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5

MOU TI G I STRUCTIO S

2.11

Pour approximately 0.5 litre Öhlins suspension 

fluid in front fork leg.

  arninge!

Fluid level must be approximately 50 mm above 
top of cylinder tube assembly.

2.12

Use a hex key to open compression and 
rebound bleed adjusters fully. Install top cap 
directly to shaft extension (no main spring or 
preload tube). Pull up outer tube and tighten it 
to the top cap with your hand.

[Htx kty 3 mm]

2.13 

Pull outer tube up and down 10-15 times to 
pump out all air from the cartridge.

2.14 

Remove top cap from front fork leg.

2.15 

Make sure that shaft assembly and outer tube 
are in their bottom positions. 

Set suspension fluid level according to chapter 

“Setup Data”.

2.16 

Install shaft extension tool on top of shaft 
extension. 
Install main spring with the marking up (A), 
preload tube and guide ring (B) and spring 
support (C) over shaft extension tool.
[

01765-03 shaft txttnsion tool

]

2.17 

Pull up shaft assembly and grab spring support 
with a wrench tool.
[

 rtnch 19 mm

]

15

16

17

13

B

C

A

Содержание FKS 503

Страница 1: ...roduct wipe off the excessive oil or grease with a cloth 1 Note 1 Before you install this product check the kit contents If anything is missing please contact an hlins dealer Warning Before you instal...

Страница 2: ...14 mm Ruler Suspension fluid level hlins tool 01765 03 Shaft extension Wrench Top cap 46 mm hlins tool 01797 07 Seal head Suspension fluid 01309 xx Grease 00146 01 100 g Warning We strongly recommend...

Страница 3: ...el barely touches the ground Warning Make sure the vehicle is securely supported so that it will not fall over 1 2 Remove front fender brake calipers speed sensor if present front wheel and front cove...

Страница 4: ...ridge according to vehicle service manual 2 7 Remove cartridge from front fork leg Install the hlins cartridge kit Caution The cartridge kit is divided into compression and rebound cartridges Install...

Страница 5: ...and Hex key 3 mm 2 13 Pull outer tube up and down 10 15 times to pump out all air from the cartridge 2 14 Remove top cap from front fork leg 2 15 Make sure that shaft assembly and outer tube are in th...

Страница 6: ...tool and install top cap to the shaft extension Tighten to 20 Nm Hex key 3 mm Socket 14 mm 2 20 Remove wrench from spring support 2 21 Pull up outer tube Make sure front fork leg is in a fully extend...

Страница 7: ...fork legs into the triple clamps at the position recommended in setup data Front leg position See the vehicle service manual for correct procedure and tightening torque 1 Note 1 Measure the front for...

Страница 8: ...NG GUIDE Part no MI_FKS503_0 Issued 2017 06 20 Compression 12 clicks Rebound 12 clicks Suspension fluid level 150 mm Front leg position Standard position Suspension fluid 01309 xx Make sure you choose...

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