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4.3 Sanitizing and cleaning of the machine 

During the cleaning and sanitizing process, the usage of Oceanpower sanitizer powder is 
recommended to ensure that the machine and its components will be properly sanitized. If 
other products are used, please consult with our local distributor or contact OP directly if 
there is none present, to ensure the safety of you and your consumers/costumers.  
 
NOTE: the ratio between the amount of water and sanitizer should strictly be kept; this is 
to ensure the effect of the sanitizer.   
 

1.  STOP         the machine. 
 
2.  Fill both of the hoppers with lukewarm water. 

 
NOTE: remember to remove the air tube, so that the water can enter the cooling cylinder 
freely. 

 

NOTE: Sometimes to be able to clean the inside of the air tube as well as the pipe, 
connecting the hopper with the cooling cylinder, a bristle brush is needed. 

 
3.  Open each draw vale, one at the time to empty the water ice cream mix into a 

container. 

 
4.  Refill the hoppers with lukewarm water and repeat the same process until all ice 

cream is removed and the water is clear when it exits from the drawn valve. 

 

NOTE: Remember to use all three drawn valves during the cleaning/sanitizing process 
when you drain the cooling cylinder of water or sanitizer. 
 

5.  Fill both hoppers with the sanitizing solution and push the CLEAN        button. 
 
6.  Wait for 15 minutes. 

 

7.  Push the STOP         button and drain the sanitizing solution. 

 

8.  Finally rinse the two hoppers with cold drinking water and drain all the water 

from the cooling cylinder.   

 

 

21

Содержание OPF138

Страница 1: ...zhen Oceanpower food technology co ltd Add Block C D 7 8 F Bldg F3 8 Tian an CyberPark Chegongmiao Futian District Shenzhen China Post 518040 Tel 86 755 83300666 100 Lines ext 8908 Direct nr 86 755 83...

Страница 2: ...ETY BREAKS 12 2 4 ACCESSORIES INSTALLATION 13 2 4 1 Beater and Discharge door installation 13 2 4 2 Installation of drip tray drip pan and air tube 14 CHAPTER 3 OPERATING INSTRUKTION 15 3 1 THE MACHIN...

Страница 3: ...ot start 26 5 1 4 The machine do not stop automatic during AUTO condition 26 5 1 5 The machine will not stop when pushing STOP button 26 5 1 6 The ice cream is too hard or too soft 26 5 1 7 Ice cream...

Страница 4: ...r are seriously concerned about the safety of the operator and therefore only personal with adequately knowledge s about our product should be assigned to operate the machine For safe operation of the...

Страница 5: ...Chapter 1 General information 5...

Страница 6: ...achine is manufactured and developed by Shenzhen Oceanpower Technology Co Ltd It can be used for production and distribution of one or two flavored soft ice cream It applies the technology from severa...

Страница 7: ...st customer satisfaction always taste the product before serving so you are always sure that you will provide the customer with a first class product 1 2 2 Machine assembly identification Drip pan Con...

Страница 8: ...Emergency switch button the motor will stop immediately after the emergency switch been switched to off position During maintenance and adjustment use the emergency switch in order to prevent the mach...

Страница 9: ...Quantity Item Name Quantity 1 Hand screw 4 7 Center draw valve 1 2 Distribution handle 3 8 Center draw valve O ring 33 3 1 1 3 Distribution lever 3 9 O ring 105 5 7 2 4 Pivot pin 1 10 Discharge door...

Страница 10: ...S mm Hight 1335 1320 947 Width 780 780 780 Depth 880 880 880 PACKING DIMENSIONS mm Hight 1530 1530 1360 1 3 Operation condition OPF serial soft ice cream machine has been design and manufactured for m...

Страница 11: ...Chapter 2 INSTALLATION 11...

Страница 12: ...t is of great importance that the power supply to the machine is within the permitted range 198V 242V with a current capacity above 16 A also that the machine can be properly grounded If the voltage s...

Страница 13: ...pushed inward Picture8 the beaters placement 3 Put a thin layer of lubricant on the o rings sealing the Discharge door with the machine Picture 9 the Discharge door lubrication 4 To attach the dischar...

Страница 14: ...e sometimes it can have sharp edges Picture 12 the drip tray 3 Insert the two air tubes into its hole in respective hopper container 4 Insert the drip pan into the hole on the side panel NOTE Please m...

Страница 15: ...Chapter 3 OPERATING INSTRUKTION 15...

Страница 16: ...cycle will start automatically and the blue light will indicate that normal operation occurs Manual operation Will start the cooling cycle manually which is suitable during high workloads and the blu...

Страница 17: ...slowly while stirring the mix until it is totally dissolved Let the mix rest for 15 minutes the effect will be better if the mix is stirred during the rest Pour the soft ice cream mix into one of the...

Страница 18: ...start the cooling process of the ice cream when the resistance in the cooling cylinder is according to the hardness value then the machine will stop automatically Picture 15 Ice cream distribution 4 P...

Страница 19: ...Chapter 4 CLEANING AND SANITIZING 19...

Страница 20: ...ture of the water used during cleaning should never exceed 40 C since it may cause damage to the plastic parts and seal in the machine INFO To prepare Oceanpower sanitizing solution you need to Fill a...

Страница 21: ...enter the cooling cylinder freely NOTE Sometimes to be able to clean the inside of the air tube as well as the pipe connecting the hopper with the cooling cylinder a bristle brush is needed 3 Open eac...

Страница 22: ...n 7 Picture 16 discharge door assemble 2 5 Remove the distribution handles 2 and Distribution level 3 and screw them apart 6 Press out the drawn valves 4 5 and remove Draw valve O ring 5 6 7 Clean all...

Страница 23: ...emove the ripple seal ring 2 Place the two parts in a container with sanitizer for 10 minutes 3 Rinse the part with cold drinking water 4 Dry the parts with air or with a clean towel NOTE Remember to...

Страница 24: ...Chapter 5 TROUBLESHOOTING GUIDE 24...

Страница 25: ...est for 5 minutes or extrude some soft ice cream e Always keep ice cream mixture in the hopers when the machine is on WHAT to do if it happens 1 Press the STOP button or use the emergency switch to tu...

Страница 26: ...ch is in operating position 5 1 4 The machine do not stop automatic during AUTO condition Cause 1 Because of to little ice cream mixture in the cooling cylinder 2 That the surrounding temperature is t...

Страница 27: ...1 Replace the O ring correctly and make sure that the bolts holding the discharge door is well screw tight according to the instructions in chapter 2 4 1 2 Change the O ring to a new one 5 1 8 Big am...

Страница 28: ...2 Follow the mixing rate according to the manufacturer 3 Try to always use fresh mix 28...

Страница 29: ...Appendix A Electric connection chart 29...

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