC2 FIRST ISSUE 1994 08 04...

Страница 2: ...14 OTHER RISKS 1 15 DISPOSAL 1 16 RISK OF CORROSION AND OR EROSION 2 0 INSTALLATION 2 01 ASSEMBLY OF THE VALVE ON THE PIPE 3 0 ACTUATOR CONNECTION 3 01 PNEUMATIC ACTUATOR CONNECTION 3 02 ELECTRIC ACT...

Страница 3: ...PIPE Take account of the content of the pipe process fluid or anything it may have previously contained Take special safety precautions where flammable hazardous substances are present or where fluid...

Страница 4: ...ined and competent personnel 1 12 HANDLING Use suitable lifting means for the handling of the products by assessing all the risks concerning the lifting the environment load the individual and the cir...

Страница 5: ...l valve and a by pass one pos D Pic 1 Use the by pass valve pos D Pic 1 to manually regulate the process when the control valve is temporarily disconnected The two shut off valves must have the same i...

Страница 6: ...ION 3 01 PNEUMATIC ACTUATOR CONNECTION The pneumatic actuator is provided with two 1 4 NPT connections one of which is closed by a filter Connect the control air pipe to the connection which has remai...

Страница 7: ...ve mentioned number During operation the valve is pressurized Before performing any maintenance operation or action on any pressure retaining part make sure that the line is depressurized 0 bar and at...

Страница 8: ...the bonnet group 9 from the valve body 1 Remove the complete plug 3 from the bonnet 9 If required unscrew and replace the seat 2 by using the specific wrenches Insert in the bonnet 9 the new plug by p...

Страница 9: ...oup 9 from the valve body 1 Remove the complete plug 3 from the bonnet 9 Remove the seat blocking cage 13 If required remove and replace the seat 2 Insert in the bonnet 9 the new plug by paying attent...

Страница 10: ...nd the balancing piston 8 of the valve body 1 Remove any cage 5 Replace the sealing gasket of the balancing piston 8 by unscrewing the nut 16 If required unscrew and replace the seat 2 by using the sp...

Страница 11: ...the bonnet 9 Remove the pin 17 and remove the plug 3 If required unscrew the bellows block 19 and replace it by replacing also the gasket 18 If required unscrew and replace the seat 2 by using the sp...

Страница 12: ...crew 1 Remove the upper packing gland 2 Remove the spring 3 Remove the lower packing gland 4 Replace the O ring 5 if present Carefully clean the housing chamber and grease it with silicone oil Insert...

Страница 13: ...90 OMC2 FIRST ISSUE 1994 08 04 ENGLISH 5 0 TIGHTENING TORQUES VALVE DIAMETER SEAT 1 Nm 10 BONNET NUTS 2 Nm 10 SCREWS 3 Nm 10 NUT 4 Nm 10 VD10 KD10 KA10 KD20 KA20 DN15 1 2 190 30 45 190 DN20 3 4 190 30...

Страница 14: ...pproved by CSQ certified under no 9190 OMC2 FIRST ISSUE 1994 08 04 ENGLISH 8 9 Pic 21 Valves DN125 200 6 8 1 5 7 Pic 20 Valves DN15 100 1 2 4 6 VALVE DIAMETER NUTS 9 Nm 10 NUT 6 Nm 10 RING NUT 7 Nm 10...

Страница 15: ...products are manufactured under ISO 9001 Quality Assurance System approved by CSQ certified under no 9190 OMC2 FIRST ISSUE 1994 08 04 ENGLISH 6 0 SIZES OF THE ACTUATOR CONNECTIONS Pic 22 Valves DN15 5...

Страница 16: ...nsequence the safety degree 8 0 AVAILABLE SPARE PARTS DESCRIPTION PICTURE POSITION Screwed seat 7 2 Plug for screwed seat 7 3 Quick Change Seat 8 2 Plug for Quick Change seat 8 3 Body Gasket 7 11 Gask...

Страница 17: ...mber 4 Char Adjustment characteristic equal percentage linear etc 5 Nominal diameter and nominal pressure of the valve 6 Trim Material of seat plug 7 Seal cl Valve sealing class 8 TAG Any technical id...

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