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OEM DOMITOR PRO 430, Инструкции по использованию и предупреждения

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PIZZA OVEN mod. DOMITOR PRO 

 

CHAPTER 0 

–

 INDEX

 

Page 3 

 

Sommario

 

1

 

IDENTIFICATION ..................................................................................................................................... 8

 

1.1 

Manufacturer identification .............................................................................................................. 8 

1.2 

Identification ..................................................................................................................................... 8 

1.3 

Identification plate ............................................................................................................................ 8 

1.4 

Declaration of Conformity CE (Fac-simile) ......................................................................................... 9 

1.5 

Reference Directives ........................................................................................................................ 10 

2

 

PRELIMINARY INFORMATION ............................................................................................................ 13

 

2.1 

Recipients ........................................................................................................................................ 13 

2.2 

Supply and Storage .......................................................................................................................... 13 

2.3 

Updates............................................................................................................................................ 13 

2.4 

Language .......................................................................................................................................... 13 

2.5 

Operators ......................................................................................................................................... 14 

2.6 

Symbols used in manual .................................................................................................................. 15 

2.7 

Glossary ........................................................................................................................................... 15 

2.8 

Individual protection devices .......................................................................................................... 18 

2.9 

User safety areas ............................................................................................................................. 19 

2.10  Warranty .......................................................................................................................................... 20 

3

 

SAFETIES ................................................................................................................................................ 23

 

3.1 

General Warnings ............................................................................................................................ 23 

3.2 

Safety devices .................................................................................................................................. 24 

3.3 

Noise ................................................................................................................................................ 25 

3.4 

Vibrations ........................................................................................................................................ 25 

3.5 

Electromagnetic compatibility ......................................................................................................... 25 

3.6 

Remaining risks ................................................................................................................................ 26 

3.7 

Applied safety pictograms ............................................................................................................... 27 

4

 

DESCRIPTION ........................................................................................................................................ 29

 

4.1 

Correct use ...................................................................................................................................... 29 

4.2 

Reasonably predictable wrong use ................................................................................................. 29 

4.3 

Obligations and prohibitions ........................................................................................................... 30 

4.3.1 

User obligations 

30 

4.3.2 

Staff obligation (operators/maintainers/technicians) 

30 

4.3.3 

Staff prohibition (operators/maintainers/technicians) 

30 

4.4 

Technical data .................................................................................................................................. 31 

Содержание DOMITOR PRO 430

Страница 1: ...TIONS PIZZA OVEN mod DOMITOR PRO 430 630S 630L 930 USE AND WARNING INSTRUCTIONS OEM ALI GROUP S r l a socio unico Viale Lombardia 33 Bozzolo MN Italia Tel 39 0376 910511 Fax 39 0376 920754 info oemali...

Страница 2: ...ot have been further specified The Publisher is not in any way responsible for the information and data in this manual all the information contained therein has been provided checked and approved duri...

Страница 3: ...in manual 15 2 7 Glossary 15 2 8 Individual protection devices 18 2 9 User safety areas 19 2 10 Warranty 20 3 SAFETIES 23 3 1 General Warnings 23 3 2 Safety devices 24 3 3 Noise 25 3 4 Vibrations 25 3...

Страница 4: ...3 Oven positioning 46 5 4 4 Assembly 47 5 4 5 Collegamento scarico fumi 49 5 5 Connections 50 5 5 1 Electrical connection 50 5 5 2 Collegamento elettrico del forno 52 5 5 3 Collegamento elettrico capp...

Страница 5: ...s and Inspections 67 7 2 1 Cleaning 68 7 3 Extraordinary Maintenance 73 7 3 1 Sostituzione portalampada 74 7 3 2 Sostituzione resistenze cielo o platea 75 7 3 3 Sostituzione molla sportello 77 7 3 4 S...

Страница 6: ...EC compliant use and warning instructions Page 6 CHAPTER 0 INDEX PAGINA LASCIATA INTENZIONALMENTE BIANCA...

Страница 7: ...PIZZA OVEN mod DOMITOR PRO CHAPTER 1 IDENTIFICATION Page 7 Chapter 1 IDENTIFICATION...

Страница 8: ...ion Type PIZZA OVEN Model DOMITOR PRO Year of construction 2020 1 3 Identification plate The machine has an identification plate located on the side panel On the plate there are the details of the mac...

Страница 9: ...PIZZA OVEN mod DOMITOR PRO CHAPTER 1 IDENTIFICATION Page 9 1 4 Declaration of Conformity CE Fac simile...

