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13

sTART uP

The furnace should be operated for a minimum of 10 minutes to 

reach steady state conditions before fine tuning combustion. The 

warm up time is ideal for testing the oil pump pressure.
Drill a 1/4-inch test port in the venting between the furnace flue 

outlet and draft regulator (barometric damper). Insert a stack ther-

mometer and note the flue gas temperature. The flue gases should 

be within a range of 350°F to 450°F. If the flue gases are below the 

range, it may be necessary to slow down the blower fan. If the flue 

gases are above the range, the blower fan may require speeding up 

or the barometric damper needs adjusting. Stack temperature varies 

directly with the system temperature rise. System temperature rise is 

the difference between the furnace outlet temperature and furnace 

inlet temperature as measured in the vicinity of the connection 

between the plenum take-offs and the trunk ducts.  Temperature rise 

value is listed on the system rating plate.
Perform a smoke spot test. The smoke spot should not exceed No. 1 

on the Bacharach Scale.
After the air adjustments have been completed, re-check the draft 

pressure at the test port on the burner mounting plate as shown in 

Figure 2.

 The draft should be adjusted to -0.02 inches w.c.

In the United States, the Beckett AF Burner may be equipped with 

Beckett's "Inlet Air Shut-Off" to increase efficiency. (Beckett Part No. 

AF/A 5861). 

NOTICE

USE OF THE INLET AIR SHUT-OFF COULD CAUSE 

POST COMBUSTION NOZZLE DRIP.

sPecIAl INsTRucTIONs fOR uNITs equIPPeD WITh RIellO buRNeRs

Riello burners are factory set with respect to nozzle size, pump pres-

sure, air gate and turbulator adjustments for each model and firing 

rate; therefore, do not use the above listed set up procedures.
Riello specifications are listed in 

Table  3C, 

page 11 of this manual

.

 

Consult the Riello Installation Instructions supplied with the Burner 

for specific information concerning burner adjustments, operation, 

and trouble-shooting.

Содержание HTL-100D

Страница 1: ...Model with ECM Oil FiredWarm Air Furnaces INSTALLATION OPERATION MAINTENANCE MANUAL P N 240007799 Rev C 12 2009 ECR International 2201 Dwyer Avenue Utica New York 13504 USA www ecrinternational com R...

Страница 2: ...HTL D HTL DV Oil Fired Warm Air Furnace ALL INSTALLATIONS MUST MEET ALL LOCAL PROVINCIAL STATE AND FEDERAL CODES WHICH MAY DIFFER FROM THIS MANUAL Read this complete manual before beginning installat...

Страница 3: ...on Title Of Document Installation Requirements 4 Location Of The Unit 5 Controls Connections 6 Oil Burners 7 Combustion Chamber 8 Circulating Air Blower 8 Maintenance And Service 9 Operating Instructi...

Страница 4: ...shipped assembled and pre wired The furnace should be carefully inspected for damage when being unpacked Heat Loss The maximum hourly heat loss for each heated space shall be calcu lated in accordanc...

Страница 5: ...vided using a duct if necessary The duct opening shall have a free area of 1 square inches per 1 000 Btu h of total input rating of all appliances to be installed When a furnace is installed in a full...

Страница 6: ...burner will be energized initiating a normal burner cycle Fan Timer Board and Limit Control Fig 5 Page 21 The United Technologies 1168 1 ECM HTLV D tap board has an adjustable fan on off delay that mu...

Страница 7: ...flame retention head static plate and temperature rise the furnace may be fired at an ideal rate for a wide range of structures Refer to Tables 3A B and C page 11 and the furnace rating plate to deter...

Страница 8: ...ed plenum duct systems The motor RPM and air CFM delivery will vary automatically on ECM motor equipped models to accommodate conditions within the usual range of external static pressures typical of...

Страница 9: ...y All electrical connections should be checked to ensure tight con nections Safety controls such as the high limit controls should be tested for functionality The fan control should be checked to ensu...

Страница 10: ...and continue until the thermostat is satisfied Restore the thermostat setting to a comfortable temperature NOTICE IF THE FURNACE IS TO BE SHUT DOWN FOR AN EXTENDED PERIOD OF TIME CLOSE THE OIL SUP PL...

Страница 11: ...00 PSIG 1 20 USGPH F6 2 in Table 3B Beckett NX Oil Burner Set Up Beckett NX Series Oil Burners For use with chimney vented units only Furnace Model Output BTU Hr Burner Model Nozzle Pump Pressure Flow...

Страница 12: ...ne screw Turn the adjustment screw clockwise to decrease the com bustion air and counter clockwise to increase the combustion air Re tighten the spline screw after obtaining the proper setting Refer t...

