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MAINTENANCE AND INSPECTION

DAILY MAINTENANCE

•

C6CSD, C8CSD and C10CSD

Sheet Pile Drivers use oil lubrication for the

bearings, which may require semi-annual maintenance.

•

Periodically check all fasteners and tighten as necessary. The hydraulic motor
bolts require thread adhesive.

•

Periodically check the rubber mounts for deterioration or cracking. Wash oil or
grease from the rubber surface.

•

Oil leakage out of the eccentric housing (sp2) or lower frame vent (EN) is an
indication of hydraulic motor shaft seal failure.

•

Inspect eccentric (roller) bearings if they become noisy. Noisy bearings could be
an indication of insufficient lubrication.

•

Do not operate the Sheet Pile Driver if the carrier hydraulic reservoir temperature
exceeds 180°F (

80°C

).

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Содержание C10CSD

Страница 1: ...8CSD C10CSD Use Genuine NPK Parts Copyright 2020 NPK Construction Equipment Inc www npkce com SD000 9605B Hyd Sheet Pile Driver Operators Manual 4 20 7550 Independence Drive Walton Hills OH 44146 5541...

Страница 2: ...DISCONNECTS 22 PRECAUTIONS 22 MECHANICAL INSTALLATION 24 MAINTENANCE AND INSPECTION 25 DAILY MAINTENANCE 25 SEMI ANNUAL MAINTENANCE 26 REPLACE BEARING LUBRICATION OIL 26 TWENTY HOUR INSPECTION 27 JAW...

Страница 3: ...CONTENTS 2 OPERATIONAL PRECAUTIONS 42 STORAGE OF THE SHEET PILE DRIVER 43 WARRANTY REGISTRATION FOR NEW UNITS 44 WARRANTY STATEMENTS 45 NOTES AND RECORDS 47...

Страница 4: ...the SHEET PILE DRIVER from the operator s seat only 5 Match the SHEET PILE DRIVER size to carrier according to NPK recommendations See the CARRIER MACHINE COMPATIBILITY section of this manual 6 Servi...

Страница 5: ...injury or SHEET PILE DRIVER damage that results from the use of parts not sold or approved by NPK 14 Be careful when you torque fasteners An overstressed or damaged component may fail 15 Use the prope...

Страница 6: ...lures resulting from alterations not approved by NPK or substitution of parts not sold by NPK Do not operate the Sheet Pile Driver underwater without instructions from NPK Engineering SHEET PILE DRIVE...

Страница 7: ...cation position orientation and or alignment DO During assembly observe all markings made during disassembly and all corresponding features of mating parts to ensure proper location position orientati...

Страница 8: ...hich can be dangerous and can damage the carrier Verify the carrier stability with the Compactor before transport or operation Mounting a Compactor that is too small for the carrier machine can damage...

Страница 9: ...CSD 34 000 15 450 2000 2500 140 170 2600 180 The carrier circuit relief valve settings should be a minimum of 200psi 14 bar above the sheet driver relief settings 1 Operating pressures shown are with...

Страница 10: ...NPK 9 SPECIFICATIONS C6CSD DIMENSION d47 variable Maximum opening Subject to change WORKING WEIGHT 2150 lbs 975 kg...

Страница 11: ...NPK 10 SPECIFICATIONS C8CSD DIMENSION d47 variable Maximum opening Subject to change WORKING WEIGHT 2750 lbs 1250 kg...

Страница 12: ...NPK 11 SPECIFICATIONS C10CSD DIMENSION d47 variable Maximum opening Subject to change WORKING WEIGHT 4130 lbs 1875 kg...

Страница 13: ...0CSD models use 8 rubber mounts The rubber mounts reduce the amount of vibration being transmitted to the excavator The lower frame contains an eccentric weight suspended on roller bearings and spun b...