Страница 10: ...ied out the risk assessment in order to verify compliance with the essential safety and health requirements provided by the Directive as well as the tests and checks provided by the relevant reference...

Страница 11: ...PIZZA OVEN mod DOMITOR PRO CHAPTER 1 IDENTIFICATION Page 11...

Страница 12: ...EC compliant use and warning instructions Page 12 CHAPTER 2 PRELIMINARY INFORMATION Chapter 2 PRELIMINARY INFORMATION...

Страница 13: ...st be kept intact in all its parts If it is lost or ruined you should immediately request a copy 2 must follow the machine until demolition even in the case of movements sale rental rent etc 3 The att...

Страница 14: ...adjustments maintenance and repairs 3 reading technical drawings and spare part list In extraordinary cases he is trained to work the machine with reduced safeties If necessary it can give instruction...

Страница 15: ...using the device 2 7 Glossary In manuals you can find a technical terminology or with an unusual meaning The following explains the used terms and abbreviations TERM DEFINITION Lifting accessories Co...

Страница 16: ...fety and health of the people exposed Exposed person Any person who is entirely or in part in a dangerous area Prevention The set of necessary provisions or measures also according to the particularit...

Страница 17: ...ed or non rubber wheels either by electric or manual traction and it is equipped with a pneumatic lift system that allows to detach the load from the ground and to move it Expected use Use of a machin...

Страница 18: ...a prescription for staff to use safety shoes to protect their feet Obligation to wear protective clothing It indicates a requirement for staff to wear specific protective clothing Obligation to use pr...

Страница 19: ...Maintenance Zones Adjustment These are the areas where mechanical maintainers can perform maintenance or regulation These areas are considered dangerous and not accessible during the normal operation...

Страница 20: ...ried out in the time and manner provided by the manual using original spare parts OEM ALI GROUP S R L A SOCIO UNICO and entrusting the interventions to qualified personnel The warranty expires if fail...

Страница 21: ...PIZZA OVEN mod DOMITOR PRO CHAPTER 2 PRELIMINARY INFORMATION Page 21 PAGINA LASCIATA INTENZIONALMENTE BIANCA...

Страница 22: ...EC compliant use and warning instructions Page 22 CHAPTER 3 SAFETIES Chapter 3 SAFETIES...

Страница 23: ...not been tampered with and that they are fully functional If not arrange them Avoid removing security devices use only suitable equipment that complies with safety regulations Avoid tampering with the...

Страница 24: ...ostituite dai ripari perimetrali fissi i quali hanno funzione di impedire l accesso all interno della macchina e delle sue unit attraverso zone diverse dalle aperture principali La macchina fornita di...

Страница 25: ...ced by the machine are not dangerous to the health of the operators ATTENTION Excessive vibration can only be caused by a mechanical failure that must be immediately reported and eliminated not to aff...

Страница 26: ...DPI Thermical danger Contact of people with elements that can cause burns caused by contact with objects or materials with an extreme temperature Dangers generated by materials and substances processe...

Страница 27: ...s shown in the following table For positioning refer to the image POS PICTOGRAM DESCRIPTION 1 Electrical danger 2 high temperatures danger 3 It indicates the terminals that when connected together bri...

Страница 28: ...EC compliant use and warning instructions Page 28 CHAPTER 4 DESCRIPTION Chapter 4 DESCRIPTION...

Страница 29: ...maintenance is carried out in a timely manner in case of need security devices are not removed and or bypassed 4 2 Reasonably predictable wrong use Reasonably predictable wrong use is listed below to...

Страница 30: ...e off Perform interventions on all components of the electrical system always with the general switch off When you start the machine make sure that there is no foreign object inside appropriately use...

Страница 31: ...5 6 12 12 17 N Teglie ora 60X40 3 6 6 6 POWER SUPPLY INFO MODEL Domitor Pro 430 M DG Voltage 208 240V 208 240V 380 416V Fasi attive 1Ph PE 3Ph PE 3Ph N PE Absorption 19 2 A 16 5 A 9 5 A Sezione cavo 3...

Страница 32: ...40V 380 416V Fasi attive 1Ph PE 3Ph PE 3Ph N PE Absorption 34 A 19 5 A 11 5 A Sezione cavo 3X6 mm2 4X4 mm2 5X2 5 mm2 Power 7 8 KW Umidit relativa 10 80 MODEL Domitor Pro 930 M DG Voltage 208 240V 208...

