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NTC VD12P, Руководство по эксплуатации

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NTC VD12P Скачать руководство пользователя страница 35

 

 

7. MAINTENANCE SCHEDULE

 

This maintenance schedule contains only the most important operations. Besides of these operations, carry out maintenance and repairs of the machine as necessary 
depending on the respective conditions of operation. Check also the engine operation manual. 

WARNING: 

Turn off the engine before any maintenance or repair activity. 
Use genuine spare parts only. Use of non-original spare parts may lead to damage to the machine. The manufacturer will not honor any warranty claim 
arising from such reason. 

 

Item 

Operation 

Initial inspection 

After 1st month or 20 

hours 

Every 3 months or 50 

hours 

Every 6 months or 

100 hours 

Engine oil 

Inspection of oil level 

 

DAILY 

 

Exchange 

 

 

 

 

Air filter 

Inspection 
Cleaning 

 

 

 

 (1) 

 

Spark plug  

Inspection - cleaning 

 

 

 

 

Filter bowl 

Cleaning 

 

 

 

 

Fuel hose 

Inspection - exchange 

Every two years 

Valve clearance 

Inspection - adjustment 

Every 12 months or 250 hours (2) 

Fuel tank and sieve 

Cleaning 

Every 12 months or 300 hours (2) 

Vibrator 

Inspection of oil level, exchange  Inspection for tightness - daily 

Oil replacement  - every 2 years 

Drive belt (3) 

Tensioning 

 

 

 

 

Rubber mounts 

Inspection of the integrity 

 

 

 

150 hours 

Handle assembly 

Lubrication, exchange 

 

 

 

 

1. 

To be carried more often when operating in dusty environment! 

2. 

It is recommended to be carried out by authorized service. 

3. 

Replacement of drive belt every 300 hours. 

4.    Bolt connections – check after approx. 100 working hours, if any gets loose, apply the glue and tighten the bolt. 
 

Содержание VD12P

Страница 1: ...006 42 EC Fax 420 491 401 609 e mail ntc ntc cz sales ntc cz www ntc cz issued 2 2016 OPERATION MANUAL Vibratory plate compactors VD12P VD15 15P 15E 15 S 15 P S 15E S 15 B 15 P B 15E B VD18 18P 18E 18 S 18 P S 18E S 18 B 18 P B 18E B VD20 20P 20E 20 S 20 P S 20E S 20 B 20 P B 20E B VD24 24P 24E 24 S 24 P S 24E S 24 B 24 P B 24E B ...

Страница 2: ...ctive 2006 42 EC Emise hluku směrnice 2000 14 ES NV č 9 2002 Sb Noise Emission 2000 14 EC Elektromagnetická kompatibilita směrnice 2014 30 EU NV č 117 2016 Sb Electromagnetic Compatibility Directive 2014 30 EU Harmonizované technické normy a ČSN EN ISO 12100 ČSN EN 500 1 A1 ČSN EN 500 4 technické normy EN ISO 14982 2009 The harmonized technical standards and technical standards Osoby zúčastněné na...

Страница 3: ...luku směrnice 2000 14 ES NV č 9 2002 Sb Noise Emission 2000 14 EC Elektromagnetická kompatibilita směrnice 2014 30 EU NV č 117 2016 Sb Electromagnetic Compatibility Directive 2014 30 EU Harmonizované technické normy a ČSN EN ISO 12100 ČSN EN 500 1 A1 ČSN EN 500 4 technické normy EN ISO 14982 2009 The harmonized technical standards and technical standards Osoby zúčastněné na posouzení Autorizovaná ...

Страница 4: ...hinery Directive 2006 42 EC Emise hluku směrnice 2000 14 ES NV č 9 2002 Sb Noise Emission 2000 14 EC Elektromagnetická kompatibilita směrnice 2014 30 EU NV č 117 2016 Sb Electromagnetic Compatibility Directive 2014 30 EU Harmonizované technické normy a ČSN EN ISO 12100 ČSN EN 500 1 A1 ČSN EN 500 4 technické normy EN ISO 14982 2009 The harmonized technical standards and technical standards Osoby zú...

Страница 5: ...008 Sb Machinery Directive 2006 42 EC Emise hluku směrnice 2000 14 ES NV č 9 2002 Sb Noise Emission 2000 14 EC Elektromagnetická kompatibilita směrnice 2014 30 EU NV č 117 2016 Sb Electromagnetic Compatibility Directive 2014 30 EU Harmonizované technické normy a ČSN EN ISO 12100 ČSN EN 500 1 A1 ČSN EN 500 4 technické normy EN ISO 14982 2009 The harmonized technical standards and technical standard...

