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NXP Semiconductors

UM10972

TEA1916DB1262 digital resonant 240 W/12 V power supply demo board

UM10972

All information provided in this document is subject to legal disclaimers.

User manual

Rev. 1.1 — 8 June 2018

COMPANY PUBLIC

24 / 38

6 Schematic

aaa-022069

GATEPFC

GND

SUPREG

R101

10 MΩ

1 %

C104

470 nF

450 V

C103

1 µF

450 V

n.m.

C105

470 nF

450 V

n.m.

C106

1 µF

450 V

CX101

470 nF

310 VAC

CX102

470 nF

310 VAC

LF102

6.8 mH

GDT4 n.m.

2051-20

GDT3 n.m.

DSP-201M

GDT2

2051-20

BD101

GBU806

BD101

on heatsink

L103

100 µH, 5 A

GDT5 n.m.

DSP-201M

GDT6

2051-20

GDT1 n.m.

DSP-201M

R121

R102

10 MΩ

1 %

SNSCUR

SUPIC

SNSAUX

U101

TEA19162

PFCCOMP

SNSMAINS

SNSBOOST

360 kΩ

n.m.

F101

SS-5H-4A-APH

R198

0 Ω

D104

BAS416

R110

5.1 kΩ

R107

0.05 Ω

C107

47 pF

1 kV

R114

750 kΩ

1 %

C115

180 µF

450 V

R115

7.5 MΩ

1 %

R116

7.5 MΩ

1 %

C114

1 nF

50 V

R118

100 kΩ

1 %

C116

47 nF

630 V

C117

47 nF

630 V

on heat sink

Q101 IPA60R190P6

R108

0.2 Ω

SNSBOOST

VBOOST

PG3

PG1

R120

3.9 kΩ

1 %

R113

100 kΩ

C110

470 nF

50 V

C109

150 nF

50 V

C111

10 pF

50 V

n.m.

C112

10 nF

50 V

C113

100 nF

50 V

R112

33 kΩ

R111

3.6 kΩ

n.m.

C108

100 pF

50 V

R103

4.7 Ω

D105

1N5408

WB102

923345-10

923345-04

WB101

L104

PQ32/20

13 3

PG3

PG1

PG3

R106

1 kΩ

R104

20 Ω

R196

0 Ω

D103

BAS316

D102

MURS360T3G

R197

0 Ω

R199

0 Ω

earth wire

E101

AWG18

earth

E103

AWG15

E104

AWG15

E102

mounting hole

earth casing

earth

PG3

PG1

Figure 22. Schematic TEA1916DB1262 240 W prototype demo board (PFC)

Содержание UM10972

Страница 1: ...nt resonant converter over the whole output power range This document describes such a resonant power supply design with a 240 W 12 V 20 A typical output power It operates in normal mode for high and...

Страница 2: ...s document is subject to legal disclaimers NXP B V 2018 All rights reserved User manual Rev 1 1 8 June 2018 COMPANY PUBLIC 2 38 Table 1 Revision history Rev Date Description v 1 1 20180608 second upda...

Страница 3: ...Both ICs provide drive functionality for the related discrete MOSFETs The resonant controller part TEA19161T is a high voltage controller for a zero voltage switching LLC resonant converter The resona...

Страница 4: ...8 7 a TEA19161T b TEA19162T Figure 1 Pinning diagrams 1 2 TEA1995T The TEA1995T is the first product of a new generation of Synchronous Rectifier SR controller ICs for switched mode power supplies It...

Страница 5: ...Safety warning The board must be connected to mains voltage Avoid touching the demo board while it is connected to the mains voltage An isolated housing is obligatory when used in uncontrolled non lab...

Страница 6: ...iption Value Conditions Input Vi input voltage 90 V RMS to 264 V RMS AC fi input frequency 47 Hz to 63 Hz Pi noload no load input power 100 mW at 230 V 50 Hz Pi load 250mW standby power consumption 45...

Страница 7: ...ev 1 1 8 June 2018 COMPANY PUBLIC 7 38 4 Board photographs a Top view b Bottom view Figure 4 TEA1916DB1262 prototype 240 W demo board The board can operate at a mains input voltage between 90 V RMS an...

