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2

Safety signals

Important information concerning safety is
distinguished in this manual by the
following notations:

The Safety alert symbol means:
Caution!  Your safety is involved.

WARNING!

Failure to follow warning instructions
could result in 

severe or fatal injury

to anyone working with, inspecting or
using the suspension, or to bystanders.

CAUTION!

Caution indicates that special pre-
cautions must be taken to avoid dam-
age to the suspension.

NOTE!

This indicates information that is of
importance with regard to procedures.

Introduction

All of Öhlins advanced suspension products are
adepted to the brand and model. This means that
length, travel springaction and damping charac-
teristics, are tested individually just for the
motorcycle that you have decided to fit with
Öhlins suspension.

Before installation

Öhlins Racing AB can not be held responsible for
any damage whatsoever to shock absorber or
vehicle, or injury to persons, if the instructions for
fitting and maintenance are not followed exactly.

Similarly, the warranty will become null and void

if the instructions are not adhered to.

© Öhlins Racing AB.

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Öhlins Racing AB is prohibited.

Printed in Sweden.

WARNING!

1. Installing a shock absorber, that is not
approved by the vehicle manufacturer, may
affect the stability of your vehicle. Öhlins
Racing AB cannot be held responsible for
any personal injury or damage whatsoever
that may occur after fitting the shock
absorber. Contact an Öhlins dealer or other
qualified person for advice.

2. Please study and make certain that you
fully understand all the mounting instructions
and the owners manuals before handling this
shock absorber kit. If you have any questions
regarding proper installation procedures,
contact an Öhlins dealer or other qualified
person.

3. The vehicle service manual must be
referred to when installing the Öhlins shock
absorber

NOTE

Öhlins products are subject to continual improve-
ment and development. Consequently, although
these instructions include the most up-to-date
information available at the time of printing, there
may be minor differences between your suspen-
sion and this manual. Please consult your Öhlins
dealer if you have any questions with regard to
the contents of the manual.

Contents

Saftey signals ................................................ 2
Tuning the suspension ................................... 3
Design ........................................................... 3
Function ........................................................ 4

Compression damping ................................ 4
Rebound damping ....................................... 4

Settings ......................................................... 5

Basic settings .............................................. 5

Setting the spring preload ............................. 5

Measuring .................................................... 5
Adjusting ...................................................... 6
Front fork spring .......................................... 6

Setting the damping ...................................... 7

Setting the shock absorber lenght ............... 7

Setting your motocycle .................................. 8

Start with rebound damping ........................ 8
Compression damping ................................ 8
Adjusting the shock absorber lenght ........... 9

Inspection and maintenance ....................... 10

Содержание Ohlins shock absorbers Motorcycle Road &...

Страница 1: ...1 Owners Manual hlins shock absorbers Motorcycle Road Track Including Safety Tuning the suspension Design features Function Basic adjustments Fine tuning Inspection maintenance...

Страница 2: ...nstalling a shock absorber that is not approved by the vehicle manufacturer may affect the stability of your vehicle hlins Racing AB cannot be held responsible for any personal injury or damage whatso...

Страница 3: ...s often fitted in a separate fluid chamber connected by hose or fixed direct on top of the shock absorber piggyback There are also types of shock absorbers where everything is fitted inside the main c...

Страница 4: ...ton is high ie in the case of rapid com pression this will not be sufficient and conse quently the shims underneath the piston will open to allow a greater rate of flow Fig 6 The fluid that is displac...

Страница 5: ...d the fork angle Consequently handling char acteristics can be changed even negatively Proceed as follows it will be much easier if done by two persons A Place the motorcycle on a stand B Lift up the...

Страница 6: ...in combination with hlins shock absorbers contribute to superior road holding qualities The original make of springs should be used if there are none of our springs in the recommendation table However...

Страница 7: ...istics of the motorcycle most The setting knob is located at the bottom on the piston rod Fig 9 It can be adjusted in about 40 steps The com pression damping knob is located at the end of the reservo...

Страница 8: ...make any necessary correction to 2 steps Compression damping Fig 13 The low speed compression adjuster affects ride height smoothness over small bumps and grip The high speed compression adjuster affe...

Страница 9: ...The length mayneverbealteredmorethantowherethegroove Fig 16 that is cut in the thread becomes just visible under the lower nut of the level brachet Make small steps and test run 14 Adjustment of shoc...

Страница 10: ...sorber body and for external damage 4 Check the external reservoir for damages that can restrict the floating piston from moving freely 5 Excessive wear of rubber components 6 Fastening to the wehicle...

Страница 11: ...me or other excessive heat The shock ab sorber may othervise explode due to too high pressure WARNING Never alter the gas pressure Special purpose charging equipment and access to nitrogen is required...

Страница 12: ...on site Find out everything about your suspension Download mounting instructions manuals and brochures And a lot more hlins Racing AB Box 722 S 194 27 Upplands V sby Sweden Phone 46 8 590 025 00 Fax 4...

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