Страница 6: ...alification Requirements 8 1 1 2 Contractor s Obligations 8 1 1 3 Operator s Obligations 8 1 1 4 Machine Operation 9 1 1 5 Inspections Maintenance Repairs 9 1 1 6 Loading Transportation 10 1 2 PROHIBITED OPERATIONS 10 1 3 HYGIENIC PRINCIPLES 10 1 4 ENVIROMENTAL PRINCIPLES 11 1 5 DISPOSAL OF THE MACHINE AFTER THE END OF ITS SERVICE LIFE 11 1 6 SAFETY INSTRUCTIONS FOR WORK WITH COMPACTING MACHINES 1...

Страница 7: ...itudes 31 4 5 3 Operation in Dusty Environment 31 5 MAINTENANCE 31 5 1 ENGINE MAINTENANCE 32 5 2 TENSIONING OF THE DRIVE BELT 32 5 3 INSPECTION OF VIBRATOR OIL LEVEL 32 5 4 EXCHANGE OF OIL IN THE VIBRATOR 33 5 5 INSPECTION OF BOLTED CONNECTIONS 33 5 6 SETTING THE CENTRIFUGAL CLUTCH 33 5 7 ADJUSTMENT OF ENGINE SPEED 34 6 NOTES 34 7 MAINTENANCE SCHEDULE 35 8 WARRANTY TERMS 36 Revision No Content Dat...

Страница 8: ... To designate the machine operator and to train him duly and properly To provide the operator with safe conditions for working with the machine To supervise the observance of the respective safety instructions To supervise whether the operator follows the respective Operating Instructions To provide organizational backup for regular inspections maintenance a repairs od the machine To provide suita...

Страница 9: ...sion it is necessary to replace them without delay 9 The machine should not be operated everywhere where there is danger of explosion of combustible gases or dust 10 When operating the machine in closed spaces tunnels shafts deep holes etc the operator should be provided with fresh air supply see the applicable regulations for constructional work 11 After the work is finished stop the engine put t...

Страница 10: ...angerous areas with imminent external danger such as caving in the machine landslides overturning the machine release of dangerous substances risk of explosion or fire electric shock hazard etc To operate the machine in the areas where buildings other structures or underground services could be damaged e g by excessive vibrations To operate the machine within the protective zones of electric lines...

Страница 11: ...n disposing the machine the oil filling from the engine and the vibrating mechanism as well as the respective filters should be removed Pursuant to the Waste Material Disposal Act the owner of the disposed machine is obliged To hand over the metal parts of the machine only to those persons who are duly authorized to dispose collect or purchase metal materials To hand over the used engine and hydra...

Страница 12: ...ve 2000 14 ES Annex III part B point 8 iii and ČSN EN ISO 3744 2010 LpA d dB VD12P 88 2 VD15 15P 15E 91 4 VD18 18P 18E 92 4 VD20 20P 20E 93 4 VD24 24P 24E 91 1 15 S 15 P S 15E S 18 S 18 P S 18E S 20 S 20 P S 20E S 24 S 24 P S 24E S 89 4 15 B 15 P B 15E B 18 B 18 P B 18E B 20 B 20 P B 20E B 24 B 24 P B 24E B 89 4 LWA G dB VD12P 101 VD15 15P 15E 15 S 15 P S 15E S 15 B 15 P B 15E B 105 VD18 18P 18E 1...

Страница 13: ...breaks due to reduce the exposure of the operator to the hand arm vibrations 1 8 List of safety symbols used on the machine At the designated types of machinery vibration plate types VD12P VD15 VD15P VD15E VD15 S VD15 P S VD15E S VD15 B VD15 P B VD15E B VD18 VD18P VD18E VD18 S VD18 P S VD18E S VD18 B VD18 P B VD18E B VD20 VD20P VD20E VD20 S VD20 P S VD20E S VD20 B VD20 P B VD20E B a VD24 VD24P VD2...

Страница 14: ...l No 8 1 pursuant to ČSN ISO 6405 1 marks the location of the engine oil discharging screw 3 Sticking label No 7 25 pursuant to ČSN ISO 6405 1 the symbol marks the hoisting point i e the place in which the machine can be hoisted 4 A sticker informing the operating staff about the fuel to be used for the engine of the machine 5 Sticker with the symbol vibrator and verbal indication of the type spec...

