WARNINGS (for using R290/R32 refrigerant only)
Ensure that seals or sealing materials have not degraded such that they no longer serve the
purpose of preventing the ingress of flammable atmospheres. Replacement parts shall be in
accordance with the manufacturer's specifications.
NOTE: The use of silicon sealant may inhibit the effectiveness of some types of leak detection
equipment. Intrinsically safe components do not have to be isolated prior to working on them.
8. Repair to intrinsically safe components
Do not apply any permanent inductive or capacitance loads to the circuit without ensuring that
this will not exceed the permissible voltage and current permitted for the equipment in use.
Intrinsically safe components are the only types that can be worked on while live in the
presence of a flammable atmosphere. The test apparatus shall be at the correct rating. Replace
components only with parts specified by the manufacturer. Other parts may result in the ignition
of refrigerant in the atmosphere from a leak.
9. Cabling
Check that cabling will not be subject to wear, corrosion, excessive pressure, vibration, sharp
edges, or any other adverse environmental effects. The check shall also take into account the
effects of aging or continual vibration from sources such as compressors or fans.
10. Detection of flammable refrigerants
Under no circumstances shall potential sources of ignition be used in the searching for or
detection of refrigerant leaks. A halide torch (or any other detector using a naked flame) shall
not be used.
11. Leak detection methods
The following leak detection methods are deemed acceptable for systems containing flammable
refrigerants. Electronic leak detectors shall be used to detect flammable refrigerants, but the
sensitivity may not be adequate, or may need re-calibration. (Detection equipment shall be
calibrated in a refrigerant-free area.) Ensure that the detector is not a potential source of ignition
and is suitable for the refrigerant used. Leak detection equipment shall be set at a percentage
of the LFL of the refrigerant and shall be calibrated to the refrigerant employed and the
appropriate percentage of gas (25 % maximum) is confirmed. Leak detection fluids are suitable
for use with most refrigerants but the use of detergents containing chlorine shall be avoided as
the chlorine may react with the refrigerant and corrode the copper pipe-work. If a leak is
suspected, all naked flames shall be removed/extinguished. If a leakage of refrigerant is found
which requires brazing, all of the refrigerant shall be recovered from the system, or isolated (by
means of shut off valves) in a part of the system remote from the leak. Oxygen free nitrogen
(OFN) shall then be purged through the system both before and during the brazing process.
12. Removal and evacuation
When breaking into the refrigerant circuit to make repairs or for any other purpose conventional
procedures shall be used. However, it is important that best practice is followed since
flammability is a consideration. Opening of the refrigeration systems shall not be done by
brazing. The following procedure shall be adhered to:
Remove refrigerant;
Purge the circuit with inert gas;
Evacuate;
Purge again with inert gas;