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5

CAUTION

Cut pieces may fly off during cutting. Confirm the safety of surroundings before cutting.

Keep fingers and face away from the cutting area. Cut pieces may fly off and cause injury to the operator.

Material is ejected at end of cut.  Be sure that ejected slug cannot fall and cause injury.  Consider the
safety of others when cutting.

Never cut rebar when the piece to be cut off  is less than 200 mm in length. Smaller pieces have a
tendency to fly off and may cause injury to the operator and the surroundings.

Replace any broken, worn, deformed, cracked or damaged parts immediately with Ogura identical replacement
parts. Damaged or broken parts may cause further damage to the tool as well as serious injury to personnel.

Tool should be connected only to a power supply of the same voltage as indicated on the product label,
and can only be operated on single-phase AC supply.

If extension cord is used, the wire size should be equal to or greater than that specified below. (Use only
3-wire extension cord that has a 3-pin earthed plug, and 3-pin earthed socket that matches the plug on the
tool.) Replace or repair a damaged cord.

Always adjust the Hold Bolt to the diameter of the rebar and retighten Hold Nut before cutting.

Confirm the Hold Nut is tightened properly before cutting starts.

Avoid Electric Shock

Power source with a breaker is recommended to avoid the electric shock,

Follow Local Noise Level Regulations

Operate tools within a soundproofed enclosure if  necessary.

Check Before Operation

The tool is manufactured for the purpose of cutting reinforcing bars. Do not use the tool for a purpose it was not
intended for. Only use Ogura genuine blades. Replace parts when and as directed in this instruction manual.

Confirm that all bolts and screws are tightened properly before operation begins.

Operate Tool With Proper Voltage

The tool should be connected only to a power supply of the same voltage as indicated on the product label.
If connected to a higher voltage the motor will over speed and eventually burn out. If connected to a lower
voltage the motor will be damaged and eventually break up.

Pay Attention When Operating

Keep proper footing and balance at all times.

Stop operation immediately when the tool is out of order or makes abnormal sound during use.

During tool operation, keep hands and face away from the blades, all moving parts and the scrap ejection section.

Carbon brushes should be replaced every 200 hours or when the length of the brush is reduced to 6 mm.

Protect Tool

Handle tool carefully. If it is dropped or struck it could be damaged.

The motor air vents should be open and unobstructed as they provide cooling for the motor.  Keep the air
vents clear of dust, dirt and debris or the motor will over heat and be damaged.

Maintain Tool

Keep tool clean to stay in best condition.  Always wipe off dirt and oil from the motor, switch, and handles.

Use only Ogura genuine parts for replacement.

Check the tool regularly so that it can be used safely and effectively.

Stop operation immediately and contact your dealer if the tool is making abnormal sounds or is out of order in
any way. Do not disassemble the tool as the internal components are sensitive to damage from dust, dirt,
contamination of the hydraulic fluid or improper handling.

This is a hydraulic tool powered by electricity. When the temperature is low, the oil will thicken and tool may
not work properly.  Idle tool for a few minutes before use.

Ear protection

Typical A-weighted sound pressure level: 96 dB(A)
Typical A-weighted sound power level: 75 dB(A)
CAUTION -Wear ear protection.-
The typical weighted root mean square acceleration Value is not more than 2.5m/S

2

Contact your dealer for service and check-up.

ELECTRO-HYDRAULIC REBAR CUTTER SAFETY WARNINGS

Содержание HBC-16R

Страница 1: ...1 Before installing and operating this machine read understand and follow all instructions and operating procedures Keep these instructions with the machine Instruction Manual R ...

Страница 2: ...TANT SAFETY INSTRUCTIONS 3 PARTS NAMES 6 SPECIFICATIONS 7 OPERATING PROCEDURE 9 BLADES REPLACEMENT PROCEDURE 12 CARBON BRUSHES REPLACEMENT PROCEDURE 13 ADDING OIL 14 TROUBLE SHOOTING 15 TABLE OF CONTENTS WARNING WARNING LABELS RELATED SAFETY Moving blade Keep hands clear while machine is operating Turn power off before servicing Hazardous voltage Disconnect all power before working on this equipme...

Страница 3: ... or Goggles 11 Do Not Abuse Power Cord Never carry tool by its power cord or pull on the cord to disconnect it Keep cord away from heat oil and sharp edges 12 Secure Work Use clamps or a vice to hold the work This frees both hands to properly hold control and operate the tool Failure to properly secure the work may result in injury 13 Do Not Overreach Keep proper footing and balance at all times 1...

Страница 4: ... in this manual Do not use tool if switch does not turn it on and off Have damaged or defective switch replaced by an authorized service centre 21 Only Use Specified Accessories and Attachments Use only the accessories and attachments described in this manual and the Ogura catalogue Use of other accessories or attachments may result in an accident or injury 22 Service at Factory Authorized Repair ...

Страница 5: ...d properly before operation begins Operate Tool With Proper Voltage The tool should be connected only to a power supply of the same voltage as indicated on the product label If connected to a higher voltage the motor will over speed and eventually burn out If connected to a lower voltage the motor will be damaged and eventually break up Pay Attention When Operating Keep proper footing and balance ...