Страница 33: ...PIZZA OVEN mod DOMITOR PRO CHAPTER 4 DESCRIPTION Page 33 4 5 Layout measures OVEN 430 OVEN 630 S...

Страница 34: ...EC compliant use and warning instructions Page 34 CHAPTER 4 DESCRIPTION OVEN 630 L OVEN 930...

Страница 35: ...PIZZA OVEN mod DOMITOR PRO CHAPTER 4 DESCRIPTION Page 35...

Страница 36: ...compliant use and warning instructions Page 36 CHAPTER 4 DESCRIPTION 4 6 Main components The oven is made of the following key parts POS DESCRIPTION 1 Camera di cottura 2 Pannello comandi 3 Porta 1 3...

Страница 37: ...o per la cottura di pizze e affini La cottura pu avvenire direttamente sul piano refrattario o mediante apposite padelline teglie oppure supporti circolari in rete metallica di alluminio o inox Essa s...

Страница 38: ...EC compliant use and warning instructions Page 38 CHAPTER 5 TRANSPORT AND INSTALLATION Chapter 5 TRANSPORT AND INSTALLATION...

Страница 39: ...d in the following ways normal protective packaging for short and medium distances special protective packaging for long distances The shipment must be carried out with covered or sheeted means depend...

Страница 40: ...tions in the user s country considering the nature of the materials wooden for boxes Plastic film for the protection of the stand and adhesive tapes for fixing them bags of absorbent substance for dam...

Страница 41: ...g L 630 mm P 937 mm H 100 mm L 882 mm P 1127 mm H 343 mm 630L 135 kg L 943 mm P 630 mm H 100 mm L 1196 mm P 827 mm H 343 mm 930 178 kg L 943 mm P 937 mm H 100 mm L 1196 mm P 1127 mm H 343 mm 5 3 2 Tra...

Страница 42: ...fork of the forklift under the worktop of the machine 2 Ensure that the fork comes out from the back of the load at least 5 cm for a sufficient length to eliminate any risk of overturning the transpo...

Страница 43: ...e sure no one is under and within range of the lifting mean For a successfully transport by crane hoist follow the following steps STEP ACTION 1 Lift slightly and alternately the four corners of the m...

Страница 44: ...by the customer and must be sized according to the maximum current absorbed Use a flexible cable under an oil resistant sheath that should not be lighter than polychromelene or synthetic elastomer ca...

Страница 45: ...ronmental conditions other than those specified can cause serious damages to the machine The positioning of the machine in environments that do not correspond to what is indicated causes the expiry of...

Страница 46: ...jects close to the device Fire safety conditions must be guaranteed IMPORTANT The manufacturer denies any responsibility for fires to people or things arising from non compliance with these provisions...

Страница 47: ...an assembly with stand optional In the following pages we provide the guidelines for the two types of assembly 5 4 4 1 Single deck oven assembly Required DPI Lifting mean Forklift Crane Hoist Tools t...

Страница 48: ...ACTION 1 Lift the oven as described in the section Transport 2 Place the oven on the counter or in the zone prepared for operation LOWER DECK 3 Rimuovere il coperchio di chiusura camino 3 svitando le...

Страница 49: ...STEP ACTION 1 L evacuazione dei fumi avviene attraverso uno scarico 1 40 mm per Domitor Pro 430 e 60 mm per gli altri forni posto sul pannello superiore del forno 2 L allacciamento dello scarico fumi...

Страница 50: ...off Then place the general switch on 0 OFF ATTENTION Ensure that the customer power line has been pre dissected The connection between the oven and the grounding system is up to the buyer ATTENTION T...

Страница 51: ...eguato SEZIONATORE di LINEA onnipolare interruttore automatico termo magnetico o differenziale posto prima dell interruttore generale dell unit di comando con apertura dei contatti minima di 3 mm ATTE...

Страница 52: ...del forno 2 Rimuovere pannello laterale destro 2 del forno per accedere alla parte elettrica 3 Collegare un cavo elettrico 3 opportunamente dimensionato in funzione all assorbimento del forno al mors...

Страница 53: ...e 1 posizionata nella parte posteriore dello stesso IMPORTANTE Per il collegamento elettrico della cappa attenersi alle istruzioni allegate alla cappa stessa 5 5 4 Prima accensione PERICOLO Pulire acc...

Страница 54: ...EC compliant use and warning instructions Page 54 CHAPTER 6 CONTROLS AND USE Chapter 6 CONTROLS AND USE...