Страница 14: ...DRIVERS MODEL C8CSD SWIVEL ITEM DESCRIPTION BQ1 HYDRAULIC MOTOR c11 CYLINDER ASSEMBLY DY RUBBER MOUNT EG UPPER FRAME EI THRUST COVER EJ UPPER THRUST PLATE EJ1 LOWER THRUST PLATE EK THRUST BEARING FK S...

Страница 15: ...DRIVERS MODEL C10CSD SWIVEL ITEM DESCRIPTION BQ HYDRAULIC MOTOR c11 CYLINDER ASSEMBLY DY RUBBER MOUNT EG UPPER FRAME EI THRUST COVER EJ UPPER THRUST PLATE EJ1 LOWER THRUST PLATE EK THRUST BEARING FK S...

Страница 16: ...in receiving the incorrect parts resulting in additional cost and down time The serial number will be comprised of the following sequence of numbers and letters 0N 0000 The location described below is...

Страница 17: ...and stick piping and clamps See your NPK dealer for details or call NPK direct at 1 800 225 4379 HYDRAULIC LINES Typically the pressure line is arranged on the left side of the boom and the return lin...

Страница 18: ...t be routed correctly and sized large enough to handle the oil flow without creating excessive back pressure The return oil MUST NOT go through a control valve It must be connected directly to the car...

Страница 19: ...em through the hose or tube connection when changing the SHEET PILE DRIVER with the bucket 3 Low oil level will cause heat build up resulting in deterioration of the oil Also it may cause cavitation d...

Страница 20: ...itional parts such as mechanical linkage hydraulic pilot control valves k11 etc are furnished in the NPK HYDRAULIC INSTALLATION KIT 2 CONTROL SYSTEM USING THE NPK MULTIVALVE For excavators not equippe...

Страница 21: ...s a sample hydraulic circuit for the clamp cylinder c11 CYLINDER ASSEMBLY c51 BALL CHECK VALVE k2 HYDRAULIC PUMP k7 CONTROL VALVE 5 RETURN PORT 6 PRESSURE PORT 96 EXTEND PORT 97 RETRACT PORT For furth...

Страница 22: ...will be flushed into the Compactor Driver when reconnected also causing damage 3 Quick disconnects create a restriction in the hydraulic circuit NPK Compactor Drivers are back pressure sensitive Rest...

Страница 23: ...e following precautions be followed 1 Make sure the quick disconnects are sized properly for your application 2 Periodic inspection of both male and female ends is recommended to ensure that the quick...

Страница 24: ...INSTALLATION PRECAUTIONS 4 Be sure that the couplers are completely seated together 38 5 When replacing couplers be sure that the couplers are replaced as a set male and female Do not use one new end...

Страница 25: ...nt for additional information See the FASTENER TORQUE section of the NPK Instruction Manual for top bracket bolt torque ITEM DESCRIPTION m1 STICK PIN m2 LINK PIN m3 HYDRAULIC HOSE ASSEMBLY pressure m4...

Страница 26: ...ad adhesive Periodically check the rubber mounts for deterioration or cracking Wash oil or grease from the rubber surface Oil leakage out of the eccentric housing sp2 or lower frame vent EN is an indi...

Страница 27: ...C10CSD Sheet Pile Drivers 1 Remove the drain plug EO from the eccentric housing lower frame 2 Tip the Sheet Pile Driver SD up on end and pour the oil into a container t51 suitable for disposal 3 Set t...

Страница 28: ...10W 40 synthetic motor oil The use of a 15W 40 motor oil is also acceptable See the oil level decal g11 below Re install the drain plug See OIL CAPACITY LOWER FRAME page 32 TWENTY HOUR INSPECTION 1 Co...

Страница 29: ...as effective in reducing vibration Above 160 F 70 C the rubber mount material becomes too soft and wears fast Excessive down force on the Sheet Pile Driver overstretches the rubber and can lead to ear...