Страница 6: ...lt Bar Holder Cutter Rod Cutter Rod Blade B Hydraulic Cylinder Hydraulic Pump Case Motor Motor HBC 520 19R 22 225 232 Blade A Bar Holder Blade B Hydraulic Cylinder Hydraulic Pump Case Motor This lever isn t used for HBC 613 See How to use Switch for HBC 613 on P11 for the details Lever Lock Button Note Do not push this button during operation as Cutter Rod will lock and won t return Safety Warning...

Страница 7: ... seconds 2 0 seconds Carrying case Standard Accessories Hydraulic oil 46 Hex wrenches 3 4 5 mm Double open end wrenches 14 17 mm Model HBC 816 HBC 16R HBC 19R 115 V 230 V a c 1 010 W 580 W 700 W 50 60 Hz Single Phase Weight 8 8 Kg 6 2 Kg 11 4 Kg Dimensions L W H 492 165 120 mm 410 205 180 mm 401 126 226 mm Tensile Strength Max Dia Tensile Strength Max Dia Tensile Strength Max Dia 440 N mm2 620 N m...

Страница 8: ...ries Hex wrenches 3 4 5 6 mm Double open end Double open end wernches 17 19 mm wernches 17 22 mm Model HBC 225 HBC 232 115 V 230 V a c 1 430 W 1 430 W 50 60 Hz Single Phase Weight 22 0 Kg 37 6 Kg Dimensions L W H 480 138 269 mm 543 167 5 289 mm Tensile Strength Max Dia Tensile Strength Max Dia 620 N mm2 620 N mm2 Cutting Capacity 63 kg mm2 25 mm 8 63 kg mm2 32 mm 10 90 000 P S I 90 000 P S I Cutti...

Страница 9: ...o not cut rebar of size or hardness that exceeds the cutting capacity of the tool 3 Do not cut material other than rebar Please ask the manufacturer if you want to cut other materials WARNING When cutting rebar adjust the Hold Bolt according to the thickness diameter of the rebar to be cut so that the rebar is at 90 degrees to the blades as shown in the figure on the left Without this adjustment t...

Страница 10: ... is not properly adjusted When cutting hold the rebar on the Hold Bolt side as shown in the figure on the left If not the cut piece may fly off and cause serious injury to the operator or bystanders WARNING Do not cut rebar when the piece to be cut off is less than 200 mm in length Cutting shorter length may cause the rebar to fly off during cut and may result in serious personal injury WARNING Wh...

Страница 11: ...ten the Return Valve once the Cutter Rod is fully returned and before starting the next operation Return Valve Rotating Function Of Motor HBC 16R HBC 19R Return Valve Operation HBC 520 22 225 and 232 Operating procedure Note Keep the air hole in the end of the Bar Holder clear of dirt and debris The air hole controls the internal pressure and should not be obstructed Keep your hands and face away ...

Страница 12: ...m HBC 520 ø 3 ø 20 mm 6415720 13 5 Width 6 5 Thickness 18 Length mm HBC 22 ø 3 ø 22 mm 6071070 12 5 Width 6 5 Thickness 17 Length mm HBC 225 ø 4 ø 25 mm 6417010 18 Width 7 Thickness 16 Length mm HBC 232 ø 4 ø 32 mm 6417010 18 Width 7 Thickness 16 Length mm CARBON BRUSHES REPLACEMENT PROCEDURE When the carbon brushes become less than 6mm the motor force deteriorates because of low rectification Car...

Страница 13: ...the power supply to prevent accidental operation WARNING Bolt Bolt Bar Holder Blade A Blade B Cutter rod Washer Washer Blade Size Use this table to identify the correct blades for your model Blade Identification Securing bolts should be firmly tightened Confirm periodically that the blade is tightened properly Blade B on Cutter Rod Blade A on Bar Holder Spare blade Model Part Number A Fitted to Ba...

Страница 14: ...5 which caps the oil filler hole Add the oil being careful not to allow any oil to spill into the motor 5 Replace the Bolt M10 15 and tighten securely 6 Plug the tool in and complete the cutting operation 7 Repeat the above procedure several times until the oil level remains correct Only pure hydraulic oil as recommended by Ogura Company Ltd should be used in this tool For HBC 25N and HBC 32 use S...

Страница 15: ...aged or broken SOLUTION Top up oil Refer to Adding Oil Manually push back Cutter Rod Remove debris and clean Replace Cutter Rod Tighten Blade bolts Replace Cutter Rod Blade Replace Return Spring Top up oil Refer to Adding Oil Clean tip of Return Valve and seating Remove any scratches from seating Replace Replace Piston Note different size pistons available Clean Check Valve and seating Replace Rep...

Страница 16: ...2661 Hongo Ebina City Kanagawa pref Japan 243 0417 TEL 046 238 1285 FAX 046 238 4188 IOJIN 8503400 0810 ...

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