Страница 15: ... creates circular vibration The main working part the base plate is a structure made of welded steel The vibrator is bolted or welded to the base plate The engine plate is mounted to the base plate through the rubber mounts The vibratory plate is driven by a four stroke single cylinder air cooled engine The engine is connected with the vibrator by a drive belt with a centrifugal clutch which disen...

Страница 16: ...17 EX 17 EX 17 750 SERIES 750 SERIES 750 SERIES 750 SERIES Fuel gasoline gasoline gasoline gasoline gasoline gasoline gasoline gasoline gasoline gasoline gasoline gasoline gasoline Oil sensor YES YES YES YES YES YES YES YES YES YES YES YES YES Nominal power kW 2 6 3 6 3 6 3 6 3 6 4 2 4 2 4 2 4 2 4 2 3 67 3 67 3 67 Rated engine speed min 1 3600 3600 3600 3600 3600 4000 4000 4000 4000 3600 3600 3600...

Страница 17: ...60 EX 17 EX 17 EX 17 EX 17 750 SERIES 750 SERIES 750 SERIES 750 SERIES Fuel gasoline gasoline gasoline gasoline gasoline gasoline gasoline gasoline gasoline gasoline gasoline gasoline Oil sensor YES YES YES YES YES YES YES YES YES YES YES YES Nominal power kW 3 6 3 6 3 6 3 6 4 2 4 2 4 2 4 2 4 2 3 67 3 67 3 67 Rated engine speed min 1 3600 3600 3600 3600 4000 4000 4000 4000 3600 3600 3600 3600 Fuel...

Страница 18: ... S Type GX160 GX160 GX160 GX160 EX 17 EX 17 EX 17 EX 17 750 SERIES 750 SERIES 750 SERIES 750 SERIES Fuel gasoline gasoline gasoline gasoline gasoline gasoline gasoline gasoline gasoline gasoline gasoline gasoline Oil sensor YES YES YES YES YES YES YES YES YES YES YES YES Nominal power kW 3 6 3 6 3 6 3 6 4 2 4 2 4 2 4 2 4 2 3 67 3 67 3 67 Rated engine speed min 1 3600 3600 3600 3600 4000 4000 4000 ...

Страница 19: ...X120 capacity 0 60 l engine oil HONDA GX160 capacity 0 60 l engine oil BRIGGS STRATTON 750 SERIES capacity 0 54 0 59 l engine oil SUBARU EX17 capacity 0 60 l oil in the vibrator capacity 0 07 l 5 2 3 Machine identification It is highly important to refer the exact type and serial number of your machine whenever contacting the manufacturer or the dealer i e for warranty reasons ordering of spare pa...

Страница 20: ...tion data of your machine into the following table You will find it useful when ordering parts or service in case of a warranty claim or in the event of reporting stolen equipment Model Serial number Year of production Engine type Engine serial number 3 PRIOR TO STARTING Continually check that the engine leaks or a vibrator oil You contact an authorized service center or manufacturer in case of fa...

Страница 21: ...n accordance with the instructions for operating the engine Place the machine into a horizontal position Before you unscrew the plug from the control filler on the engine so carefully clean the area to prevent degradation of oil contamination and subsequent engine damage With proper oil level is level with the hole at the same time oil is leaking slightly Fig Check engine oil level HONDA BRIGGS ST...

Страница 22: ...rformed in accordance with the instructions for operating the engine Place the machine into a horizontal position Paper cartridge air filter check to make sure that it is clean and in good condition Paper filter cartridge carefully clean with compressed air from the inside out In the case of significant pollution filter paper cartridge change Wash the foam cuff in water and detergent not flammable...

Страница 23: ... Operation manual 4 OPERATING THE MACHINE 4 1 Starting 1 Turn the fuel valve to the open position Fig Open fuel valve engine HONDA BRIGGS STRATTON SUBARU 2 Turn the switch ignition switch the motor position ON lever switch down ...

Страница 24: ...mpactors Operation manual Fig Engine ON OFF switch HONDA Version EASY BRIGGS STRATTON SUBARU 3 Engine throttle position to give SLOWLY slightly open throttle Fig Lever position in gas engine slowly HONDA Version Elegant ...

Страница 25: ...te compactors Operation manual BRIGGS STRATTON SUBARU 4 Turn the choke to start position Do not choke when the engine is warm or if the higher ambient temperature Fig On the motor choke HONDA BRIGGS STRATTON SUBARU ...

