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ENGINEERED BY SYNRAD    

 

p400 OEM Series 

 

User Manual 

 

 
                       
 
 
 
 
 
 
 
 
 
 
 
 

 

 

Содержание p400 OEM Series

Страница 1: ...ENGINEERED BY SYNRAD p400 OEM Series User Manual...

Страница 2: ...Connecting Cooling 13 Contents and Description 13 Contents and Description continued 14 Nomenclature 15 Laser versions 15 Nomenclature continued 16 Laser Safety Introduction 17 Hazard Information 17 T...

Страница 3: ...ssing the p400 web page 63 Event log page layout 66 Changing the p400 s IP address 67 Alternate ethernet connection 67 P400 Firmware upgrade procedure 68 Integrating p400 Safety Features 74 Keyswitch...

Страница 4: ...arization 35 Table 4 1 Assist gas purity specifications 37 Figure 4 4 PWM command signal wave form above and Quasai Continuous Wave QCW explanation below 39 Figure 4 5 Typical power curve 40 Figure 4...

Страница 5: ...User I O pin descriptions 50 Figure 4 23 Auxiliary DC power diagram 52 Table 4 3 User I O pin descriptions Continued 53 Table 4 3 User I O pin descriptions Continued 53 Figure 4 24 Quick Start Plug w...

Страница 6: ...curve 79 Figure 4 46 P400 outline mounting dimensions 81 Figure 4 47 P400 outline mounting dimensions mounting feet removed 81 Figure 4 48 P400 packaging instructions 82 Table 5 1 Required cleaning m...

Страница 7: ...the control measures and safety guidelines provided by the laser s manufacturer and those established by your Laser Safety Officer LSO Radiation Safety Officer RSO or safety department of your busine...

Страница 8: ...1 781 266 5700 Email photonics novanta com Europe Middle East Africa Novanta Europe GmbH Wackersdorf Germany Phone 49 9431 7984 0 Email photonics novanta com Milan Italy Phone 39 039 793 710 Email pho...

Страница 9: ...failed parts back to NOVANTA for evaluation unless otherwise instructed If your p400 laser fails within the first 45 days after purchase NOVANTA will pay all shipping charges to and from NOVANTA when...

Страница 10: ...erve as the liaison between you and our Applications Lab in processing material samples per your specifications To speak to the Regional Sales Manager in your area call NOVANTA at 1 800 NOVANTA1 Custo...

Страница 11: ...anta com EU Headquarters For assistance in Europe contact NOVANTA European subsidiary NOVANTA Europe at Novanta Distribution USD GmbH Parkring 57 59 85748 Garching bei M nchen Germany Phone 49 89 3170...

Страница 12: ...vity of your laser marking head and associated optical components Caution Possible Equipment Damage Novanta does not recommend mounting lasers in a vertical head and or tail down position Contact the...

Страница 13: ...the web links to the p400 manual or Quick Start Guide that provides setup operation and maintenance information for your p400 laser Ethernet Crossover Cable Provides the communications link between a...

Страница 14: ...on continued Figure 1 1 P400 shipping box contents 1Maximum torque 11 3 Nm 100 in lb 2Minimum thread engagement should be 20 mm or 0 787 in 3Maximum thread engagement should be 25 mm or 0 984 in 4Reco...

Страница 15: ...for further examples Laser versions P400 lasers are divided into two distinct functional categories Keyswitch and OEM models In addition to a manual Keyswitch for resetting faults all Keyswitch equip...

Страница 16: ...NOMENCLATURE CONTINUED PAGE 16 Nomenclature continued Figure 1 2 Anatomy of a model number...

Страница 17: ...itional information about your p400 laser Compliance explains in the subsections therein applicable and appropriate regulation information Hazard Information Hazard information includes terms symbols...

Страница 18: ...r requires the use of an external beam block to safely block the beam from traveling beyond the desired work area Do not place your body or any combustible object in the path of the laser beam Use a w...

Страница 19: ...laser beam Eye wear protects against scattered energy but is not intended to protect against direct viewing of the beam never look directly into the laser output aperture or view scattered laser refl...

