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            Construction Manual 

www.oldschoolmodels.com 

Page 7

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Step 28 - Wing Assembly (Ailerons only - A2, CH2)

Locate two more A2s from BP1, BP2 or 

BP3, as well as one CH2 from LP8. 

Now before I start this step, I'm gonna 

put this out there for your consideration. 

What you'll form with these three pieces is 

the control horn of the aileron. Horn itself 

is made from 3-ply plywood and will be 

reinforced by wicking thin CA into it.

Although I have not had this happen with any of the prototypes, 

I will admit that it is possible to break off this horn with rough 

handling, hangar rash, or just plain bad luck. To repair the aileron 

in this case, you would have to remove the covering and add 

scrap wood to form the "seat" for a conventional control horn (not 

included).

What I'm going to describe works perfectly fi ne and will last a long 

time - as long as you take care in the storage and transportation of 

your Minuette. So, if you're ready, let's get on with it.

Glue one of the two (outer) A2s in place 

- it doesn't matter which one.  Make sure 

it's parallel with the ribs and in the correct 

spot - in-line with the servo arm cutout in 

SH1.

Once the glue has cured, you can remove 

the aileron from your building board and 

attach CH2. Note that the long horn on 

CH2 should protrude out the bottom of 

the aileron. Glue this in place up against the A2 you just installed.

Now glue the remaining A2 in place, up against CH2.

Lastly, using a bit of thin CA, wick it in all around the end of CH2. 

This will strengthen it even further. 

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Step 29 - Wing Assembly (Ailerons only - hinge support)

Locate the 3/16"sq. balsa stick 

you used to cut the leading edge 

of the aileron. Now you'll cut 

three additional lengths to form 

the CA hinge supports inside the 

aileron, backing up the leading 

edge.

Cut one piece to fi t into the outer 

gaps on each end. Then the other 

one should fi t into the large gap in the middle of the aileron, as 

shown in this 

diagram, and on 

the plans.

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Step 30 - Wing Assembly (Anchor supports)

Locat

e 16 of WAs from LP4. Glue one on top 

of the other to form 8 thicker WAs.

Refer to the plans as these are glued into 

place in 8 different places on each wing half. 

Start with the bottom 4 fi rst, making sure they 

are fl at against the building surface.

The other 4 will be fl ush with the top edges 

of the ribs which means you'll need to angle 

them slightly.

Also note that the WAs that attach to the rear 

end of R5 are offset slightly to allow them to fi t 

within the wing's thickness.

Set the port wing half aside and begin work on the starboard 

wing half. Tape the starboard wing plan and fresh wax paper 

on your board. Then follow steps 1 through 30 to complete the 

starboard wing half. Once fi nished, then move on to step 31. 

Note that when building the starboard half that many of the parts 

will need to be glued to the opposite side (the WH1, WH2, and 

the wing tip pieces for instance). Always refer to the plans to 

make sure you’re gluing the parts together in the correct way.

Step 31 - Wing Assembly (Center section)

Position the center section of the wing plan on your building 

surface and tape into position. Tear off a 

length of waxed paper long enough to 

cover it and tape that into position, over 

the plan. 

Step 32 - Wing Assembly (DH1)

Locate both DH1s They will be glued together to form the wing's 

dihedral brace.

Note that if there is a bow to 

these pieces, that's OK. Mix up 

some 15 or 30 minute epoxy and 

apply it to the concave surfaces 

of each DH1. Then carefully align 

them, weight them down and 

allow the glue to cure to form a  

solid, one-piece dihedral brace. Make sure these parts are perfectly 

aligned and that no glue makes it into four the pre-cut grooves.

Step 33 - Wing Assembly (R1, R2)

Locate both R1s and R2s from LP4. These are to be inserted into 

the slots of DH1. Carefully sand the 

slots as necessary to get a good, 

slop-free fi t.

DON'T GLUE THESE IN PLACE 

JUST YET.

Also note that the two outer ribs 

(R2s) will be angled as part of the 

dihedral. Set this aside for now.

Step 34 - Wing Assembly (TP1)

Locate CS2 from BP12. Pin this in place as 

shown here.

Step 35 - Wing Assembly (WH5)

Now locate one WH5 from LP6. Glue it in 

place, inside the cutout of CS2.