Страница 13: ...num take offs and the trunk ducts Temperature rise value is listed on the system rating plate Perform a smoke spot test The smoke spot should not exceed No 1 on the Bacharach Scale After the air adjus...

Страница 14: ...c 0 2 0 3 0 4 0 5 0 6 HTL D 90 120 100 10 DD 1 2 HP 7 70 F High 1639 1581 1507 1440 1374 Med High 1544 1493 1429 1366 1300 Med Low 1158 1144 1121 1084 1040 Low 766 743 703 696 661 HTL D 120 140 120 1...

Страница 15: ...abinet Plenum Openings Flue Diameter Filter Shipping Weight LB Width Depth Height Supply Return Type Size Side Bottom HTL D HTLV D 22 30 3 4 58 20 x 20 14 x 22 14 x 22 6 Permanent 16 x 25 x 1 270 HTL...

Страница 16: ...2 SW3 ADJUST POS CFM SW4 DELAY POS INPUT USGPH DIP Switch Position DIP Switch Position 1 2 1 2 OFF OFF A 0 OFF OFF A 1 00 ON OFF B 15 ON OFF B 1 10 OFF ON C 15 OFF ON C 1 20 ON ON D N A ON ON D 0 85...

Страница 17: ...UT USGPH DIP Switch Position DIP Switch Position 1 2 1 2 OFF OFF A 0 OFF OFF A 1 00 ON OFF B 15 ON OFF B 1 10 OFF ON C 15 OFF ON C 1 20 ON ON D N A ON ON D 0 85 ECM Blower HTLV D NOTICE SW1 HEAT AND S...

Страница 18: ...18 Wiring Diagrams Figure 6 Chimney Vent Burner Wiring Diagram HTL D HTLV D...

Страница 19: ...adjustments can be made by moving the dipswitch settings on the timer control board for fan off delay To check the operation of the limit switch shut off power to the furnace Temporarily remove the n...

Страница 20: ...over state Continues to spark for 10 sec Provides continuous spark after flame is sensed to assure that burner remains lit Turns on LED diagnostic light Starts carryover timer a Flame and call for he...

Страница 21: ...21 Oil Primary Control Sequence of Operation Figure 7 United Technologies 1158 120 Fan Timer Board HTL D Figure 8 United Technologies 1168 1 ECM Tap Board HTLV D...

Страница 22: ...22 Oil Primary Control Sequence of Operation...

Страница 23: ...23 Oil Primary Control Sequence of Operation Table 9 1158 120 Electronic Fan Timer Board Eft Detailed Sequence Of Operation...

Страница 24: ...primary control is in the run state by pressing the reset button The LED diagnostic light will flash the following code Table 10 Cad Cell Resistance Flashes Resistance in Ohms 1 Less than 400 2 Betwee...

Страница 25: ...ES SARY PRECAUTIONS TO PREVENT ELECTRICAL SHOCK OR EQUIPMENT DAMAGE Preliminary Checks Make sure that limit switches are closed and those contacts are clean Check for line voltage power on the oil pri...

Страница 26: ...26 Oil Primary Control Troubleshooting Table 11 Oil Primary Control TROUBLESHOOTING continued from previous page...

Страница 27: ...27 Oil Primary Control Troubleshooting Table 11 Oil Primary Control TROUBLESHOOTING continued from previous page Table 12 System and General Trouble Shooting...

Страница 28: ...light a maximum of 1500 in the presence of light Ensure that room light is not leaking into the cad cell compartment See diagnostic light section Furnace starts but cuts out requiring manually resett...

Страница 29: ...29 Oil Primary Control Troubleshooting Table 12 System and General Trouble Shooting continued from previous page Check Blower fan speed...

Страница 30: ...s if not obvious Where the oil shut off valve from the oil storage tank 3 is located How to operate the thermostat and other related ac 4 cessories How to operate the manual reset button on the 5 prim...

Страница 31: ...31 Homeowner s Reference Table...

Страница 32: ...s ECM Control HTLV 240005742 Wire Harness ECM Supply HTLV 32 240005330 Transformer 33 12240 6 Draft Regulator Ref No Part No DESCRIPTION 34a 240007760 Oil Burner Assembly Beckett AF76XN 29689 Burner M...

Страница 33: ...33 PARTS LISTING HIGHBOY MODEL HTL D AND HTLV D Figure 9 Model HTL D and HTLV D...

Страница 34: ...34 HTL D HTLV D Oil Fired Warm Air Furnace NOTES...

Страница 35: ...35 HTL D HTLV D Oil Fired Warm Air Furnace...

Страница 36: ...36 HTL D HTLV D Oil Fired Warm Air Furnace ECR International 2201 Dwyer Avenue Utica New York 13504 USA www ecrinternational com...

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