Страница 20: ...rtant quantity of source material per 10 CFR 40 13 c 7 Shaping grinding polishing or alteration of the optical component is prohibited Use of this optical component in contact lenses spectacles or in...

Страница 21: ...tps www Novanta com resources general_information lasersafetyresources contain an online laser safety handbook that provides information on 1 Laser Safety Standards for OEM s System Integrators 2 Lase...

Страница 22: ...P400 LABEL LOCATIONS PAGE 22 p400 label locations Figure 2 1 P400 hazard label locations...

Страница 23: ...ity for the compliance of the system into which OEM laser products are integrated Center for Devices and Radiological Health CDRH requirements Product features incorporated into the design of p400 las...

Страница 24: ...s FCC Information to the user Important Note The following FCC information to the user is provided to comply with the requirements of 47 CFR Part 18 Section 213 Interference Potential In our testing N...

Страница 25: ...this Standard since the final product will itself be subject to the Standard This means that Buyers of OEM laser components are solely responsible for the assurance that the laser processing system so...

Страница 26: ...ed Indicates that p100 150 is actively lasing Lase LED illuminates when the duty cycle of the command cycle is long enough to produce laser output No No Yes Five second delay Circuit Element Disables...

Страница 27: ...equirements EN 61000 6 4 Radiated Emissions Group 1 Class A EN 61000 6 4 Conducted Emissions Group 1 Class A EN 61000 6 2 Electrostatic Discharge Immunity EN 61000 6 2 RF Electromagnetic Field Immunit...

Страница 28: ...EUROPEAN UNION EU REQUIREMENTS ROHS COMPLIANCE PAGE 28 Figure 2 2 EU Compliance mark...

Страница 29: ...ength band can seriously burn human tissue Because direct or diffuse laser radiation can inflict severe corneal injuries always wear eye protection when in the same area as an exposed laser beam This...

Страница 30: ...Because excessive weight may damage the laser consult NOVANTA before mounting components not specifically designed as p400 options Refer to p400 package outline drawings in the Technical Reference ch...

Страница 31: ...elay lasing will begin when a PWM Command signal is applied SHT Shutter Feature LED illuminates blue to indicate that the EM shutter is Open and lasing is enabled The SHT LED is off and lasing is disa...

Страница 32: ...reference Use information in this section as a technical reference for your p400 laser This section contains the following information Technical overview briefly describes technology and basic optica...

Страница 33: ...excellent heat transfer long gas life and low operating costs in contrast to other laser tube technologies Besides being the vessel that maintains the lasing environment the aluminum tube is also the...

Страница 34: ...alloy tubing to regulate laser temperature for maximum stability Polarization Polarization is important in achieving the best cut quality from a laser and this is usually achieved with linear polariza...

Страница 35: ...ser processing reflective metals like iron steel or aluminum problems can occur if CO2 laser energy is reflected by the workpiece back through the beam delivery path and into the laser cavity Back ref...

Страница 36: ...plication In fixed length delivery systems where the laser is positioned only one meter away from the focusing optic and a small spot size is required an expander collimator is again the best solution...

Страница 37: ...d 2 the Shutter Open Request input signal is missing 3 an over temperature or low coolant flow condition occurs 4 the Remote Reset Start Request input signal is enabled 5 the Remote Interlock input si...

Страница 38: ...r The percentage of optical output increases as duty cycle increases at a constant PWM frequency or as PWM frequency decreases at a constant duty cycle P400 lasers are designed to operate at Command s...

Страница 39: ...F As shown in the following figures at low frequencies approximately 1 kHz or less and low duty cycles approximately 5 the p400 delivers maximum peak output power and energy while providing full depth...

Страница 40: ...gnal is applied If this occurs lasing will halt and status LEDs outputs will indicate a fault condition see Troubleshooting in the Maintenance Troubleshooting chapter for further information The laser...

Страница 41: ...ONTROL SIGNALS PAGE 41 Figure 4 7 Representative output energy profile 5 duty cycle 1kHz time base 50 s Div Figure 4 8 Representative output energy profile 5 duty cycle 10kHz 50 s Div timebase 5 10kHz...

