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Operating Instructions and Parts Manual 

27167

10/18

2018 OEM

®

FUEL PRESSURE 

TEST KIT

FUEL PRESSURE TESTER COMPONENTS

1. Rubber Boot: Boot is used to protect gauge and 

maintain appearance.

2. Dial Face: Contains measurement scales that show 

amount of fuel pressure present in fuel system.

3. Pressure Relief Button: Used to relieve fuel pressure in 

gauge hose before disconnecting gauge hose from fuel 

rail.

4. Bleed-Off Hose: A 6 Ft. hose that bleeds off fuel 

pressure when pressure relief button is pressed. Never 

use a bleed-off hose shorter than 6 Ft.

Important: Always make sure end of bleed-off hose is in 

an approved container for fuel at all times during testing 

and when bleeding off fuel pressure!!

5. Gauge Hose: Hose that carries fuel to the gauge, so 

that pressure can be measured. 

6. Chrysler/GM Test Port Adapter: Adapter is used to 

connect gauge hose to GM, Chrysler and other vehicles 

equipped with a Schrader valve test port on fuel rail.

7. Ford Test Port Adapter: Adapter is used to connect 

gauge hose to Ford vehicles equipped with a Schrader 

valve test port on fuel rail.

8. GM TBI Test Adapter: Adapter is used to connect 

gauge hose to GM TBI vehicles NOT equipped with a 

Schrader valve test port.

9. M12 X 1.25 Banjo Bolt Adapter: Adapter is used to 

connect gauge hose to Asian, European and select 

domestic vehicles equipped with fuel Banjo Bolt 

Connections.

10. Dual Manifold Test Adapter: Adapter is used to 

connect gauge hose to vehicles with rubber hose 

connections on the fuel rail, fuel line or fuel filter.

FUEL INJECTION SYSTEM THEORY

There are two basic types of fuel injection systems cur-

rently being used. The first type is called “port” or “multi-

port” fuel injection. In this system, fuel injectors spray fuel 

directly into intake manifold behind intake valve. These 

systems typically have one fuel injector per cylinder. The 

second type is commonly called Throttle Body Injection 

(TBI) for GM and Chrysler vehicles or Central Fuel Injec-

tion (CFI) for Ford vehicles. These systems use one or two 

fuel injectors mounted on top of intake manifold. They 

spray fuel into throttle body similarly to a conventional 

carburetor.

Содержание 27167

Страница 1: ...or test equipment carefully follow safety rules and test procedures at all times when working on vehicles Always wear approved eye protection NEVER use Fuel Pressure Tester Kit on Diesel or Flex Fuel...

Страница 2: ...ter Adapter is used to connect gauge hose to Ford vehicles equipped with a Schrader valve test port on fuel rail 8 GM TBI Test Adapter Adapter is used to connect gauge hose to GM TBI vehicles NOT equi...

Страница 3: ...ed or restricted fuel filter can also cause low fuel pressure readings This is the only fuel system component that requires periodic replacement Refer to vehicle owner s manual for replacement interva...

Страница 4: ...kit from vehicles If fuel pressure readings measured in this test procedure are not within vehicles manufacturer s specification then use vehicle service manual along with fuel pressure tester kit to...

Страница 5: ...eave rubber hose attached to fuel line Install matching size adapter hose and hose clamps on dual manifold test adapter Connect test adapter hose at location where vehicle s fuel line was disconnected...

Страница 6: ...port adapters Unscrew Chrysler GM test port adapter from Ford test port adapter Wrap a shop rag around Chrysler GM test port adapter so any fuel dripping from gauge hose is absorbed Remove bleed off h...

Страница 7: ...t are lower than manufacturer s specifications are generally caused by a problem in the fuel pressure line components If fuel pressure readings are not within manufacturer s specifications then refer...

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