North Star 157121 Скачать руководство пользователя страница 45

45 

 

Pump Parts List 

 General Pump ME11511G8 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 

 
 
 
 
 
 
 
 

 
 
 
 
 
 

Ref# 

P/N 

DESCRIPTION 

QTY 

Not Available 

Manifold Ø 15 

GP36202551 

Inlet Valve Guide 

GP94737600 

Inlet Spring, Ø9.4x14.8 

GP36200176 

Spherical Inlet Valve 

GP90384100 

O-ring, Ø17.13x2.62 

GP36200366 

Valve Seat 

GP36711501 

Inlet Valve Assy. 

GP701002 

O-ring, Ø20.29x2.62 

GP98222500 

Plug, M24x1.5x16.7 

10 

GP99169000 

Plunger Bolt 

11 

GP96690500 

Washer Ø5.0x11.5x0.4 

12 

GP81210015 

Front Cover 

13 

GP90367400 

O-ring, Ø12x2 

14 

GP36211366 

Valve Seat Outlet 

15 

GP36211276 

Poppet Outlet Valve 

16 

GP94733300 

Outlet Spring 

17 

GP36211151 

Valve Guide 

18 

GP36719301 

Outlet Valve Assy. 

19 

GP98213750 

Valve Cap 

20 

GP701016 

O-ring Ø15.6x1.78 

21 

GP58040109 

Plunger Ø15x42 

22 

GP90385800 

O-ring, Ø23.81x2.62, Ø15 

23 

GP81210870 

Cartridge Bushing, KC, Ø15 

24 

GP90384300 

O-ring, Ø17.86x2.62 Ø15 

25 

GP99378950 

Bolt M10x85 Zinc 

26 

GP94749000 

Spring, Ø19x17, Ø15 

27 

GP81211256 

Spring Ring, Ø15 

28 

GP81211451 

Scraper Ring, KC, Ø15 

29 

GP90351800 

O-ring, Ø20x1.5 Ø15 

30 

GP90552500 

Sealing Ring, KC, Ø15x21x9 

31 

GP90360400 

O-ring Ø25.12x1.78 Ø15 

32 

GP90516900 

Anti-extrusion Ring Ø26x29x1 Ø15 

33 

GP90508930 

Anti-extrusion Ring Ø15x21x1.5 

34 

GP81211070 

Intermediate Ring, KC, Ø15 

35 

GP90260800 

Sealing Ring, LP, Ø15x22x5 

Ref# 

P/N 

DESCRIPTION 

QTY 

36 

GP81210670 

Bottom Ring, Ø15 

37 

GP96738000 

Washer Ø17.5x23x1.5 

38 

GP98210050 

Plug, G3/8”x13

 

39 

GP96751400 

Washer, Ø21.5x27x1.5 

40 

GP98218700 

Plug, G1/2”x10

 

41 

GP99366800 

Bolt M10x25 

42 

Not Available 

Washer, Ø7.5x18x0.5 

43 

Not Available 

Gasket Ø3x99 

44 

Not Available 

Crankcase 

45 

Not Available 

Drip Cover 

46 

GP90156550 

Seal Ø15x24x5.0/7.0 

47 

Not Available 

Plunger Guide 

48 

GP97734000 

Pin Ø10x29.5 

49 

Not Available 

Plunger Rod 

50 

GP99183700 

Bolt M6x14 

51 

GP90385900 

O-ring, Ø25.07x2.62 

52 

GP53210851 

Oil Sight Glass 

53 

Not Available 

Crank Shaft (ME11511G8) 

54 

GP90067100 

Stop Ring 

55 

Not Available 

Stop Ring 

56 

Not Available 

Side Cover 

57 

GP90389800 

O-ring, Ø56.82x2.62 

58 

Not Available 

Bearing 

59 

GP90169000 

Oil Seal 

60 

Not Available 

Flange, Gas Engine 

61 

GP99191200 

Bolt, M06x30 

64 

Not Available 

Needle Bearing 

65 

GP90409700 

O-ring, Ø55.56x3.53 

66 

Not Available 

Dipstick with O-ring 

67 

GP90392600 

O-ring, Ø120.32x2.62 

68 

GP81160022 

Rear Cover 

69 

GP98204250 

Plug, G1/4”x9

 

