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28

OIl PRIMARY cONTROl -TROubleshOOTINg

Table 12: System and General Trouble Shooting 

continued from previous page

Problem

Possible Cause

Remedy

Furnace will not start

Photo Cell wiring shorted or room 

light leaking into photo cell com-

partment.

Check photo cell (cad cell) wiring for short circuits. Also, check for room 

light leaking into cad cell compartment.  Repair light leak if necessary. See 

Table C-3

Open safety switch

Check for open limit or auxiliary limit. Also, check internal wiring connec-

tions; loose connectors, etc.

Furnace will not start without 

first pushing oil primary con-

trol reset button.

(Happens on frequent basis.)

No fuel oil.

Check fuel oil supply. Check that all hand operated fuel oil valves are in the 

open position.  Fill oil storage tank if necessary.

Clogged nozzle.

Replace nozzle with high quality replacement. Use rating plate or Tables in 

Appendix A as a guide.

Clogged oil filter.

Replace oil tank filter or in-line filter if used.

Low oil pump pressure.

Connect pressure gauge to oil pump.  Adjust pump  pressure, or replace oil 

pump if necessary.  Ensure that erratic pressure readings are not caused by 

defective fuel oil line.

Air getting into fuel oil lines, or fuel 

oil line dirty, clogged, or in some 

manner defective.

Check fuel oil lines. Replace any compression fittings found with high 

quality flared fittings.  Check for any signs of oil leaks. Any oil leak is a 

potential source of air or contaminants.

Defective burner motor.

Check burner motor.  If burner motor is cutting out on over-load, deter-

mine why.  Replace if necessary

Furnace starts, but cuts out 

requiring manually resetting 

the oil protector reset button.

Photo Cell (Cad Cell) defective.

If cad cell is dirty, clean it. (Determine why cad cell is getting dirty). If cad 

cell is poorly aimed, realign it.  NOTE: The photocell should have a resis-

tance of 100Ω in absence of light; a maximum of 1500 Ω in the presence of 

light.  Ensure that room light is not leaking into the cad cell compartment 

(See diagnostic light section).

Furnace starts, but cuts out 

requiring manually resetting 

the oil protector reset button

No fuel oil.

Check fuel oil supply.  Check that all hand operated fuel oil valves are in 

the open position.  Fill oil storage tank if necessary.

Clogged Nozzle.

Replaces nozzle with high quality replacement.  Use rating plate or Tables 

in Appendix A as a guide.

Clogged oil filter.

Replace oil tank filter or in-line filter if used.

Low oil pump pressure.

Connect pressure gauge to oil pump.  Adjust pump pressure, or replace oil 

pump if necessary.  Ensure that erratic pressure readings are not caused by 

defective fuel oil line.

Air getting into fuel oil lines, or fuel 

oil line dirty, clogged, or in some 

manner defective.

Check fuel oil lines  Replace any compression fittings found with high 

quality flared fittings.  Check for any signs of oil leaks. Any oil leak is a 

potential source of air or contaminants.

Defective burner.

Check burner motor.  If burner motor is cutting out on over-load, deter-

mine why.  Replace if necessary.

Water or contaminants in oil.

Drain fuel oil storage tank; replace fuel oil. (Consult with fuel oil supplier).

Frozen oil line.

Gently warm oil line.  Insulate oil line. (Outdoor piping size may require 

increased diameter).

Oil burner sputtering at nozzle

Electrodes out of adjustment or 

defective.

Check electrode settings. Check electrodes for dirt build-up or cracks in 

porcelain.

Poor transformer high voltage con-

nections or defective transformer.

Check contacts between the igniter and electrodes.  If OK, replace the 

igniter.

Fuel oil filter clogged.

Replace fuel oil storage tank filter and/or fuel oil in-line filter.

Defective oil pump.

Check burner motor and/or fuel oil pump coupling. Check oil pump pres-

sure.  Replace fuel oil pump if necessary.

Fuel oil line partially clogged or 

contains air.

Bleed air from oil line.  If problem persists, replace oil line.

Clogged nozzle.

Replace nozzle or clean it out.

Содержание HTL-90D

Страница 1: ...Model with ECM Oil FiredWarm Air Furnaces INSTALLATION OPERATION MAINTENANCE MANUAL P N 240007799 Rev C 12 2009 ECR International 2201 Dwyer Avenue Utica New York 13504 USA www ecrinternational com R...

Страница 2: ...HTL D HTL DV Oil Fired Warm Air Furnace ALL INSTALLATIONS MUST MEET ALL LOCAL PROVINCIAL STATE AND FEDERAL CODES WHICH MAY DIFFER FROM THIS MANUAL Read this complete manual before beginning installat...

Страница 3: ...on Title Of Document Installation Requirements 4 Location Of The Unit 5 Controls Connections 6 Oil Burners 7 Combustion Chamber 8 Circulating Air Blower 8 Maintenance And Service 9 Operating Instructi...

Страница 4: ...shipped assembled and pre wired The furnace should be carefully inspected for damage when being unpacked Heat Loss The maximum hourly heat loss for each heated space shall be calcu lated in accordanc...

Страница 5: ...vided using a duct if necessary The duct opening shall have a free area of 1 square inches per 1 000 Btu h of total input rating of all appliances to be installed When a furnace is installed in a full...

Страница 6: ...burner will be energized initiating a normal burner cycle Fan Timer Board and Limit Control Fig 5 Page 21 The United Technologies 1168 1 ECM HTLV D tap board has an adjustable fan on off delay that mu...

Страница 7: ...flame retention head static plate and temperature rise the furnace may be fired at an ideal rate for a wide range of structures Refer to Tables 3A B and C page 11 and the furnace rating plate to deter...