A2

3/32” Balsa

A3

1/16” Ply

3/16” scrap balsa

Содержание Minuette

Страница 1: ...teries wheels etc throughout the building process You must correctly install all R C and other components so that the model operates correctly on the ground and in the air Installation shown in the ma...

Страница 2: ...aser cut 3 32 x 4 x 24 balsa 2 BP5 laser cut 1 16 x 4 x 12 balsa 2 BP6 laser cut 1 16 x 4 x 12 balsa 2 BP7 laser cut 1 16 x 4 x 12 balsa 2 BP8 laser cut 1 16 x 4 x 12 balsa 2 BP9 laser cut 1 16 x 4 x...

Страница 3: ...he photo s for that step both in this manual and online AllphotosshowninthismanualareofdifferentMinuetteprototypes Several pieces may have changed slightly with improvements we ve made so parts may lo...

Страница 4: ...each rib s slot as the glue cures Any gaps will add up over the length of the wing and make is so the rib alignment with the plans keeps getting worse and worse n n Step 5 Wing Assembly R9 Now glue t...

Страница 5: ...n install another pair of SW3s and the R5 And finally you ll install the remaining pair of SW3s and the R4 Again dry fit these first and make sure everything is aligned and all tabs are properly seate...

Страница 6: ...ea of the dihedral box be careful not to drip excess glue into the box formed between R3 ribs n n Step 23 Wing Assembly Ailerons only S1 S3 If there s no ailerons in your future skip this step For tho...

Страница 7: ...LP4 Glue one on top of the other to form 8 thicker WAs Refer to the plans as these are glued into place in 8 different places on each wing half Start with the bottom 4 first making sure they are flat...

Страница 8: ...nto place making sure it s glue to all of the pieces it touches ribs DH1 and sheeting n Step 36 Wing Assembly CS2 Now it s time to glue the ribs DH1 assembly in place on to CH2 You ll note that each o...

Страница 9: ...tep 48 Wing Assembly Now its time for the big one time to fit the port starboard and center sections of the wing together Before trying to slide these pieces together sand the root ends of each wing h...

Страница 10: ...ate VF1 from BP4 Pin it in position over the plans taking note of how the plans show where the pre cut grooves should be placed n Step 63 Vertical Fin Assembly VF2 Locate VF2 from BP4 Note the small c...

Страница 11: ...t You ll use this piece to cut and fit all of the vertical fuselage supports starting at the two pieces that are doubled up about an 1 back from the wing s trailing edge Carefully measure cut and beve...

Страница 12: ...es for LG1 as shown here Then glue LG1 on top of the LG2s making sure it s aligned properly when by fully inserting both tabs into the pre cut holes on the fuselage side n Step 87 Fuse Assembly WH1 WH...

Страница 13: ...ross framing Remember that matching sets of braces goes on the top and bottom so take your time and get this right Again this part will show so make yourself proud here n Step 96 Fuse Assembly Tail sk...

Страница 14: ...few drops of thin CA will help strengthen and secure the threads you ve cut in these holes We ve found this to be a very secure way of holding the wing in place for all of our prototypes but if you do...

Страница 15: ...is used between the two FS2s Dry fit these first sand as necessary then lightly tack these in position to the wing and to the FS3 FS4 parts NOT TO THE FUSELAGE When the glue has cured lightly sand the...

Страница 16: ...re We used 26 gauge wire not included but other thicknesses can be used Lightly brush on a bit of flux over the wire wrap then use a small torch or a soldering iron to securely solder the wire wrap in...

Страница 17: ...r the other Lastly using a bit of thin CA wick it in all around the ends of CH1 This will strengthen them even further Aileron Hatches SH1 When mounting the aileron servos to each of the SH1 s you ll...

Страница 18: ...the position of the clevis at the control horn toward the outermost hole you will decrease the amount of control throw of the control surface Moving it toward the control surface will increase the am...

Страница 19: ...Construction Manual www oldschoolmodels com Page 19 APPENDIX A...

Страница 20: ...Page 20 www oldschoolmodels com Construction Manual APPENDIX A...

Страница 21: ...be defective The user shall determine the suitability of the product for his or her intended use and shall assume all risk and liability in connection therewith If the buyer is not prepared to accept...

Страница 22: ......

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