70 

GP701013 

O-ring, Ø10.82x1.78 

71 

Not Available 

Bolt, M6x06 

REPAIR KITS 

KIT NO 

GPK269 

GPK271 

GPK292 

GPK358 

GPK359 

ITEM  NO’S 

INCLUDED IN 

KIT 

2, 3, 4, 5, 6, 

13, 14, 15, 16, 

(7), (18) 

46 

8, 9, 

19, 20 

22, 24, 28, 
29, 30, 31, 

             32, 33, 35 

22, 23, 24, 
26, 27, 28, 

32. 33. 34, 35 

NUMBERS OF 

CYLINDERS 

KIT WIII 

SERVICE 

Содержание 157121

Страница 1: ...losion Engine sparking can ignite fuel or other flammable liquids or vapors in the vicinity Hot exhaust from engine can ignite combustible materials Burns Pressure washer pump and engine are hot surfa...

Страница 2: ...15 Preparing for Operation 16 Check Add Oil to Pump 16 Check Add Engine Oil 16 Inspect Fuel System Check for Leaks 17 Connect Hoses Water Supply and Spray Nozzle 18 Prime the Water Supply 19 Set Up fo...

Страница 3: ...PUMP ASSEMBLY CAT 66DX 34 PUMP ASSEMBLY GENERAL PUMP ME11511G8 35 PUMP EXPLODED VIEW COMET DWD 36 PUMP PARTS LIST COMET DWD 37 PUMP EXPLODED VIEW CAT 4DNX 38 PUMP EXPLODED VIEW CONTINUED CAT 4DNX 39 P...

Страница 4: ...ncludes waterproof insulated gloves and non slip protective footwear Cleaning chemicals may require the use of respiration mask refer to the chemical label for further instruction Adult Control only O...

Страница 5: ...t 22022 Pump Oil Shipped with oil but refills required SAE 30 Non Detergent Oil or Comet Pump Oil Part 22022 157123 157124 FLOW OUTPUT FLOW OUTPUT PSI bar 3300 227 5 PSI bar 3600 227 5 GPM I min 2 5 9...

Страница 6: ...Part 22158 Pump Oil Shipped with oil but refills required SAE 30 Non Detergent Oil or Pressure washer Pump Oil Part 4043 157132 157133 FLOW OUTPUT FLOW OUTPUT PSI bar 3300 207 PSI bar 4200 276 GPM I...

Страница 7: ...acement 5 Engine Honda engine provides years of reliable use Air cooled engine that powers the pump 6 Nozzles Change nozzles for different spray patterns 7 Spray Gun Always use two hands for safe oper...

Страница 8: ...ation which if not avoided will result in death or serious injury WARNING orange indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION yellow used with t...

Страница 9: ...If a safety label is missing or not legible order new labels from NorthStar Product Support at 1 800 270 0810 On Product Warning Labels Location Part Numbers Description 1 801118 Poisonous Gas Decal 2...

Страница 10: ...10 Safety Labeling Safety Decals To order replacement safety labels call NorthStar Product Support at 1 800 270 0810...

Страница 11: ...r and its components For missing or damaged components contact Product Support at 1 800 270 0810 If complete fill out product serial number information See Limited Warranty section of this manual Any...

Страница 12: ...11 FOR MODEL 157124 157127 157133 PART 800425 MODEL 157130 NOZZLES QTY 4 PART 38578 T HANDLE KNOBS QTY 2 ALL MODELS PART 35198 NOZZLE GROMMET QTY 5 ALL MODELS PART 82233 BOLT CARRIAGE GR5Z 5 16 18X2 Q...

Страница 13: ...WARNING Location Hazards Choose a suitable site for operating your pressure washer to prevent possible death from carbon monoxide poisoning or injury from fire explosion hot surfaces or equipment tip...

Страница 14: ...llation inside an enclosure This could cause heat build up and increased exhaust back pressure resulting in possible exhaust leakage or damage to the pressure washer 1 The exhaust gas from your pressu...

