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21

+

Adjusting the mixture control valve

If the engine hesitates, puffing out 
a good deal of smoke, before 
picking up to full speed, it is 
probable that the idle mixture is 
too rich.

1.

Fig.29

Mixture Control Screw

Screwdriver

Turn 30

In this case, it will be necessary 
to turn the Mixture Control Screw 
in the reverse direction from the + 
mark (i.e. clockwise) to lean the mixture. About 1/12 turn 
(30  ) should be sufficient (Fig. 29). 

Alternatively, if the engine stops 
or is slow to pick up speed, 
without smoking or a strong 
exhaust note, it is probable that 
the idle mixture is too lean. 

2.

Fig.30

Turn 30

In this case, it will be necessary 
to turn the Mixture Control Screw 
in the direction of the + mark (i.e. 
counter-clockwise) approximately 1/12 turn (30  )  (Fig. 30). 

Thirdly, if the rpm increases but the engine appears to run 
with reduced power, it is probable that one of the cylinders 
has ceased firing. You may detect this by the difference in 
exhaust note and rpm compared with previous full-throttle 
running. The cutting out of the cylinder may be caused by 
the idle speed being set too low or the idle mixture being 
too rich. 

3.

In the case of the idle speed being too low, re-set the idle 
position a little higher by means of the throttle trim on the 
transmitter. In the case of the idle mixture being too rich, 
turn the Mixture Control Screw in the reverse direction

NOTE:

As this is four-cylinder four-stroke-cycle engine, firing 
strokes occur every half revolution (180  ), that is, two 
firings take place every one complete revolution. 
Therefore, at first you may have an impression that the 
engine is idling at higher r.p.m. than actual running r.p.m. 
It is recommended to check the engine r.p.m. with a 
tachometer.
Changing the make of glowplug or fuel may sometimes 
require re-adjustment of carburetor throttle.

Realignment of mixture control screw

In the course of making carburetor adjustments, it is just 
possible that the Mixture Control Screw setting may be 
upset.Its basic setting can be re-established as follows:

of the + mark about 1/12 turn (30  ). Normal safe idle 
speeds are in the region of 2,000 r.p.m..

Fig.31

Fig.32

With the basic position of 
the screw, this pin is located
at the center.

(The pin is seen if the
 throttle lever is removed.)

mark

Throttle lever

Carefully turn the screw in the
direction of the + mark with
the screw-driver supplied until
it stops, then turn back again
exactly two turns.

NOTE:
If an on-board glowplug re-heat system is installed, 
mixture adjustment at idle speed should be carried out 
with this in operation.

22

FLIGHT

It is necessary to warm up the engine as with a full-size 
aircraft or automobile. Do not attempt to take-off immediately 
after the engine has been started. Allow the engine to run at 
full throttle for at least 10 seconds before releasing the 
model.

Checking before flight

Make sure that all four cylinders are firing.

Make sure that engine runs steadily at idle speed.

Make sure that engine is fully warmed up.

CARE AND MAINTENANCE

To ensure that you obtain long life and peak performance from 
your engine, observe the following

Avoid running the engine under dusty conditions. If 
necessary, lay a sheet of plywood or hardboard in front and 
under the nose of the model when starting the engine.

1.

Foreign matter in the fuel can cause the carburetor jet to be 
partially clogged.

2.

Therefore:

rinse out the fuel tank with methanol or fuel before 
installing it

Install a fuel filter in the fuel delivery tube between tank 
and carburetor

Install a fuel filter to pump inlet of the manual or electric 
fuel pump

do not leave your fuel container open needlessly

check filters periodically and clean them when necessary

Do not close the needle-valve to too "lean" a setting. This 
will cause the engine to overheat and slow down and also 
will generate much nitromethane oxide due to extremely 
high temperature which will cause internal rusting of the 
engine. Always adjust the needle-valve very slightly to the 
"rich" side of the peak r.p.m. setting.

3.

Clean the exterior of the engine with a clean cotton cloth. If 
this is not done, oil and dirt will burn onto the outside of the 
engine each time it is run and the engine will soon become 
blackened

4.

If the engine is not in use for a while (more than two months) 
remove the glowplugs and rinse out the interior with 
kerosene (not gasoline), by rotating the crankshaft. Shake 
out residue, then inject corrosion-inhibiting oil (preferably) or 
light machine-oil through the glowplug holes and breather 
hole, again rotating the shaft to distribute the protective oil to 
all working parts.  

5.

Fig.33

Silicone tubing

Breather nipple

Corrosion-inhibiting oil

Содержание FF-320

Страница 1: ...ructions supplied with the aircraft radio control equipment etc are accessible for checking at the same time Horizontally opposed four cylinder overhead valve four stroke cycle 1 2 4 5 6 7 8 9 10 11 12 13 14 14 18 18 19 19 21 22 22 23 25 26 27 28 29 30 SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O S ENGINE INTRODUCTION TOOLS AND ACCESSORIES ENGINE PARTS NAME INSTALLATION PROPELLER GLOWPLUGS GLOWPL...

Страница 2: ...de Run your engine only in an open area Model engines generate considerable heat Do not touch any part of your engine until it has cooled Contact with the muffler silencer cylinder head or exhaust header pipe in particular may result in a serious burn 3 NOTES This engine was designed for model aircraft Do not attempt to use it for any other purpose Mount the engine in your model securely following...

Страница 3: ...ning be especially cautious Keep the propeller pointed away from you and walk well clear of spectators Warning Immediately after a glowplug ignition engine has been run and is still warm conditions sometimes exist whereby it is just possible for the engine to abruptly restart if the propeller is casually flipped over compression WITHOUT the glowplug battery being reconnected Remember this if you w...

