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Models NOL/NOR Modulating Revision 101199B

Page 8

IIIII

NTRODUCTION

NTRODUCTION

NTRODUCTION

NTRODUCTION

NTRODUCTION

This manual has been produced to enable users

to install, commission and use NO Modulating

burners safely and efficiently. The manual covers

two types of burner: Models NOL distillate (Class

D fuel) oil burners and models NOR residual (Class

E, F & G) oil burners. At each stage the conditions

which should be met and the adjustments and

other actions which should be carried out are de-

tailed and the locations of the various components

and adjustment mechanisms are identified. Where

appropriate, this information is supported by ta-

bles and graphs. Literature on the proprietary com-

ponents used in NO Modulating systems is avail-

able on request.

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EATURES

TURES

TURES

TURES

TURES

Developed through extensive field experience in

the UK and overseas markets, the NO Fully modu-

lating series meets the current known test author-

ity requirements in these markets and sets new

standards in efficient and reliable operation. NO

Modulating burners are designed for flange mount-

ing to the appliance front plate and they are deliv-

ered ready to install with a pre-wired packaged

control system and oil pumping or pumping & heat-

ing unit.

Burner Nominal Capacities

NO18 (2 Models)

530 kW 42.0 kg/h

NO35 (2 Models)

940 kW 74.0 kg/h

NO50 (3 Models)

1750 kW 138.0 kg/h

NO60 (3 Models)

2100 kW 165.5 kg/h

NO85 (1 Model)

2432 kW 192.0 kg/h

NO100 (2 Models)

2930 kW 231.5 kg/h

NO125 (3 Models)

3668 kW 290.0 kg/h

NO150 (3 Models)

4396 kW 347.0 kg/h

Controls and Safety Systems

NO Modulating burners are fitted with an auto-

matic sequence / flame failure control and photo-

electric cell for continuous flame supervision. A

combustion air flow control coupled to an oil noz-

zle pressure control system ensures smooth start-

ing and optimum operating effeciency.

Operating Mode

In standard form the NO Fully Modulating burner

can provide a turndown range of up to 3:1.

Fuels

NO burners covered in this manual are designed

to fire distillate and residual fuel oils, which com-

ply with the specifications given in the tables on

page 10. NO burners configured for firing other fuel

grades may be available on request.

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ONDITIONS

ONDITIONS

ONDITIONS

ONDITIONS

ONDITIONS

     

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AND

AND

AND

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ERVICES

ERVICES

ERVICES

ERVICES

ERVICES

Flue and Chimney Requirements

It is important that:
•

The flue pipe from the appliance and the

joint between this flue and the chimney are

sealed to prevent leakage of combustion

products.

•

The flue pipe from the appliance does not

protrude into the chimney beyond the inside

wall.

•

The top of the flue or chimney shall be higher

than any roof within a radius of 10 metres.

•

Checks are made to ensure that the chim-

ney is suitable for oil fired appliances and that

the proposed installation complies with all

Local Authority and other regulations cover-

ing such installations.

•

If more than one appliance is connected to

a common flue or chimney the cross-section

of this flue or chimney should be adequate

for the total volume of combustion products

from the appliances. It is recommended that

each appliance should be exhausted into a

separate flue.

Plant Room Ventilation

The burner must be supplied with dust free air at

sufficient rates for all firing conditions, in accord-

ance with the appropriate standards.

Existing Appliances

The appliance should be prepared for installation

of the NO burner by thorough cleaning, including

the removal of all adhering tar, scale and dirt. An

inspection should also be carried out to ensure

that the appliance is in good condition. Any doubt

about the appliances suitability for oil firing shall

be referred to the appliance manufacturer.

Combustion Chamber Conditions

The combustion chamber conditions should not

exceed those shown on page 27 of this manual.

Содержание NOL Modulating

Страница 1: ...Page 1 Models NOL NOR Modulating Revision 101199B H H H H HANDBOOK ANDBOOK ANDBOOK ANDBOOK ANDBOOK Series NO fully automatic oil burners Models NOL NOR Modulating Distillate Residual Fuel Oils...