Страница 15: ...rs and potential renters in safe set up and operation Do not allow anyone to operate the pressure washer who has not read the Owner s Manual and been instructed on its safe use Adult Control only Only...

Страница 16: ...get to fresh air RIGHT AWAY See a doctor You may have carbon monoxide poisoning Wear Personal Protective Gear WARNING Wear personal protective gear to prevent Eye and skin injection injury from high p...

Страница 17: ...sitting inside a vehicle trailer trunk or pick up truck bed Dissipate static charge from your body before beginning the fueling process by touching a grounded metal object at a safe distance from fuel...

Страница 18: ...en hose must have an inside diameter of at least 5 8 If the hose is more than 100 ft long the diameter must be at least 3 4 4 Never use a reservoir tank as a water source Drawing water out of a tank m...

Страница 19: ...collar back and twist the nozzle firmly into the coupler on the end of the wand 3 Release the collar making sure it springs back and re seats to its original non retracted position Check the connectio...

Страница 20: ...sher and if used would obviously alter the 15 to 1 dilution ratio and may cause pump damage CAUTION Chemicals Containing Muriatic Acid Certain chemicals such as bleach or those containing muriatic aci...

Страница 21: ...High Pressure Spray WARNING High Pressure Spraying Safety Keep spray away from people Never direct discharge stream at or near any person Do not allow any part of the body to come in contact with the...

Страница 22: ...e the spray gun safety lock to prevent accidental high pressure discharge 10 Always turn off the engine and activate spray gun trigger to relieve system pressure when the sprayer is unattended or disc...

Страница 23: ...storing Prepare Pressure Washer for Freezing Conditions If you will be storing the pressure washer in freezing temperatures you must properly prepare the pressure washer to prevent water from freezing...

Страница 24: ...acturer s instructions Fuel stabilizer steps a Ensure gas tank is full b Add fuel stabilizer to fuel tank c Run pressure washer with high pressure hose at least 5 minutes after adding stabilizer to al...

Страница 25: ...urn off relieve pressure first Always turn off pressure washer and relieve system pressure before inspection or maintenance Remove spark plug or spark plug wire to prevent accidental starting Fuel val...

Страница 26: ...the inlet filter before each use WARNING Filter Disposal When cleaning filters check whether dangerous chemicals have been used with the filter and take any precautions that may be recommended by the...

Страница 27: ...our local recycling center or service station for reclamation Do not throw it in the trash pour it on the ground or pour it down a drain NOTE TO COMMERCIAL USERS All mechanical equipment no matter how...

Страница 28: ...Place ON OFF switch in the ON position Spark plug wire not attached Attach spark plug wire to spark plug LOW SURGING PRESSURE Causes Solutions Insufficient water supply Increase water flow check for k...

Страница 29: ...29 Parts Explosion Model 157121 157122 157123 157124 157127 157130 157127 SHOWN...

Страница 30: ...GX 160 157122 6067 ENGINE HONDA GX 200 157123 44373 ENGINE HONDA GX 270 157124 6066 ENGINE HONDA GX 389 157127 157130 17 A157121 COMET DWD PUMP ASSEMBLY 1 157121 157122 A157123 CAT 4DNX PUMP ASSEMBLY...

Страница 31: ...31 Parts Explosion Model 157132 157133 3 33 Fig06756 9 8 20 30 1 5 22 6 27 28 10 26 16 7 34 31 32 4 2 21 29 19 15 18 25 14 13 12 11 17 24 23 157132 SHOWN...

Страница 32: ...HOSE 3 FT 157132 157133 17 2215 RUBBER FOOT 2 157132 157133 18 82232 TAPPER SELF 1 4 X3 4 TYPAB 2 157132 157133 19 799993 BUMPER TUBE AL 1 157132 157133 20 A157123 CAT 4DNX PUMP ASSEMBLY 1 157132 A15...

Страница 33: ...HOSE CLAMP 2 157121 157122 157123 157124 157132 5 777165 PVC HOSE SOLD BY FOOT 1 17 ft 157121 157122 157123 157124 157132 6 801964 EASY START VALVE 1 157121 157122 38584 EASY START VALVE 157123 15712...