Страница 4: ...r Crankcase Propeller Nut No 1 Cylinder Photo 2 No 2 Cylinder No 3 Cylinder No 4 Cylinder Front Housing 7 Rocker Cover Rear Housing Carburetor Exhaust Pipe Cylinder Head Photo 3 Drain Nipple Breather Nipple Choke Valve Fuel Inlet Intake Manifold ...

Страница 5: ...t 9 Choke valve The choke valve operating lever can be located rught or left by reversing the hexagon nut and cap screw Unscrew the cap screw while holding the hexagon nut with 6mm wrench and re fit the lever to required location If the rod is too long reduce it to required length A needlessly lengthy rod may vibrete The rod should be as short as possible or have its outer end supported Fig 3 Set ...

Страница 6: ...lean or under an excessively heavy load Obviously this can be very hazardous To eliminate such dangers the O S Safety Locknut Assembly was devised Install this as follows To be equal To be equal Ream to 12mm dia Fig 8 Use a propeller that has a hub of more than 40mm dia Fig 9 Ream the propeller shaft hole to 12mm bore with an appropriate reamer checking that the hole is exactly centered 11 Install...

Страница 7: ... conveniently located common external point on the fuselage This can either be a terminal with a separate terminal for the earth ground lead Fig 12 or a suitable socket or jack with connections for both glowplug and earth ground leads Fig 13 Note that the earth ground lead supplied is much heavier 2 0 mm multi strand copper core than the plug leads as this has to have the capacity to carry the cur...

Страница 8: ...smoke or allow anyone else to smoke near to it Reminder Fuel The FF 320 should be operated on a methanol based fuel containing not less than 18 volumetric castor oil or a top quality synthetic lubricant or a mixture of both plus a small percentage 5 20 of nitromethane for improved flexibility and power FUEL AND LUBRICATION 15 Lubrication All parts of the FF 320 are automatically lubricated by the ...

Страница 9: ...ately turn the propeller counter clockwise several times so that fuel is drawn well into the cylinders Fig 22 4 Fig 22 Set the throttle valve approximately 1 4 open from the fully closed position Fig 23 5 Fig 23 Fully open Fully closed Set at this position 17 Starting with an electric starter Fig 24 6 Make sure that the direction of rotation of the starter is correct Connect the glowplug battery A...

Страница 10: ...0 seconds Repeat above procedure i e richening and leaning the mixture until the engine has approx 10 minutes of running time Keep the throttle fully open using only the needle valve to change r p m Prolonged running in on the ground is not suggested because the purpose is just initial running in to increace engine temperature gradually close to that of maximam r p m NOTE 19 2 Running in in the ai...

Страница 11: ...btained The position where the lowest possible r p m with steady running is obtained Approx 40 open from maximum r p m setting Yes No Yes Engine stops Engine stops Disconnect the glowplugs from the battery Make sure that all 4 cylinders are firing Make sure glowplug switch is on The engine hesitates before picking up to full speed or appears to run at medium speed with reduced power Check mixture ...

Страница 12: ...le lever is removed mark Throttle lever Carefully turn the screw in the direction of the mark with the screw driver supplied until it stops then turn back again exactly two turns NOTE If an on board glowplug re heat system is installed mixture adjustment at idle speed should be carried out with this in operation 22 FLIGHT It is necessary to warm up the engine as with a full size aircraft or automo...

Страница 13: ... this point both valves should be closed If the prop driver drive hub of your engine is engraved with a letter T this mark should now be at the top The standard valve clearance on both inlet and exhaust valves is between 0 04mm and 0 1mm 0 0015 0 004 inch measured between valve stem and rocker arm Use the 0 04mm and 0 1mm feeler gauges to check clearances See Fig 34 Fig 34 0 04mm Feeler Gauge Rock...

Страница 14: ... replace rocker box cover 6 Remember Excessive valve clearance will cause loss of power due to valve s not opening sufficiently On the other hand a total loss of clearance may cause difficult starting due to valves not closing properly resulting in loss of compression Re tighten locknut while holding adjusting screw stationary Fig 38 4 Hold at the screw head Fig 38 Tighten Locknut ...

Страница 15: ...45115000 46115000 46468110 46168100 45169200 46468300 46468200 46168210 45169200 46468300 46168500 45566000 45566100 Screw Set Rocker Cover Rocker Support Assembly Rocker Support Rocker Arm Retainer 2pcs Rocker Arm Assembly 1pair Rocker Arm 1pc Tappet Adjusting Screw Exhaust Pipe Assembly 1pair Exhaust Pipe Exhaust Pipe Lock Nut Exhaust Pipe Washer 1pc Valve Assembly 1pair Valve 1pc Valve Spring 1...

Страница 16: ...tle Lever Assembly Set screw Mixture Control Screw Assembly O Ring 2pcs Mixture Control Screw Holder Assembly Set screw Carburetor Rotor Mixture Control Valve Pin Mixture Control Valve Assembly O Ring 2pcs Carburetor Body Needle Valve Assembly Needle Assembly O Ring 2pcs Set screw Needle Valve Holder Assembly Needle Valve Holder Fuel Inlet Ratchet Spring Throttle Stop Screw Assembly Throttle Stop ...

Страница 17: ...3 5 6 8 76 Dimensions mm THREE VIEW DRAWING Specifications Displacement Bore Stroke PracticalR P M Output Weight C Copyright 2005 by O S Engines Mfg Co Ltd All rights reserved Printed in Japan 60090560 010601 TEL 06 6702 0225 FAX 06 6704 2722 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan URL http www os engines co jp ...

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