Страница 42: ...s of the output energy waveform at approximately 85 of peak power Figure 4 9 Representative output energy profile 10 duty cycle 1kHz 200 s Div timebase Figure 4 10 Representative output energy profile...

Страница 43: ...CONTROL SIGNALS PAGE 43 Figure 4 11 Representative output energy profile 10 duty cycle 50 kHz 5 0 s timebase Figure below Shows pulsed output behavior with a 20 duty cycle at a frequency of 1kHz...

Страница 44: ...tative output energy profile 20 duty cycle 1 kHz 100 s Dev timebase Figure 4 13 Representative output energy profile 20 duty cycle 5 kHz 50 s Div timebase Figure 4 14 Representative output energy prof...

Страница 45: ...CONTROL SIGNALS PAGE 45 Figure 4 15 Representative output energy profile 20 duty cycle 100 kHz 5 0 s timebase...

Страница 46: ...CONTROL SIGNALS PAGE 46 Figure 4 16 Representative output energy profile 40 duty cycle 1 kHz 200 s Dev timebase Figure 4 17 Representative output energy profile 40 duty cycle 5 kHz 50 0 s Dev timebase...

Страница 47: ...ONTROL SIGNALS PAGE 47 Figure 4 18 Representative output energy profile 40 duty cycle 50 kHz 5 0 s Dev timebase Figure 4 19 Representative output energy profile 40 duty cycle 100 kHz 5 0 s Dev timebas...

Страница 48: ...50 duty cycle 100 kHz 5 0 s Dev timebase approaching Quasi Continuous Wave QCW output Figure 4 21 Representative output energy profile 45 duty cycle 10 kHz 5 0 s Dev timebase Repeating sequences showi...

Страница 49: ...ow threshold materials this lengthened PWM pulse may affect mark quality While this situation can occur when using PWM Command signal frequencies of 5 kHz and less it is important to note that it isn...

Страница 50: ...ummary Table below provides a quick reference summary to p400 User I O connections Table 4 3 User I O pin descriptions Important Note When connecting field wiring to the Remote Reset Start Request inp...

Страница 51: ...USER I O CONNECTION SUMMARY PAGE 51...

Страница 52: ...r I O connector provides auxiliary DC power for driving external inputs or outputs connected to the User I O port Pin 4 5 VDC Auxiliary Power and Pin 5 24 VDC Auxiliary Power are protected by self res...

Страница 53: ...on which is separate from chassis ground to completely isolate control signals for optimal EMI performance The fourth input PWM Input is optoisolated and has a separate return PWM Return to fully isol...

Страница 54: ...state of the Shutter Open Request input and all DC power is removed from the RF boards Warning Serious Personal Injury The use of the Quick Start Plug bypasses the laser s safety interlock function po...

Страница 55: ...nued Important Note Shutter Open Request and Remote Interlock inputs are dependent control functions The internal shutter mechanism will not activate open until a voltage is also applied to the Remote...

Страница 56: ...ependent control functions The Shutter Open output will not close SHT LED On until a Shutter Open Request signal is applied and the Interlock Open output opens causing INT LED to illuminate green and...

Страница 57: ...and RDY LED yellow indicating that lasing is enabled This output is open high impedance when the laser is disabled SHT LED Off Refer to the following table for output circuit specifications Pin 15 In...

Страница 58: ...ower output powers the circuit Note that Pin 4 5 VDC Auxiliary Power could have been used instead depending on circuit voltage requirements Figure 4 27 Customer supplied interlock The following figure...

Страница 59: ...when only one p400 input is used Figure 4 29 PLC driven interlock signal When multiple PLC outputs are used connect p400 inputs to the PLC as shown in the figure below By supplying voltage VDC to Pin...

Страница 60: ...Auxiliary Power output Remember to size current limiting resistor R1 so that the current draw does not exceed 50 mA Figure 4 31 P400 output driving warning lamp Figure below illustrates a method for...

Страница 61: ...w p400 outputs can drive the DC Input Module of a Programmable Logic Controller PLC By supplying voltage VDC to Pin 13 Output Common each p400 output is independently switched to activate individual P...