Страница 55: ...caused by improper use of the oven IMPORTANT The control panel is not part of the area in contact with the food and therefore the appropriate precautions must be taken to AVOID the operator cross cont...

Страница 56: ...a della tipologia di forno elettromeccanico meccanico digitale sono di seguito descritti i pulsanti della pulsantiera di comando ELETTROMECCANICO MECCANICO DIGITALE ATTENZIONE Il pannello comandi non...

Страница 57: ...onarla sulla temperatura platea desiderata facendo riferimento alla scala graduata 3 Lampada resistenza platea Si illumina quando le resistenze della platea sono inserite si spegne quando il forno rag...

Страница 58: ...valore percentuale di inserimento delle resistenze superiori per aumentare premere il pulsante 4 per diminuire premere il pulsante 5 4 Pulsante incremento Premere il pulsante una volta per visualizza...

Страница 59: ...di 50 C 60 C superiore a quella impostata e quindi le pizze si bruceranno 6 3 1 Accensione del forno meccanico Per l accensione del forno meccanico procedere come di seguito STEP ACTION 1 Premere il p...

Страница 60: ...eratura di cottura premendo i pulsanti o e il valore di temperatura verr visualizzato sul display 4 Regolare la percentuale di funzionamento delle resistenze del cielo premendo il pulsante pos 2 e mod...

Страница 61: ...one dal pannello comandi Per attivare o disattivare questa funzione procedere come di seguito STEP ACTION 1 A forno spento tenere premuto il pulsante ON OFF quindi sempre mantenendolo premuto dare ten...

Страница 62: ...ile del lavoro regolare le resistenze della platea al 40 ATTENZIONE Questi accorgimenti evitano il deterioramento del piano refrattario e quindi permettono una corretta cottura della pizza Non buttare...

Страница 63: ...ificare la temperatura agendo sulle rispettive manopole come descritto nei paragrafi precedenti A cottura ultimata aprire la porta di accesso forno ed estrarre la pizza cotta 6 5 2 Cottura della pizza...

Страница 64: ...EC compliant use and warning instructions Page 64 CHAPTER 7 MAINTENANCE Chapter 7 MAINTENANCE...

Страница 65: ...ators safety The staff in charge of the equipment s maintenance must be well trained and must have deep knowledge of accident prevention regulations unauthorized staff must remain outside the working...

Страница 66: ...NT UNDER MAINTENANCE The accident prevention regulations contained in this paragraph must always be strictly followed during maintenance of the equipment so as to avoid injuries to the staff and damag...

Страница 67: ...pment the electric power sources the equipment cleanness The following charts list a series of controls and interventions to be performed according to a suggested timing The recurrence of the ordinary...

Страница 68: ...When removing the plug the operator must be able to check that the plug is indeed disconnected from any spot he has access to 7 2 1 1 Cleaning charts OPERATION FREQUENCY Daily Weekly Monthly Half year...

Страница 69: ...operatore Operatore Required DPI Tools to use Spazzola Per eseguire la pulizia del piano procedere come descritto STEP ACTION 1 Verificare che il forno sia completamente freddo 2 Aprire lo sportello...

Страница 70: ...Rimuovere la protezione 1 svitando le relative viti 4 Sfilare delicatamente il piano refrattario 2 dal forno 5 Utilizzare un aspirapolvere per asportare tutti i residui presenti 6 Pulire il piano ref...

Страница 71: ...are 3 Se la cappa di aspirazione in funzione lasciarla attiva per il tempo necessario per eseguire il ciclo di autopulizia 7 2 1 6 Ciclo autopulizia forni elettromeccanici digitali Qualifica operatore...

Страница 72: ...EC compliant use and warning instructions Page 72 CHAPTER 7 MAINTENANCE...

Страница 73: ...ort of the events that occurred the results of the inspection and other useful information The Manufacturer or the authorized Service Center will assess the situation and will agree with the service p...

Страница 74: ...ire la sostituzione della lampada procedere come descritto STEP ACTION 1 Aprire il forno nel verso indicato dalle frecce 2 Svitare il vetro copri lampada 1 3 Sostituire la lampadina 2 4 Rimontare cont...

Страница 75: ...o elettrico portando su 0 l interruttore generale del forno 2 Aprire lo sportello del forno nel verso indicato dalle frecce 3 Rimuovere lo schienale del forno svitando le relative viti 4 Scollegare el...

Страница 76: ...EC compliant use and warning instructions Page 76 CHAPTER 7 MAINTENANCE 2 1 3 1...