Страница 8: ...reserved User manual Rev 1 1 8 June 2018 COMPANY PUBLIC 8 38 The purpose of the TEA1916DB1262 prototype demo board is to evaluate the operation of the combination of converters TEA19161T TEA19162T an...

Страница 9: ...rements 5 1 Test facilities Oscilloscope Yokogawa DL9140L AC Power Source Agilent 6812B Electronic load Agilent 6063B Digital power meter Yokogawa WT210 5 2 Start up behavior The rise time of the outp...

Страница 10: ...SUPIC 2 Vout 3 Vbulk 4 Iout Figure 6 Start up time at different mains voltages Table 3 Start up time Condition Start up time ms 115 V 60 Hz 470 230 V 50 Hz 380 requirement 500 5 3 Efficiency 5 3 1 Eff...

Страница 11: ...laimers NXP B V 2018 All rights reserved User manual Rev 1 1 8 June 2018 COMPANY PUBLIC 11 38 aaa 022160 10 25 40 55 70 85 100 85 87 89 91 93 95 Load 1 1 2 2 1 Vmains 230 V RMS 2 Vmains 115 V RMS Figu...

Страница 12: ...integration time function was used Table 6 Output voltage and power consumption at no load Condition ENERGY STAR 2 0 requirement Output voltage Power consumption 115 V 60 Hz 250 mW 12 2 V 356 mW 230...

Страница 13: ...s after that to normal mode when Pout is low The measurement example shows the result at Pout 13 8 W b FC continues switching until regulation level is reached then swaps to burst mode when Pout is ve...

Страница 14: ...document is subject to legal disclaimers NXP B V 2018 All rights reserved User manual Rev 1 1 8 June 2018 COMPANY PUBLIC 14 38 5 5 Operation mode transitions 1 GATELS 2 GATEPFC 3 HBC 4 Vout ripple 5 I...

Страница 15: ...n burst mode at 50 duty cycle The maximum output voltage ripple is 114 mV peak to peak 5 7 Dynamic load response The dynamic load response test shows the result of constant load steps across the outpu...

Страница 16: ...isclaimers NXP B V 2018 All rights reserved User manual Rev 1 1 8 June 2018 COMPANY PUBLIC 16 38 a Basic sequential load step test is done at 1 Hz b Basic sequential load step test is done at 10 Hz c...

Страница 17: ...han 50 ms triggers an OPP After the 50 ms a safe restart follows OPP protection is reset The SNSCAP function of the TEA19161 detects OPP This function monitors the voltage across the series capacitor...

Страница 18: ...W 12 V power supply demo board UM10972 All information provided in this document is subject to legal disclaimers NXP B V 2018 All rights reserved User manual Rev 1 1 8 June 2018 COMPANY PUBLIC 18 38...

Страница 19: ...B V 2018 All rights reserved User manual Rev 1 1 8 June 2018 COMPANY PUBLIC 19 38 5 9 Hold time The output was set to full load and the mains supply voltage of 115 V disconnected The time that passes...

Страница 20: ...ins A short circuit across the output of the resonant converter increases primary current The SNSCUR pin detects the increase When this voltage exceeds 1 5 V the safe restart protection is triggered A...

Страница 21: ...2 All information provided in this document is subject to legal disclaimers NXP B V 2018 All rights reserved User manual Rev 1 1 8 June 2018 COMPANY PUBLIC 21 38 5 11 OverVoltage Protection OVP 1 Vout...

Страница 22: ...capacitor 470 nF 470 nF Table 11 X capacitor discharge time test results Condition From 264 2 to 135 V X capacitor discharge time 505 ms 1 Vxcap 2 Vout 3 GATEPFC Figure 19 X capacitor discharge at 264...

Страница 23: ...ard UM10972 All information provided in this document is subject to legal disclaimers NXP B V 2018 All rights reserved User manual Rev 1 1 8 June 2018 COMPANY PUBLIC 23 38 a Line b Neutral Figure 20 C...

Страница 24: ...C SNSAUX U101 TEA19162 PFCCOMP SNSMAINS SNSBOOST 1 2 3 4 8 7 6 5 360 k n m F101 SS 5H 4A APH R198 0 D104 BAS416 R110 5 1 k R107 0 05 C107 47 pF 1 kV R114 750 k 1 C115 180 F 450 V R115 7 5 M 1 R116 7 5...

