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2. Other

Field Service Ver. 1.0 Jun. 2008

JS-505

Maintenance

2.2

Disassembly/Assembly/Cleaning list (other parts)

2.2.1

Disassembly/Assembly parts list

2.2.2

Disassembly/Assembly parts list

No.

Section

Part name

Ref. page

Unit

Separator

P.5

Exterior parts

Front cover

P.6

Rear left cover

P.6

Rear right cover

P.7

Upper tray

P.7

Paper guide plate

P.8

Board

JS control board (JSCB)

P.9

Motors

Transport motor (M1)

P.9

Route change motor (M3)

P.10

Shift motor (M2)

P.11

Clutch

Roller pressure/retraction clutch (CL1)

P.14

No.

Section

Part name

Ref. page

Transport section

Roller and roll

P.15

Service Manual Y109081-8

Содержание JS-505

Страница 1: ...JS 505 Option Printer SERVICE MANUAL Code Y109081 8 d Color MF201 d Color MF201Plus MF250 MF350...

Страница 3: ...ft margin of the revised section The number inside represents the number of times the revision has been made To indicate clearly a page that contains the revision is shown near the page number of the...

Страница 4: ...cification 1 Maintenance 2 Other 3 2 1 Disassembly adjustment prohibited items 3 2 2 Disassembly Assembly Cleaning list other parts 4 2 2 1 Disassembly Assembly parts list 4 2 2 2 Disassembly Assembly...

Страница 5: ...1 23 6 3 3 Solution when paper curl occurs for d Color MF201Plus d Color MF250 MF350 24 5 3 4 Job separator transport section misfeed 25 7 Malfunction code 26 7 1 Trouble code 26 7 2 Solution 27 7 2 1...

Страница 6: ...5 inch X 18 inch Min 148 mm X 210 mm 5 9 inch X 8 3 inch Plain paper 60 to 90 g m2 16 to 24 lb 50 sheets Lower tray A6S A5S A5 B6S B5S B5 A4S A4 B4 A3 A3 Wide 5 1 2 X 8 1 2S 5 1 2 X 8 1 2 8 1 2 X 11S...

Страница 7: ...nge without notice Exit tray Lower tray Shift amount 30 mm Types of paper to be used Plain paper Thick paper 1 2 3 Size B5S B5 A4S A4 B4 A3 8 1 2 X 11S 8 1 2 X 11 8 1 2 X 14 11 X 17 Power require ment...

Страница 8: ...o prevent them from being removed by mistake Do not remove or loosen any of the red painted screws in the field It should also be noted that when two or more screws are used for a single part only one...

Страница 9: ...page 1 Unit Separator P 5 2 Exterior parts Front cover P 6 3 Rear left cover P 6 4 Rear right cover P 7 5 Upper tray P 7 6 Paper guide plate P 8 7 Board JS control board JSCB P 9 8 Motors Transport mo...

Страница 10: ...achment plates 2 the attachment plate A with pieces of metal is required to be attached to the left Install the attachment plates as shown in the illustration Press them downward and secure them with...

Страница 11: ...separator See P 5 2 Open the misfeed clearing cover 1 3 Remove two screws 1 and remove the front cover 2 2 3 3 Rear left cover 1 Remove the separator See P 5 2 Remove three screws 1 and remove the re...

Страница 12: ...5 2 Remove the rear left cover See P 6 3 Remove three screws 1 and remove the rear right cover 2 2 3 5 Upper tray 1 Remove the separator See P 5 2 Remove the screw 1 Push two pro trusions 2 in the di...

Страница 13: ...rator See P 5 2 Remove the upper tray See P 7 3 Remove two screws 1 and remove the paper guide plate cover 2 4 Remove eight paper guide plates 1 NOTE When reinstalling the paper guide plates 1 make su...

Страница 14: ...ctors 1 from the JS control board 4 Remove four screws 1 and remove the JS control board 2 2 3 8 Transport motor M1 1 Remove the separator See P 5 2 Remove the rear left cover See P 6 3 Disconnect the...

Страница 15: ...M3 1 Remove the separator See P 5 2 Remove the rear left cover See P 6 3 Remove the rear right cover See P 7 4 Remove the screw 1 and discon nect two connectors 2 and remove the route change motor as...

Страница 16: ...otor See P 10 4 Remove the C clip 1 and the lever 2 and remove the route change guide 3 5 Remove two wire saddles 1 dis connect two connectors 2 and remove two screws 3 Pull out the sensor assy 4 in t...

