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Installa on, Opera on and Maintenance Manual TD10/…‐en Rev.03/2018 

Page 5   

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OMC s.r.l.  Via G. Galilei, 18 - 20060 - Cassina de Pecchi (MI) - ITALY - www.omcsrl.com - Tel.: (+39) 02.95.28.468                                       

ENGLISH

 

2.0 INSTALLATION 

All works must be performed and supervised by skilled, trained and competent personnel. 

The  fusion  of  the  OMC  valves’  body  highlights  the  flow  direction,  the  maximum  operating  pressure  and  the 

material. 

Before installing the valve, make sure that the pipe which channels the process fluid is clean, by performing, if 

required, an energetic blowing with steam or compressed air.

 

The installation of the filter upstream the valve will prevent the entrance of any dirt in the plug.

 

To  perform  periodical  maintenance  operations  of  the  valves  installed  on  continuous-operation  systems,  it  is 

recommended to install three shut-off valves, located upstream and downstream of the three-way valve. The three 

shut-off  valves  must  have  the  same  internal  diameter  of  the  control  valve.  During  the  installation  of  the  valve, 

make sure that the flow in the pipe goes in the same direction as indicated by the arrow on the valve body. 

 

 

The assembling position of the valve does not limit its operation, but it is recommended to assemble the valve 

with  the  actuator  pointed  upward  as  other  positions  might  allow  the  accumulation  of  any  impurities  which  are 

contained in the fluid thus damaging the valve itself. 

 

2.01 ASSEMBLY OF THE VALVE ON THE PIPE 

 

To  ensure  a  uniform  load  and  a  uniform  alignment,  the  flange  bolts  must  be  gradually  tightened  in  criss-cross 

sequence, as indicated in Pic.2 

 

Prevent  any  excessive  tightening.  Use  the  recommended  tightening  torques.  Prevent  any  pipe 

misalignment. Choose the flange gaskets according to the operating conditions. 

 

ATTENTION!!!  For  valves  with  braze-on  connections,  the  welding  operation  must  be  performed 

only  by  qualified  personnel  and,  in  order  to  prevent  any  damages  to  the  valves,  keep  the  valve 

body cold during the above-mentioned operation.  

Pic. 2 Tightening sequence

 

A-B

 

B

 

A

 

A-B

 

B

 

A

 

Pic. 1.1 Diverter valve flows

 

Pic. 1.1 Mixing valve flows

 

Содержание AD10 Series

Страница 1: ...lity Assurance System approved by CSQ certified under no 9190 OMC2 FIRST ISSUE 1994 08 04 OMC s r l Via G Galilei 18 20060 Cassina de Pecchi MI ITALY www omcsrl com Tel 39 02 95 28 468 ENGLISH INSTALL...

Страница 2: ...CATION OF OPERATORS IN CHARGE OF THE WORKS 1 12 HANDLING 1 13 FREEZING 1 14 OTHER RISKS 1 15 DISPOSAL 1 16 RISK OF CORROSION AND OR EROSION 2 0 INSTALLATION 2 01 ASSEMBLY OF THE VALVE ON THE PIPE 3 0...

Страница 3: ...ng means if required 1 03 LIGHTING Ensure a lighting which is suitable to the required type of work 1 04 HAZARDOUS FLUIDS IN THE PIPE Take account of the content of the pipe or anything it may have pr...

Страница 4: ...performed and supervised by some skilled trained and competent personnel 1 12 HANDLING Use suitable lifting means for the handling of the products by assessing all the risks concerning the lifting the...

Страница 5: ...three way valve The three shut off valves must have the same internal diameter of the control valve During the installation of the valve make sure that the flow in the pipe goes in the same direction...

Страница 6: ...PNEUMATIC ACTUATOR CONNECTION The pneumatic actuator is provided with two 1 4 NPT connections one of which is closed by a filter Connect the control air pipe to the connection which has remained free...

Страница 7: ...bove mentioned number During the operation the valve is pressurized Before performing any maintenance operation or action on the flanges and closing caps make sure that the line is depressurized 0 bar...

Страница 8: ...valve body 6 Remove the stem 2 provided with the upper plug 9 from the bonnet 5 Unscrew the seats 7 and 8 by using the specific wrenches Remove the lower plug 10 If required replace the seats 7 and 8...

Страница 9: ...e valve body 6 Remove the stem 2 provided with the plugs 9 and 10 from the bonnet 5 Unscrew and replace the seats 7 and 8 by using the specific wrenches Insert in the bonnet 5 the new plug by paying a...

Страница 10: ...he valve body 6 Separate the plug 9 from the stem 13 by removing the pin located on the stem 14 by unscrewing the pin Unscrew the seats 7 and 8 by using the specific wrenches Remove the lower plug 10...

Страница 11: ...of the bellows 12 Separate the bonnet group 5 from the valve body 6 Unscrew the seat 7 by using the specific wrenches Remove the lower plugs 9 and 10 If required replace the seats 7 and 8 If required...

Страница 12: ...screw 1 Remove the upper packing gland 2 Remove the spring 3 Remove the lower packing gland 4 Replace the O ring 5 if present Carefully clean the housing chamber and grease it with silicone oil Insert...

Страница 13: ...60 Cassina de Pecchi MI ITALY www omcsrl com Tel 39 02 95 28 468 ENGLISH 5 0 TIGHTENING TORQUES VALVE DIAMETER SEAT 1 5 Nm 10 BONNET NUTS 2 Nm 10 SCREWS 3 Nm 10 NUT 4 Nm 10 DN15 1 2 190 30 190 DN20 3...

Страница 14: ...20060 Cassina de Pecchi MI ITALY www omcsrl com Tel 39 02 95 28 468 ENGLISH 8 9 Pic 21 Valves DN125 200 6 8 1 5 7 Pic 20 Valves DN15 100 1 2 4 6 VALVE DIAMETER NUTS 9 Nm 10 NUTS 6 Nm 10 RING NUT 7 Nm...

Страница 15: ...stem approved by CSQ certified under no 9190 OMC2 FIRST ISSUE 1994 08 04 OMC s r l Via G Galilei 18 20060 Cassina de Pecchi MI ITALY www omcsrl com Tel 39 02 95 28 468 ENGLISH 6 0 SIZES OF THE ACTUATO...

Страница 16: ...0 AVAILABLE SPARE PARTS DESCRIPTION PICTURE POSITION Upper and lower seats of the diverter mixing valve 7 8 7 8 Plug of the diverter valve provided with stem 7 4 10 14 9 13 Plug of the mixing valve p...

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