Страница 25: ...203 BS170 R212 61 9 k 1 C212 33 nF 50 V R211 6 8 k 1 WB207 U202B VOL618A 3X001T U203A VOL618A 3X001T 923345 05 3 SUPREG 4 2 1 0 R230 27 k MURS160 SUPHS HB NC2 SNSSET SNSCUR SNSCAP SNSBOOST PG1 C207 5...

Страница 26: ...23345 03 C303 2200 F 16 V L302 Option replace coil by wire L301 900 nH 900 nH R304 0 0 TEA1995T VCC DSA SSA 1 2 3 4 8 7 6 5 R301 R303 0 C301 100 nF 50 V 0 R306 20 2137 D301 BZX384 C3V3 U202B VOL618A 3...

Страница 27: ...nF 10 450 V PET THT C106 capacitor 1 F 10 450 V PET THT C107 capacitor 47 pF 5 1 kV C0G 1206 C108 capacitor 100 pF 10 50 V X7R 0603 C109 capacitor 150 nF 10 50 V X7R 0603 C110 capacitor 470 nF 10 50...

Страница 28: ...acitor 10 F 20 63 V ALU THT C216 capacitor 10 nF 10 500 V X7R 1812 C218 capacitor 680 pF 10 50 V X7R 0603 C219 capacitor 680 pF 5 50 V COG 0603 C220 capacitor not mounted 47 nF 5 1 kV MKP C221 capacit...

Страница 29: ...ductor common mode 6 8 mH 3 2 A Q101 MOSFET N 600 V 20 2 A Q201 Q202 MOSFET N 560 V 11 6 A Q203 MOSFET N 60 V 500 mA Q301 Q302 MOSFET N 40 V 100 A Q306 Q307 MOSFET N not mounted 40 V 100 A R101 R102 r...

Страница 30: ...3 mW 0603 R230 resistor 27 k 1 63 mW 0603 R233 resistor not mounted 180 k 63 mW 0603 R234 resistor jumper not mounted 0 250 mW 1206 R296 R297 R298 R299 resistor jumper 0 250 mW 1206 R301 R302 R303 R30...

Страница 31: ...ject to legal disclaimers NXP B V 2018 All rights reserved User manual Rev 1 1 8 June 2018 COMPANY PUBLIC 31 38 Reference Description and values Part number Manufacturer WB202 WB208 WB301 WB303 wire b...

Страница 32: ...ly demo board UM10972 All information provided in this document is subject to legal disclaimers NXP B V 2018 All rights reserved User manual Rev 1 1 8 June 2018 COMPANY PUBLIC 32 38 8 Layout a Layout...

Страница 33: ...70 120 kHz 360 400 V 18 V 30 mA 18 V 30 mA 9 11 4 5 6 1 3 N2 N3 N4 N4 N5 aaa 022216 0 8 x12 part must insert fully to surface A in recommended grid 28 5 5 1 6 x12 A Figure 26 Resonant transformer Tabl...

Страница 34: ...s 3 1 9 11 turns ratio 17 5 1 1 3 1 8 10 3 1 6 5 turns ratio 11 67 1 1 3 1 5 4 9 2 PFC coil dimensions in mm aaa 022217 dot locates term 1 lot code and date code 0 8 x12 part must insert fully to surf...

Страница 35: ...e 14 PFC coil specifications Parameter Value Condition Electric specifications DC resistance 3 4 0 048 20 at 20 C DC resistance 9 10 0 060 20 at 20 C inductance 9 10 130 H 5 10 kHz 100 mV Ls saturatio...

Страница 36: ...lectroMagnetic Interference HBC Half Bridge Converter MOSFET Metal Oxide Semiconductor Field Effect Transistor OCP OverCurrent Protection OPP OverPower Protection OVP OverVoltage Protection OLP Open L...

Страница 37: ...ing safeguards to minimize the risks associated with their applications and products NXP Semiconductors does not accept any liability related to any default damage costs or problem which is based on a...

Страница 38: ...ard photographs 7 5 Performance measurements 9 5 1 Test facilities 9 5 2 Start up behavior 9 5 3 Efficiency 10 5 3 1 Efficiency characteristics 10 5 3 2 No load power consumption 12 5 3 3 Standby load...

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