Страница 62: ...tions Keep in mind depending on the additional length required you may need to use larger gauge 2 0 wire DC voltage sense cable The DC voltage sense cable shipped with the p400 laser is matched to the...

Страница 63: ...nnected to a computer with a static IP address that is not connected to a local network Set your computer s static IP address The exact steps may vary depending on your operating system 1 Disconnect t...

Страница 64: ...ve seconds for the web interface to load before accessing the web page When the home page opens the p400 laser begins sending status data based on the laser s current condition Once the initial data i...

Страница 65: ...n by each RF module Temperature C Displays the heat sink temperature of each RF module Relative Humidity Displays the measured relative humidity RH within the p400 laser housing When purge gas is flow...

Страница 66: ...IP address section for details Event log page layout Figure 4 35 P400 event log page To access the p400 s event log page Figure above open your web browser type http 192 168 50 50 service html without...

Страница 67: ...ress page opens 5 Remove DC power from the laser wait 30 seconds and then re apply 48 VDC power 6 Launch your web browser type the new IP address http xxx xxx xxx xxx and then press Enter The p400 hom...

Страница 68: ...on between the p400 laser and host computer as described below The p400 web interface is not compatible with Google Chrome browsers Disable your computer s firewall 1 If your computer s firewall is en...

Страница 69: ...P400 FIRMWARE UPGRADE PROCEDURE PAGE 69 Figure 4 37 Windows Control Panel Figure 4 38 Programs and Features dialog 4 In the Windows Features dialog Figure below check TFTP Client and then click OK...

Страница 70: ...may vary depending on your operating system 1 Disconnect the computer from your local network by removing any networking cables 2 In the Windows Control Panel double click Network and Sharing Center...

Страница 71: ...ction Properties dialog 6 In the Internet Protocol Version 4 TCP IPv4 Properties dialog Figure 6 34 select Use the following IP address and enter the following information IP Address 192 168 50 100 Su...

Страница 72: ...rnet crossover cable in the ship kit and connect it between your computer and the p400 s Ethernet port 3 Remove the Quick Start Plug from the p400 s User I O connector 4 Apply 48 VDC power to the lase...

Страница 73: ...firmware upgrade folder double click the Update bat file 2 Wait until the batch file dialog displays the Done Press any key to continue message 3 Press any key to exit the batch file 4 Remove DC powe...

Страница 74: ...res section includes subsections Keyswitch functions Shutter functions Remote interlock functions P400 s DB 15 User I O connector allows system integrators or end users to integrate p400 safety featur...

Страница 75: ...o the Remote Reset Start Request input use twisted pair and or shielded cabling Refer to NOVANTA Technical Bulletin 021 for details After the Laser Ready output closes a five second delay occurs befor...

Страница 76: ...3 on the User I O connector To use p400 s remote interlock feature to initiate lasing apply a voltage in the range of 5 24 VDC to Pin 3 Remote Interlock Applying a Remote Interlock signal causes the I...

Страница 77: ...P400 SPECIFICATIONS PAGE 77 P400 Specifications Table 4 6 P400 general specifications...

Страница 78: ...P400 SPECIFICATIONS PAGE 78 Table 4 6 P400 general specifications continued...

Страница 79: ...P400 FLOW VS PRESSURE CURVE PAGE 79 P400 Flow Vs Pressure curve Figure 4 45 P400 pressure drop curve...

Страница 80: ...P400 OUTLINE AND MOUNTING DRAWINGS PAGE 80 P400 Outline and Mounting Drawings...

Страница 81: ...P400 OUTLINE AND MOUNTING DRAWINGS PAGE 81 Figure 4 46 P400 outline mounting dimensions Figure 4 47 P400 outline mounting dimensions mounting feet removed...

Страница 82: ...P400 OUTLINE AND MOUNTING DRAWINGS PAGE 82 Figure 4 48 P400 packaging instructions...

Страница 83: ...nspections Storage shipping Cleaning optical components Disabling the p400 laser Before performing any maintenance on your p400 laser be sure to completely disable the laser by disconnecting the DC Po...

Страница 84: ...ty chapter for p400 label types and locations Storage shipping When preparing the laser for storage or shipping remember to drain cooling water from the laser In cold climates any water left in the co...