Страница 34: ...LET FILTER 1 2 NPT 1 3 777340 NPT X HOSE BARB FITTING 1 4 777834 HOSE CLAMP 2 5 777165 PVC BRAIDED HOSE SOLD BY FOOT 1 17 ft 6 38584 EASY START VALVE 1 7 777347 3 8 STREET TEE ELBOW 1 8 777836 THERMAL...

Страница 35: ...R VALVE VRT3 1 3 777839 1 2 NIPPLE X 3 8 MPT 1 4 777119 3 4 HOSE CLAMP 2 5 2264 1 2 BLACK HOSE SOLD BY FOOT 1ft 6 777915 3 8 QC x 3 8 FNPT 1 7 800986 INLET FILTER 1 2 NPT 1 8 777840 1 2 BARB X 1 4 MPT...

Страница 36: ...36 Pump Exploded View Comet DWD...

Страница 37: ...O RING 3 33 CO0009095000 RING 3 34 CO1241023100 SEALING RING 3 35 CO1241024000 SEALING RING 3 36 CO0009094400 PACKING RETAINER 3 37 CO1210033300 O RING 3 38 CO0019018500 SEALING RING 3 Ref P N DESCRI...

Страница 38: ...3 33 CA14179 O RING FOR OIL FILTER CAP 1 166 CA547098 VALVE 6 37 CA92241 GAUGE BUBBLE OIL W GASKET 1 167 CA46865 SPRING 6 38 CA44428 GASKET FLAT FLEX OIL GAUGE 1 168 CA543988 RETAINER SPRING INLET 3 4...

Страница 39: ...PISTON STEM 1 469 CA7332 CHEMICAL FIXED INJECTOR 1 423 CA46249 RETAINER VALVE 1 470 CA76179 UNLOADER REPAIR KIT INCLUDES 412 414 415 423 424 425 426 428 429 435 436 437 1 424 CA13966 O RING VALVE RET...

Страница 40: ...40 Pump Exploded View Cat 4SPX...

Страница 41: ...436 CA49664 SEAT 1 69 CA126259 WASHER OIL SEAL 3 437 CA13963 O RING 70D FOR SEAT 1 70 CA25301 OIL SEAL 3 438 CA46254 SEAT CHECK VALVE 1 90 CA547091 PLUNGER 3 439 CA13963 O RING 70D FOR CHECK VALVE SE...

Страница 42: ...VALVE 6 37 CA92241 GAUGE BUBBLE OIL W GASKET 1 167 CA43750 SPRING 6 38 CA44428 GASKET FLAT OIL GAUGE 1 168 CA46583 RETAINER SPRING INLET 6 40 Not Available SCREW 4 172 CA17616 O RING FOR PLUG 6 48 CA...

Страница 43: ...ING PISTON STEM 90D 1 464 CA49118 WASHER SEAL 1 2 2 423 CA49105 RETAINER VALVE 1 468 CA31708 KIT O RING INCLUDES 414 415 424 428 430 437 446 454 1 424 CA49106 O RING VALVE RETAINER 70D 1 469 CA7367 IN...

Страница 44: ...44 Pump Exploded View General Pump ME11511G8...

Страница 45: ...Intermediate Ring KC 15 3 35 GP90260800 Sealing Ring LP 15x22x5 3 Ref P N DESCRIPTION QTY 36 GP81210670 Bottom Ring 15 3 37 GP96738000 Washer 17 5x23x1 5 1 38 GP98210050 Plug G3 8 x13 1 39 GP96751400...

Страница 46: ...of purchase ALL Normal Wear Items 90 days from date of purchase In addition to the normal warranty NorthStar shall warrant any normal wear item from defects in material or workmanship for a period of...

Страница 47: ...aning and obstruction due to build up is not covered by this NorthStar warranty Please fill in the following information and have it on hand when you call in on a warranty claim Customer Number ______...

Страница 48: ...ernTool com WARNING This product can expose you to chemicals including gasoline engine exhaust which is known to the State of California to cause cancer and carbon monoxide which is known to the State...

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