Страница 26: ... feel resistance then pull rapidly Starter cord handle drop sharply back In retrospect it is moving her hands to hold Fig Starter motor pulled out cord HONDA BRIGGS STRATTON SUBARU 6 After a gradual warm up the engine move the choke lever to OFF position Fig Choke off the engine HONDA ...

Страница 27: ...U 7 Motor full loads before running moment leave to heat up 8 Move the throttle to full throttle position At about 1700 rev min centrifugal clutch automatically switches the machine begins to vibrate Fig The lever position engine throttle HONDA BRIGGS STRATTON SUBARU ...

Страница 28: ... best results will be reached when compacting by layers each layer not thicker than 20 30 cm of loose soil depending on the type of soil Approximate compaction effect for compaction to 90 95 of Proctor Standard is shown in the following table For exact control of the degree of compaction some method of compaction measurement must be used 4 3 Turning the engine OFF 1 Set up the throttle control lee...

Страница 29: ...Vibratory plate compactors Operation manual SUBARU 2 Turn the ignition switch into the OFF position switch lever is up Fig Switch off the engine HONDA BRIGGS STRATTON SUBARU ...

Страница 30: ...handling equipment or lifting equipment 4 4 1 Manual handling When manual handling is usually needed to co parties for order to comply with the maximum load weight which the worker may lift Lift the machine frame for or the grips Do not lift the machine engine 4 4 2 Handling by crane The machine is allowed to handle and transport the equipment only with adequate capacity weight machines is given i...

Страница 31: ...il becomes harder and more difficult to compact It is possible to compact dry materials or rapidly compact fresh soil before it gets frozen 4 5 2 Operation at high altitudes With increasing altitude engine power decreases due to changed oxygen content Within certain extent it is possible to improve the engine power by installing different main nozzle and by adjusting the carburetor gasoline engine...

Страница 32: ...ve belt by means of the tensioning screw Re tighten the bolts and the lock nut Replace the water tank Bear in mind that the drive belt connects the engine and the vibrator which are in mutual movement under operation Be careful not to over tension the belt so that it is able to allow this movement DO NOT OVERTENSION THE BELT Fig Inspection of drive belt tensioning 5 3 Inspection of vibrator oil le...

Страница 33: ...rked in red see section 5 3 so that the oil level after settling just reached the lower edge of the hole plugs oil leaking slightly 5 5 Inspection of bolted connections We recommend starting the machine before each check screw connections Caution All the important screw connections on the machine are glued and bolts are tight prescribed torque We therefore recommend against any potential activity ...

Страница 34: ...he engine speed is 3400 RPM VD 12P 3440 RPM Measure the revolutions with a suitable speedometer It is recommended to have the engine speed checked and adjusted by authorized service NEVER ADJUST HIGHER ENGINE SPEED When exceeding the engine speed set by the manufacturer may damage the machine The manufacturer does not recognize the claims of defects arising from this cause DURING THIS WARRANTY MAY...

Страница 35: ...hs or 100 hours Engine oil Inspection of oil level DAILY Exchange Air filter Inspection Cleaning 1 Spark plug Inspection cleaning Filter bowl Cleaning Fuel hose Inspection exchange Every two years Valve clearance Inspection adjustment Every 12 months or 250 hours 2 Fuel tank and sieve Cleaning Every 12 months or 300 hours 2 Vibrator Inspection of oil level exchange Inspection for tightness daily O...

Страница 36: ...laim needs to be done in written form best if Warranty claim form is used 5 Every warranty claim will be checked by authorized staff immediately and the way of repair will be suggested Warranty conditions are described in the agreement with particular distributor The right for warranty expires in following cases Machine was not used and maintained according to operation manual or was damaged by in...

Страница 37: ...NTC dealer Dealer Machine owner adress phone no contact person Machine operation site if different from owner s address Please send properly filled protocol by fax e mail or post to above mentioned address you will speed the process up Accepting the warranty to be filled in by warranty dept of NTC Date of repair start Date of repair finish Internal no Signature NTC STAVEBNÍ TECHNIKA spol s r o P 9...

Страница 38: ...eason Used spare parts Part no Description Pcs Tech director sign Production director sign Finishing warranty management to be filled by warranty dept of NTC Returning the machine to owner in case of repair in NTC Arranged by Way of transport Shipment date Warranty extension Amount of days Warranty valid to Warranty solution information to owner Date Name Signature Repair costs Costs charged to su...

Страница 39: ......

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