Страница 30: ...NPK 29 MAINTENANCE AND INSPECTION HOSE CONNECTIONS Check the hose connections Make sure the hose connections are torqued properly and that the hoses are not twisted...

Страница 31: ...ILM STRENGTH Film strength is defined as the tendency of oil molecules to cling together It is the ability of those molecules to resist separation under pressure between two metals and to hold these m...

Страница 32: ...surface fatigue PUMP A device which converts mechanical force into hydraulic fluid power Basic design types are gear vane and piston units RACE A channel in the inner or outer ring of an anti friction...

Страница 33: ...NPK 32 OIL CAPACITY SPECIFICATIONS LOWER FRAME MODEL quart liter C6CSD 3 2 3 0 C8CSD 3 6 3 4 C10CSD 9 6 9 0 Capacities shown are approximate...

Страница 34: ...TORQUE section of the NPK Instruction Manual before operating the Compactor Driver in the fixed mode MODEL TOP BRACKET SWIVEL LOCK BOLT TORQUE DIA ft lbs Nm C6CSD 1 1 4 1350 1830 C8CSD 1 1 4 1350 1830...

Страница 35: ...ow 0 F 18 C the rubber mounts become very stiff and not as effective in reducing vibration Above 160 F 70 C the rubber mount material becomes too soft and wears fast Excessive down force on the Sheet...

Страница 36: ...SE CONNECTIONS Check the hose connections Make sure the hose connections are torqued properly and that the hoses are not twisted CHECK SHUT OFF VALVE POSITION Make sure the shut off valves k4 if suppl...

Страница 37: ...self aligning swivel feature minimizes carrier repositioning The cylinder clamp assembly sp3 can align to the job from any carrier position over a wide range of boom positions The excavator can be po...

Страница 38: ...heet pile driver produces downforce into the sheet being driven As the compactor is pressed against the material the hydraulic pressure to the motor will rise For best results the rubber mounts which...

Страница 39: ...til it is positioned in parallel to the sheet pile Then chuck the sheet pile 2 Attempting to chuck a sheet pile quickly at full throttle will cause a jerky unsmooth movement of the Sheet Pile Driver I...

Страница 40: ...s approximately 6 ft 1 5 m long or other suitable means turn the sheet pile into position 2 Insert the sheet pile into the last one installed then drive it vertically with appropriate force NOTE Befor...

Страница 41: ...ng force in the vertical direction by operating the excavator to give it the vibrating speed that suits the nature of the soil so as to force the pile to drive into the soil faster 3 If the sheet pile...

Страница 42: ...vertical direction Do not use excessive or unevenly distributed pulling force as the sheet pile in the chuck may be damaged Make sure the sheet pile is in a vertical position Make sure the sheet pile...

Страница 43: ...falling down 2 Do not touch the Sheet Pile Driver and hydraulic hoses during operation 3 Do not use the Sheet Pile Driver for loading 4 Hold a single sheet pile at a time Holding more than one sheet p...

Страница 44: ...Make sure all whip hoses that connect the Sheet Pile Driver to the carrier are plugged AS and all hose 38 connections are capped AR Turn the shut off valves k4 to the OFF position 2 If the unit is sto...

Страница 45: ...sing your user name and password log into the system At the left of the next page click on REGISTRATION Complete the fields with an orange diamond next to them At the bottom of this area click the STA...

Страница 46: ...NPK 45 WARRANTY STATEMENTS...

Страница 47: ...NPK 46 WARRANTY STATEMENTS...

Страница 48: ..._______________ SERIAL NUMBER ________________ NPK INSTALLATION KIT NUMBER __________________________ CARRIER MANUFACTURER MODEL NUMBER SERIES SERIAL NUMBER DATE OF INSTALLATION _________________ DATE...

Страница 49: ...Copyright 2020 NPK Construction Equipment Inc www npkce com SD000 9605B Hyd Sheet Pile Driver Operators Manual 4 20...

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