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49
50
ASSEMBLY OF THE FRONT SHOCKS
ASSEMBLY OF THE REAR SHOCKS
Step 1
Step 2
Step 3
Step 4
Step 5
Step 7
Step 6
*Assemble 2 sets for front
*Assemble 2 sets for rear
40643
(Short)
40054
(Short)
2.6x5mm
41005
41013
40058
41008
41017
1.Pull down piston and pour oil into shock
cylinder.
2.To remove air bubbles by slowly moving
piston up and down.
3.Pull down piston, attach pressure top and
clean shock oil overflow with tissue paper.
41012
2mm Washer
.....x2
.....x2
30403
6mm Ball
41012
1mm Washer
.....x2
41008
41012
41019
41012
41012
41003
2.6x5mm
41011
*Cut 7mm for front.
41012
3.5mm O-Ring
.....x4
Step 1
Step 2
Step 3
Step 4
Fit the o-ring into
groove before
assembly.
Fit the o-ring into
groove before
assembly.
Fill the shocks with
oil #50.
Fill the shocks with
oil #60.
3
7
.5
m
m
2
8
m
m
Step 5
Step 6
Step 7
41007
41007
41006
41006
40643
(Long)
40055
(Long)
2.6x5mm
41005
41013
40058
30403
30403
41017
1.Pull down piston and pour oil into shock
cylinder.
2.To remove air bubbles by slowly moving
piston up and down.
3.Pull down piston, attach pressure top and
clean shock oil overflow with tissue paper.
41012
2mm Washer
.....x2
.....x2
30403
6mm Ball
41012
1mm Washer
.....x2
41008
41012
41019
41012
41012
#387B
41011
41012
3.5mm O-Ring
.....x4
41019
10mmx1mm O-Ring
.....x2
41019
10mmx1mm O-Ring
.....x2
41006
41006
17
2.6x5mm
41008
40060
40060
NO.10
NO.10
BAG
BAG
Do Not
Over Tighten
Do Not
Over Tighten
Oil
Oil
OK
OK
Carefully screw the shock shaft into
the bottom of the plastic ball end
untill the distance between the ball
end and the shock body is 37.5mm
for the rear .
N.B. Do not over tighten as the
plastic will strip.
Carefully screw the shock shaft into
the bottom of the plastic ball end
untill the distance between the ball
end and the shock body is 28
mm
for the front .
N.B. Do not over tighten as the
plastic will strip.
0
20
30
40
10
CORRECT SHOCK ASSEMBLY
CORRECT SHOCK ASSEMBLY
Be careful not to
damage shock shaft.
Be careful not to
damage shock shaft.
0
20
30
40
10
*Use Short ball end
for front.
*Use long ball end
for rear.