Страница 77: ...e la sostituzione della molla procedere come descritto STEP ACTION 1 Rimuovere il pannello laterale destro 1 svitando le relative viti 2 Rimuovere il pannello comandi 2 svitando le relative viti 3 Sfi...

Страница 78: ...ratore Manutentore meccanico Required DPI Tools to use Attrezzi manuali Per eseguire la sostituzione del vetro procedere come descritto STEP ACTION 1 Aprire lo sportello 1 2 Togliere il pannello inter...

Страница 79: ...al servizio di assistenza tecnica dopo l intervento di ripristino anomalia ATTENZIONE Disinserire il sezionatore di linea posizionato a monte dell apparecchio eliminare le cause che hanno causato l in...

Страница 80: ...EC compliant use and warning instructions Page 80 CHAPTER 7 MAINTENANCE PAGINA LASCIATA INTENZIONALMENTE BIANCA...

Страница 81: ...PIZZA OVEN mod DOMITOR PRO CHAPTER 8 PUTTING THE EQUIPMENT OUT OF ORDER AND DISPOSING OF IT Page 81 Chapter 8 PUTTING THE EQUIPMENT OUT OF ORDER AND DISPOSING OF IT...

Страница 82: ...take the units to the disposal center in order to divide the different materials The equipment is basically made up by the following materials ferritic steel AISI 430 steel DD11 aluminates DX51D AS pl...

Страница 83: ...entiated disposal ATTENTION To disassemble commercial parts or subcontracting material making up the equipment supplied by OEM ALI GROUP S R L A SOCIO UNICO please refer to the relevant user manual su...

Страница 84: ...EC compliant use and warning instructions Page 84 CHAPTER 8 PUTTING THE EQUIPMENT OUT OF ORDER AND DISPOSING OF IT PAGINA LASCIATA INTENZIONALMENTE BIANCA...

Страница 85: ...PIZZA OVEN mod DOMITOR PRO CHAPTER 9 TROUBLESHOOTING Page 85 Chapter 9 TROUBLESHOOTING...

Страница 86: ...egnere il forno e chiamare il servizio di assistenza tecnica 9 2 Malfunzionamenti cause e rimedi PROBLEMA SOLUZIONE Il forno non si accende Controllare che vi sia allacciamento elettrico Controllare c...

Страница 87: ...PIZZA OVEN mod DOMITOR PRO CHAPTER 10 ATTACHMENTS Page 87 Chapter 10 ATTACHMENTS...

Страница 88: ...EC compliant use and warning instructions Page 88 CHAPTER 10 ATTACHMENTS 10 ATTACHMENTS Attachment list 1 TABELLA SPECIFICHE SUPPORTI 2 DISTINTA MATERIALI DEI FORNI DOMITOR PRO 3 SCHEMI ELETTRICI...

Страница 89: ...25x13 47 OM08050 Cella neutra Domitor Pro 430 L882xP772xH677min Hmax 1002 25x13 56 OM08051 Cella neutra Domitor Pro 630L L1196xP772xH677min Hmax 1002 25x13 67 OM08052 Cella neutra Domitor Pro 630S L8...

Страница 90: ...NCTION H3 LAMPADA CAMERA DI COTTURA LAMP ROOM K1 TELERUTTORE CONTACTOR K2 TELERUTTORE CONTACTOR K3 TELERUTTORE CONTACTOR M1 VENTOLA FAN Q1 INTERRUTTORE GENERALE GENERAL SWITCH R1 RESISTENZA CIELO PLAT...

Страница 91: ...PIZZA OVEN mod DOMITOR PRO CHAPTER 10 ATTACHMENTS Page 91 Schemi elettrici...

Страница 92: ...EC compliant use and warning instructions Page 92 CHAPTER 10 ATTACHMENTS...

Страница 93: ...PIZZA OVEN mod DOMITOR PRO CHAPTER 10 ATTACHMENTS Page 93...

Страница 94: ...EC compliant use and warning instructions Page 94 CHAPTER 10 ATTACHMENTS...

Страница 95: ...PIZZA OVEN mod DOMITOR PRO CHAPTER 10 ATTACHMENTS Page 95...

Страница 96: ...EC compliant use and warning instructions Page 96 CHAPTER 10 ATTACHMENTS...

Страница 97: ...PIZZA OVEN mod DOMITOR PRO CHAPTER 10 ATTACHMENTS Page 97...

Страница 98: ...EC compliant use and warning instructions Page 98 CHAPTER 10 ATTACHMENTS...

Страница 99: ......

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