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PC5 SERIES WATT TRANSDUCER CALIBRATION MANUAL 

Page 7 

 

First Example: PC5-004B, 30/ 3W has 

specified 

output 

of 

1mA 

proportional  to  1KW.    Using  the 
single-phase  calibration  method,  the 
Wattmeter  standard  would  be  set  at 
500  watts  full  scale  and  the  PC5 
would be calibrated for a 1mA output 
at  the  500-watt  point  on  the 
wattmeter. 

 
 

Second  Example:  PC5-007B,  30/  4W 
has  a  specified  output  of  1mA 
proportional  to  1.5KW.    Using  the 
single-phase  calibration  method,  the 
Wattmeter  standard  would  be  set  at 
500  watts  and  the  PC5-007B  would 
be  set to 1 mA at the 500-watt point 
on  the  Wattmeter  standard.  In each 
case,  each  element  of  PC5-007B  is 
measuring  the  full-scale  current  & 
voltage. 

 

A  digital  meter  capable  of  10-
microvolt resolution for the base watt 
transducer with outputs of 50, 100, or 
150  millivolts  is  required  and  digital 
meter capable of 1-millivolt resolution 
for all others. 

 

A  precision  load  resistor  of  1K 

0.05%  should  be  used  for  the  1mA-
output  units,  option  A  &  B  and  a 
precision  resistor  of  500 

,  0.05% 

should be used for option  E. 

 

If the full-scale line current required is 
not  available;  amp-turns  through  the 
current  transformer  or  transducer 
window  may  be  used.  The windings 

must  be  distributed  uniformly  around 
the current transformer or transducer 
and not pulled tightly against the unit. 

 

If  current  transformers  are  not 

calibrated  with  the  PC5  the  following 
additional errors may be expected: 

 

3%   50 and 100 ampere range. 

  

1.5%   200 ampere range. 

    0.75% 400 & 600 ampere range. 
 

0.3%  1000 ampere range and up. 

 

Apply  power  to  all  voltage  potential 
circuits for 20 minutes, (this includes 
115  VAC  instrument  power  if  you 
have  PC5  with  option  B,  D,  or  E) 
before calibration is attempted. 

 

Calibration  of  the  watt  transducer 

 should  be  made  at  or  as  close  to 
unity power as possible. 

 

Calibration  of  all  standard  PC5  Watt 
Transducers  is  scaled  for  standard 
power levels such as 100, 500, 1000, 
2000  Watts,  etc.    Refer  to  the  PC5 
specifications for the "Watts at Rated 
Output". 

 
9.2 

ADJUSTMENTS 

Overall calibration and zero adjustments are 
located  through  the  lid  underneath  the 
plastic  caps.    If  the  lid  has  a  black  plastic 
cap  over  the  zero  opening,  do  not  remove, 
this  is  not  an  adjustment.    Balance 
adjustments  for  2,  2½,  and  3  elements  are 
located inside the can.  Refer to Figure 6 for 
location. 
 

Содержание PC5 Series

Страница 1: ...LER Edited and revised by William D Walden September 1998 OHIO SEMITRONICS INCORPORATED Copyright by David W Miller and Ohio Semitronics Inc September 1998 OHIO SEMITRONICS INC 4242 Reynolds Drive Hil...

Страница 2: ...that these Hall effect watt transducers do an excellent job calculating power where severe distortion or chopped current and voltage wave shapes exist Watt transducers are available from Ohio Semitron...

Страница 3: ...ral 6 9 2 Adjustments 7 9 3 Final Calibration 8 10 Installation 12 11 Troubleshooting 12 Figure 6 Balance adjust potentiometers 14 Figure 7 Test Connections 15 10 2W Figure 8 Test Connections 15 10 3W...

Страница 4: ...nd one voltage transformer This mea sures total power in a two wire circuit B Polyphase Two Element This type has two current sensors and two voltage transformers This trans ducer will measure total p...

Страница 5: ...presents apparent power is eliminated using the simple filter circuit shown below 200 OHMS 100 ufd Input Output Figure 2 In all cases the base outputs are filtered and amplified to provide 0 to 1mA 0...

Страница 6: ...20 as long as the voltage and current are in their effective range 3 2 VOLTAGE INPUTS PC5 Watt Transducers are designed for nominal inputs of 120 240 277 or 480 VAC The effective range at the specifie...