Страница 2: ...Oil Supply to the Burner 9 Single Pipe System 9 Pumped Ring Main System 9 Burner Pump Capacities 9 Filtration 9 Electrical Power Supply 9 U U U U UNP NP NP NP NPACKING ACKING ACKING ACKING ACKING AND...

Страница 3: ...DUL ODUL ODUL ODULA A A A ATING TING TING TING TING B B B B BURNERS URNERS URNERS URNERS URNERS 19 19 19 19 19 General 19 Daily Checks 20 Cleaning the Oil Nozzle 20 Photoelectric Cell 20 Cold Oil Filt...

Страница 4: ...IFICA A A A ATION TION TION TION TION F F F F FOR OR OR OR OR NO35 34 T NO35 34 T NO35 34 T NO35 34 T NO35 34 TO O O O O NO100 NO100 NO100 NO100 NO100 38 M 38 M 38 M 38 M 38 MODUL ODUL ODUL ODUL ODULA...

Страница 5: ...r u B A B C D E F G H 4 3 8 1 O N 7 6 9 0 3 7 0 2 4 7 5 4 0 3 4 2 8 1 7 8 3 6 1 2 8 3 8 1 O N 4 1 0 1 5 5 7 7 5 4 0 8 4 0 3 4 2 8 1 0 8 4 6 1 2 4 3 5 3 O N 7 6 9 0 3 7 0 2 4 7 5 4 0 3 4 3 2 2 7 8 3 4...

Страница 6: ...TION TION TION TION F F F F FOR OR OR OR OR NO100 41 T NO100 41 T NO100 41 T NO100 41 T NO100 41 TO O O O O NO150 44 M NO150 44 M NO150 44 M NO150 44 M NO150 44 MODUL ODUL ODUL ODUL ODULA A A A ATING...

Страница 7: ...r e v o C n o i t c e p s n I n a F 3 1 r e m r o f s n a r T n o i t i n g I m e t I n o i t p i r c s e D 4 1 e l t t o B r o t a r e p e S r i A 5 1 t i n U r e t a e h e r P l i O 6 1 t i n U g n...

Страница 8: ...optimum operating effeciency Operating Mode In standard form the NO Fully Modulating burner can provide a turndown range of up to 3 1 Fuels NO burners covered in this manual are designed to fire disti...

Страница 9: ...etails are shown in the typical ring main diagram on page 10 Burner Pump Capacities The oil pumps used on Nu Way modulating oil burners are listed in the table on page 23 It is es sential that the ful...

Страница 10: ...YPICAL AL AL AL AL R R R R RINGMAIN INGMAIN INGMAIN INGMAIN INGMAIN O O O O OIL IL IL IL IL S S S S SYSTEM YSTEM YSTEM YSTEM YSTEM Oil Storage Tank Tank Heater Outflow Heater Pressure Regulator Retur...

Страница 11: ...of Class F and G fuels must also be traced Distillate oil burners require a pump inlet pressure of 0 35 to 0 70 kg cm2 5 to 10 psi For Residual fuel the oil inlet temperature must be maintained as rec...

Страница 12: ...D AND AND AND AND O O O O OPERA PERA PERA PERA PERATION TION TION TION TION All personnel concerned with commissioning and or operation of NO modulating burners shall fa miliarise themselves with the...

Страница 13: ...Stats Low Oil Temp Stat Circulation Stat Oil Pump Motor Oil Preheater Elements Oil Pump Car tridge Heater If Fitted 1 For temperature control use Landis Staefa detector type QAE 22 and for pressure co...

Страница 14: ...the nozzle according to the position of an internal pis ton which is actuated by the oil control cam in the modulating unit There is a well defined relationship between the delivery of fuel through th...

Страница 15: ...or 4 x M10 Foundation Bolts Air Bleed Valve Cold Oil Filter Return Oil Thermostat Preheater Tank Thermometer Pump Motor Coupling Pump Motor Hot Oil Filter Heater Element Cover Electrical Connection Bo...