Страница 8: ...ed plenum duct systems The motor RPM and air CFM delivery will vary automatically on ECM motor equipped models to accommodate conditions within the usual range of external static pressures typical of...

Страница 9: ...y All electrical connections should be checked to ensure tight con nections Safety controls such as the high limit controls should be tested for functionality The fan control should be checked to ensu...

Страница 10: ...and continue until the thermostat is satisfied Restore the thermostat setting to a comfortable temperature NOTICE IF THE FURNACE IS TO BE SHUT DOWN FOR AN EXTENDED PERIOD OF TIME CLOSE THE OIL SUP PL...

Страница 11: ...00 PSIG 1 20 USGPH F6 2 in Table 3B Beckett NX Oil Burner Set Up Beckett NX Series Oil Burners For use with chimney vented units only Furnace Model Output BTU Hr Burner Model Nozzle Pump Pressure Flow...

Страница 12: ...ne screw Turn the adjustment screw clockwise to decrease the com bustion air and counter clockwise to increase the combustion air Re tighten the spline screw after obtaining the proper setting Refer t...

Страница 13: ...num take offs and the trunk ducts Temperature rise value is listed on the system rating plate Perform a smoke spot test The smoke spot should not exceed No 1 on the Bacharach Scale After the air adjus...

Страница 14: ...c 0 2 0 3 0 4 0 5 0 6 HTL D 90 120 100 10 DD 1 2 HP 7 70 F High 1639 1581 1507 1440 1374 Med High 1544 1493 1429 1366 1300 Med Low 1158 1144 1121 1084 1040 Low 766 743 703 696 661 HTL D 120 140 120 1...

Страница 15: ...abinet Plenum Openings Flue Diameter Filter Shipping Weight LB Width Depth Height Supply Return Type Size Side Bottom HTL D HTLV D 22 30 3 4 58 20 x 20 14 x 22 14 x 22 6 Permanent 16 x 25 x 1 270 HTL...

Страница 16: ...2 SW3 ADJUST POS CFM SW4 DELAY POS INPUT USGPH DIP Switch Position DIP Switch Position 1 2 1 2 OFF OFF A 0 OFF OFF A 1 00 ON OFF B 15 ON OFF B 1 10 OFF ON C 15 OFF ON C 1 20 ON ON D N A ON ON D 0 85...

Страница 17: ...UT USGPH DIP Switch Position DIP Switch Position 1 2 1 2 OFF OFF A 0 OFF OFF A 1 00 ON OFF B 15 ON OFF B 1 10 OFF ON C 15 OFF ON C 1 20 ON ON D N A ON ON D 0 85 ECM Blower HTLV D NOTICE SW1 HEAT AND S...

Страница 18: ...18 Wiring Diagrams Figure 6 Chimney Vent Burner Wiring Diagram HTL D HTLV D...

Страница 19: ...adjustments can be made by moving the dipswitch settings on the timer control board for fan off delay To check the operation of the limit switch shut off power to the furnace Temporarily remove the n...

Страница 20: ...over state Continues to spark for 10 sec Provides continuous spark after flame is sensed to assure that burner remains lit Turns on LED diagnostic light Starts carryover timer a Flame and call for he...

Страница 21: ...21 Oil Primary Control Sequence of Operation Figure 7 United Technologies 1158 120 Fan Timer Board HTL D Figure 8 United Technologies 1168 1 ECM Tap Board HTLV D...

Страница 22: ...22 Oil Primary Control Sequence of Operation...

Страница 23: ...23 Oil Primary Control Sequence of Operation Table 9 1158 120 Electronic Fan Timer Board Eft Detailed Sequence Of Operation...

Страница 24: ...primary control is in the run state by pressing the reset button The LED diagnostic light will flash the following code Table 10 Cad Cell Resistance Flashes Resistance in Ohms 1 Less than 400 2 Betwee...

Страница 25: ...ES SARY PRECAUTIONS TO PREVENT ELECTRICAL SHOCK OR EQUIPMENT DAMAGE Preliminary Checks Make sure that limit switches are closed and those contacts are clean Check for line voltage power on the oil pri...

Страница 26: ...26 Oil Primary Control Troubleshooting Table 11 Oil Primary Control TROUBLESHOOTING continued from previous page...

Страница 27: ...27 Oil Primary Control Troubleshooting Table 11 Oil Primary Control TROUBLESHOOTING continued from previous page Table 12 System and General Trouble Shooting...

Страница 28: ...light a maximum of 1500 in the presence of light Ensure that room light is not leaking into the cad cell compartment See diagnostic light section Furnace starts but cuts out requiring manually resett...

Страница 29: ...29 Oil Primary Control Troubleshooting Table 12 System and General Trouble Shooting continued from previous page Check Blower fan speed...

Страница 30: ...s if not obvious Where the oil shut off valve from the oil storage tank 3 is located How to operate the thermostat and other related ac 4 cessories How to operate the manual reset button on the 5 prim...

Страница 31: ...31 Homeowner s Reference Table...

Страница 32: ...s ECM Control HTLV 240005742 Wire Harness ECM Supply HTLV 32 240005330 Transformer 33 12240 6 Draft Regulator Ref No Part No DESCRIPTION 34a 240007760 Oil Burner Assembly Beckett AF76XN 29689 Burner M...

Страница 33: ...33 PARTS LISTING HIGHBOY MODEL HTL D AND HTLV D Figure 9 Model HTL D and HTLV D...

Страница 34: ...34 HTL D HTLV D Oil Fired Warm Air Furnace NOTES...

Страница 35: ...35 HTL D HTLV D Oil Fired Warm Air Furnace...

Страница 36: ...36 HTL D HTLV D Oil Fired Warm Air Furnace ECR International 2201 Dwyer Avenue Utica New York 13504 USA www ecrinternational com...

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