Страница 7: ...C5 watt transducers are corrected for power factors from 0 lead to unity to 0 lag 0 to 90 and are within the specified accuracy listed 5 FREQUENCY RANGE The PC5 Watt Transducers are designed to operat...

Страница 8: ...tc 8 SCALING 8 1 OSI has a complete line of watt transducers for various applications These are designed for a particular voltage and current range and are calibrated as a package If a watt transducer...

Страница 9: ...All PC5 Watt Transducers are factory calibrated and checked 100 for voltage and current linearity power factor and initial set point Temperature is checked on random samples Instrumentation used for...

Страница 10: ...the full scale line current required is not available amp turns through the current transformer or transducer window may be used The windings must be distributed uniformly around the current transform...

Страница 11: ...just the power source for a full scale Standard Wattmeter reading Now adjust the internal balance trimpot for a zero output reading at terminals 1 and 2 3 Element 30 4W After the test connections are...

Страница 12: ...nd 9 2B on page 8 A Example 10 2W 1 Element Model PC5 010B Voltage 120 VAC Current 10 A AC Rated Output 1 mA 1 kW Load on Output Required 1 K 0 05 Resistor External Sensor Required None Test Connectio...

Страница 13: ...nal when 10 amperes are applied Energize the voltage and apply the neces sary current to obtain either 20 kW or the 2kW reading if 10 ampere turns are used in the Standard Wattmeter Adjust the CAL tri...

Страница 14: ...VAC Current 5 A AC Rated Output 1 mA 1500 Watts Load On Output Required 10 K 0 05 External Sensor Required None Test Connections Drawing Figure 9B Standard Wattmeter Set Up 120 V 5 A FS 500 W Accuracy...

Страница 15: ...UTION All 50 ampere Watt Transducers require two turns through the window of the current transformers PROBLEM 1 3 Output SOLUTION 30 4W units polarity of one phase reversed PROBLEM Doesn t Seem Calibr...

Страница 16: ...er words the motor is not doing any work Power in watts is the measure of the rate at which work is being done Electric motors often have a power factor rating This rating is for the fully loaded moto...

Страница 17: ...of the balance control on the boards of the PC5 series watt transducers From upper left clockwise around the page Figure 6a is used for 2 and 2 element models with output options A B C D CX5 and X5 F...

Страница 18: ...rect connections b Using a current transformer Figure 7 Test Connection for 1 phase 2 wire 1 Element Watt Transducer I 1 2 3 4 5 6 7 8 9 10 11 12 Instrument Power See Note 2 Output E 1 2 3 4 5 6 7 8 9...

Страница 19: ...ement PC5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Instrument Power See Note 2 Output E 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Instrument Power See Note 2 Output E H1 H1 H1 I c Using current transformers with a 3 e...

Страница 20: ...is the prefered method of calibration Rotek Instruments Corp 390 Main St Waltham MA 02254 781 899 4611 Figure 10a Figure 10b Notes 1 50 ampere models require two 2 primary turns through the current tr...

Страница 21: ...d as part of OSI watt transducers have white and black secondary leads The white lead is the X1 lead and the Black is the X2 lead In OSI connection diagrams the dots in the diagrams refer to the H1 fo...

Страница 22: ...models with B D X5 E Options Output Signal LOAD LINE L1 NEUTRAL 1 element connection for a single phase 2 wire load 1 2 3 4 5 6 7 8 9 10 11 12 LOAD X1 X1 X1 X1 H1 H1 H1 H1 120 volts AC for models with...

Страница 23: ...LOAD NEUTRAL L3 L2 3 element connections for a 3 phase 4 wire load LOAD 1 2 3 4 5 6 7 8 9 10 11 12 120 volts AC for models with B D X5 E Options Output Signal LINE X1 L1 L2 L3 X1 H1 H1 X1 H1 Output o...

Страница 24: ...1 LOAD X1 X1 H1 H1 Output Signal LINE H1 X1 L1 L2 L3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 120 volts AC for models with B D X5 E Options H1 X1 H1 X1 Neutral 2 1 2 element connections for a 3 phase 4 wire l...

Страница 25: ...PC5 SERIES WATT TRANSDUCER CALIBRATION MANUAL Page 22 This page is intentionally left blank Use this for your notes...

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