Страница 16: ...isolation points Check that fittings for bleed and pressure test ing are fitted Establish that the appliance is in an appro priate and safe condition to be fired for ex ample that there is water in th...

Страница 17: ...he Hand selection can be made immediately the burner has started to fire Should the burner be left in the Hand position it will NOT modulate until the Auto position is se lected Commissioning the Burn...

Страница 18: ...crew Lever Throw Cam Follower Cam Disk Adjustable Plunger Locking Screws Profile Band Cam Lever Operating Cable Adjuster Locking Screws Profile Adjuster Retaining Saddle Cable Adjuster Oil Cam A Air C...

Страница 19: ...al one division anticlockwise and reset the burner lockout The burner will now continue through its cycle until flame is es tablished or the burner goes to its lockout position If the burner goes to l...

Страница 20: ...tion and plant efficiency will drop Photoelectric Cell Remove the photoelectric cell and clean with a soft lint free cloth if necessary Be carefull not to touch the glass buld of the cell as this can...

Страница 21: ...Fuel Pumps The pump dataplate gives direction of rotation and connection port details P nozzle line connection S suction line connection R return line connection The pump is also fitted with two meas...

Страница 22: ...Should the Oil Pump per formance become suspect then a replacement unit should be obtained and the Oil Pump returned to deter mine its serviceability Upon replacement refer to the pump bleeding instru...

Страница 23: ...r to re setting the burner Refer to theSequence Diagram and Timing Chart below PLEASE NOTE When the control box goes to lock out it is generally performing the function it is de signed for Burner Cont...

Страница 24: ...rol box terminal 8 by the servo motor limit switch Terminals 6 7 and 15 remain under voltage until the fault is corrected Lockout due to a fault in the flame supervi sion circuit Shut down of start up...

Страница 25: ...produces greater control stability but slows down the system response to load or setpoint changes A decrease in the parameter Xp improves the systems response to load changes but the control stabilit...

Страница 26: ...characteristics of the burner and may im pair the performance and efficiency of the plant The nozzle identification code is stamped onto the face of the hexagonal nut section of the nozzle body as sho...

Страница 27: ...1 0 1 5 2 0 2 5 3 0 3 5 3 87 BURNER OUTPUT BTU HR x 10 0 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0 50 100 150 200 0 TOTAL RESISTANCE MM WG 12 CO 2 1 2 3 4 5 6 7 TOTAL RESISTANCE INCHES WG 12 CO 2 NO 10...

Страница 28: ...is recommended that a burner with a higher fan static pressure is selected ie if the graph se lects a burner with a 28 cm fan then use the 34 cm fan model for correct combustion All outputs quoted are...

Страница 29: ...7 1 0 4 0 4 5 7 5 1 4 3 0 6 O N 0 4 5 5 5 7 0 0 1 0 6 5 7 9 5 2 0 3 7 3 0 5 0 0 2 6 2 9 1 0 4 0 5 5 7 5 1 8 3 0 6 O N 0 4 5 5 5 7 0 0 1 0 6 5 7 9 5 2 0 3 7 3 0 5 0 0 2 6 2 9 1 0 4 0 5 5 7 5 1 8 3 5 8...

Страница 30: ..._____ Serial No _____________ Burner Type ____________________ Rating ________________ Spec No _____________ Serial No ________________ Nozzles _______________ Oil Pump _____________ Commissioning dat...

Страница 31: ...L NOR Modulating Revision 101199B B B B B BURNER URNER URNER URNER URNER M M M M MODIFIC ODIFIC ODIFIC ODIFIC ODIFICA A A A ATION TION TION TION TION R R R R RECORD ECORD ECORD ECORD ECORD Date Detail...

Страница 32: ...vision 101199B Page 32 P O Box 1 Vines Lane Droitwich Worcestershire WR9 8NA England Telephone 01905 794242 Direct Dial 01905 794331 Facsimile 01905 794017 Spares 01905 795829 email info nu way co uk...

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