Страница 17: ...connector 1 remove two screws 2 and remove the harness from four wire saddles 3 Remove the sensor mounting plate assy 4 8 Remove three screws 1 and two shoulder screws 2 9 Remove two screws 1 A083F2C...

Страница 18: ...crew 1 and remove the belt fixed plate 2 11 Remove five wire saddles 1 and pull out the shift drive section assy 2 in the direction of the arrow 12 Remove two screws 1 and remove the shift motor assy...

Страница 19: ...le 2 and two screws 3 and remove the shift motor 4 2 3 11 Roller pressure retraction clutch CL1 1 Remove the route change motor See P 10 2 Remove the E ring 1 and discon nect the connector 2 and remov...

Страница 20: ...2 4 1 Cleaning of the roller and roll A Periodically cleaning parts cycle Roller and roll Every 300 000 prints 1 Remove the separator See P 5 2 Using a cleaning pad dampened with alcohol wipe the rol...

Страница 21: ...2 Other Field Service Ver 1 0 Jun 2008 16 JS 505 Maintenance Blank Page Service Manual Y109081 8...

Страница 22: ...ght ventilation etc levelness of the installation site The original has a problem that may cause a defective image The density is properly selected The original glass slit glass or related part is dir...

Страница 23: ...ual main body A083F3E504DA Service Manual Y109081 8 d Color MF201Plus d Color MF250 d Color MF350 Screen d Color MF201 Screen A083F3E501DA 4 1 Sensor check procedure A Procedure 1 Call the Service Mod...

Страница 24: ...rt2 Upper tray exit sensor Paper present Paper not present T1FDTB LED Full Non sort1 Lower tray paper full detect board LED Full Other than full T2FDTB LED Full Non sort2 Upper tray paper full detect...

Страница 25: ...Check 1 Call the Service Mode to the screen See P 338 of the main body service manual 2 Touch Finisher 3 Touch Job Separator 4 Touch Exit Motor Drive Route change Motor Drive Shift Motor Drive or Exi...

Страница 26: ...Blinking and paper location Light ing are displayed on the touch panel of the main body 6 1 1 Misfeed display resetting procedure Open the corresponding door clear the sheet of paper misfed and close...

Страница 27: ...isplay Field Service Ver 1 0 Jun 2008 22 JS 505 Troubleshooting 6 2 Sensor layout 1 Paper exit sensor PS2 2 Lower tray exit sensor PS1 3 Upper tray exit sensor PS2 A083F4C501DA 1 2 3 Service Manual Y1...

Страница 28: ...3 Does paper curl occur under normal conditions under conditions other than those mentioned above YES Go to step 5 3 1 Call the Service Mode to the screen 2 Touch System Software Switch Setting 3 Touc...

Страница 29: ...ange Warm Up Time 3 Change the setting to Mode3 See P 394 of the main body service manual OK NG Go to step 4 4 1 Call the Service Mode to the screen 2 Select System 1 Change Warm Up Time 3 Change the...

Страница 30: ...or PS1 is not turned OFF even after the set period of time has elapsed after the copier s paper exit sensor PS2 is turned OFF by the paper The upper tray exit sensor PS2 is not turned OFF even after t...

Страница 31: ...traction home sensor PS5 is not blocked after the set period of time has elapsed after the roller pres sure retraction clutch CL1 is turned ON start of a pressure operation The pressure retraction hom...

Страница 32: ...g the compact flash card 3 Change JSCB Relevant electrical parts Shift motor M2 Shift home sensor PS6 JS control board JSCB Step Action WIRING DIAGRAM Control signal Location Electrical component 1 Ch...

Страница 33: ...I O check sensor check JSCB PJ7 12 ON JS 505 F 4 4 CL1 operation check JSCB PJ6 4 ON JS 505 F 5 5 Change JSCB Relevant electrical parts Route change motor M3 Route change home sensor PS4 JS control bo...

Страница 34: ...lor MF350 Relevant electrical parts JS control board JSCB Step Action WIRING DIAGRAM Control signal Location Electrical component 1 Disconnect and then connect the power cord Turn OFF the main power s...

Страница 35: ...7 Malfunction code Field Service Ver 1 0 Jun 2008 30 JS 505 Troubleshooting Blank Page Service Manual Y109081 8...

Страница 36: ...UPDATING STATUS DATE UPDATED PAGES PAGES CODE 09 2008 1ST EDITION 36 Y109081 8...

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