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Front Fork Kit for Yamaha TMAX

FKS 503

Mounting Instructions

  otte!

1

Please note that there can be small differences 

between your product and the images in 

these instructions.

  otte!

1

Please note that during storage and transport, 

especially at high ambient temperature, some 

of the oil and grease used for assembly may 

leak and stain the packaging. This will not cause 

damage to the product, wipe off the excessive 

oil or grease with a cloth.

  otte!

1

Before you install this product, check the kit 

contents. If anything is missing, please contact 

an Öhlins dealer.

  arninge!

Before you install this product, read the Öhlins 

Owner’s manual and this document. This 

product is an important part of the vehicle and 

the vehicle stability.

Kit Conttnts
Dtscription

Part  o

Pcs

Front fork kit

FKS 503

1

O-ring

00576-02

2

Sticker set Öhlins

-

-

Owner’s manual

07284-01

1

  arninge!

This kit should only be installed by an authorized 

Öhlins dealer. The installation procedure 

requires certain tools.

Содержание FKS 503

Страница 1: ...roduct wipe off the excessive oil or grease with a cloth 1 Note 1 Before you install this product check the kit contents If anything is missing please contact an hlins dealer Warning Before you instal...

Страница 2: ...14 mm Ruler Suspension fluid level hlins tool 01765 03 Shaft extension Wrench Top cap 46 mm hlins tool 01797 07 Seal head Suspension fluid 01309 xx Grease 00146 01 100 g Warning We strongly recommend...

Страница 3: ...el barely touches the ground Warning Make sure the vehicle is securely supported so that it will not fall over 1 2 Remove front fender brake calipers speed sensor if present front wheel and front cove...

Страница 4: ...ridge according to vehicle service manual 2 7 Remove cartridge from front fork leg Install the hlins cartridge kit Caution The cartridge kit is divided into compression and rebound cartridges Install...

Страница 5: ...and Hex key 3 mm 2 13 Pull outer tube up and down 10 15 times to pump out all air from the cartridge 2 14 Remove top cap from front fork leg 2 15 Make sure that shaft assembly and outer tube are in th...

Страница 6: ...tool and install top cap to the shaft extension Tighten to 20 Nm Hex key 3 mm Socket 14 mm 2 20 Remove wrench from spring support 2 21 Pull up outer tube Make sure front fork leg is in a fully extend...

Страница 7: ...fork legs into the triple clamps at the position recommended in setup data Front leg position See the vehicle service manual for correct procedure and tightening torque 1 Note 1 Measure the front for...

Страница 8: ...NG GUIDE Part no MI_FKS503_0 Issued 2017 06 20 Compression 12 clicks Rebound 12 clicks Suspension fluid level 150 mm Front leg position Standard position Suspension fluid 01309 xx Make sure you choose...

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