Страница 85: ...nect nitrogen or filtered air to the laser s Gas Purge port Important P400 lasers have several beam conditioning optics between the output aperture and the faceplate Warning Serious Personal Injury En...

Страница 86: ...se gloved hands or fingers Hold optics by the outer edge never touch the coated surface Always place optics lens on a tissue or suitable equivalent material for protection never place optics on hard o...

Страница 87: ...suitable lighting Certain contaminants or damage such as pitting cannot be removed In these cases the optic must be replaced to prevent catastrophic failure 7 Repeat Steps 4 through 6 as required rem...

Страница 88: ...d the entire troubleshooting guide and review both the operational flowchart and the functional block diagram Caution Possible Equipment Damage Attempting repair of a NOVANTA p400 laser without the ex...

Страница 89: ...OPERATIONAL FLOWCHART PAGE 89 Operational flowchart Figure 5 1 p400 operational flowchart...

Страница 90: ...STATUS LED S PAGE 90 Status LED s Table 5 2 p400 Input Output LED Status Signals...

Страница 91: ...s with respect to Pin 11 and Input Common on the User I O Connector please refer to User I O connections in the Technical Reference chapter for details For systems not using interlocks wire a male DB...

Страница 92: ...nk an error code pause four seconds and then repeat the error code This sequence continues until the fault is corrected and the laser is reset by cycling DC power to the laser If a No Strike condition...

Страница 93: ...s under these conditions To reset an under voltage fault first correct the voltage problem and ensure that 48 VDC is measured at the laser s DC power terminals Next cycle DC power off and then on agai...

Страница 94: ...5 lasing is halted and a fault is displayed in red within the error message section of the web page Blinking Shutter LED fault Possible Causes A No Strike fault has occurred possibly due to cold envir...

Страница 95: ...M duty cycle drops below 100 For condition 2 the laser begins lasing immediately at the commanded PWM parameters the duty cycle is automatically limited to 50 For condition 3 the laser begins lasing i...

Страница 96: ...net Options dialog s Advanced tab under Tools Internet Options The dialog boxes in your particular browser may appear differently Figure 5 2 Enable Java script in browser Multiple p400 s is connected...

Страница 97: ...late the p400 laser from the IT network using peer to peer but still important to access the p400 web page from a networked control computer Use a USB to Ethernet adapter to isolate the p400 laser fro...

Страница 98: ...damage or blindness may result from exposure to laser radiation The use of aerosol dusters containing difluoroethane causes blooming a condition that significantly expands and scatters the laser beam...

Страница 99: ...and other contaminants that will damage optical surfaces it must be carefully filtered and dried before use as a purge or assist gas Refer to the purge gas specifications in the Technical References c...

Страница 100: ...DUTY CYCLE PULSE WIDTH LIMIT FAULT PAGE 100 This page is left blank intentionally...

Страница 101: ...r Ground 55 Aux DC Power Ground 55 internal wiring diagram 55 Auxiliary DC Power Ground pin description 54 B Beam delivery optics troubleshooting 102 103 BNC Control cable 12 C Caution condensation 7...

Страница 102: ...minal 31 H Hazard information 17 label locations 21 terminology 17 I Input circuit equivalent schematic 58 specifications 59 Input Common 58 pin description 54 Input signals PWM Return 56 Remote Inter...

Страница 103: ...60 Over Temperature 60 Shutter Open 60 Over Temperature 60 Over Temperature output 98 P PLC multiple inputs 65 multiple outputs 63 Remote Interlock output 63 Pulse Width Modulation PWM 40 PWM 40 sign...

Страница 104: ...n Request signal specifications 59 Shutter SHT indicator Shutter switch 38 Specifications assist gas purity 33 34 37 41 Status indicators 29 Storage shipping 89 T Technical overview laser tube 33 Tech...

Страница 105: ...INDEX PAGE 1 This page is intentionally left blank...

Страница 106: ...Engineered by Synrad part of Novanta Novanta Headquarters Bedford USA Phone 1 781 266 5700 Email photonics novanta com Revision X August 2022 2022 Novanta Corporation All rights reserved...

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