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North Star 157117, Руководство пользователя

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North Star 157117 Скачать руководство пользователя страница 53

Major Components 

 

53 

 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

MAJOR COMPONENTS 

Ref.# 

Description 

Page# 

1 

Frame 

52 

2 

Heat Exchanger 

55 

3 

Blower and ignition flywheel 

57 

4 

Engine, Water pump, Fuel pump and drive parts 

59 

5 

Accessories- Gun, hose, chemical injector 

62 

These components go into more detail on the following pages. 

1

2

3

4

5

Fig157117 

Содержание 157117

Страница 1: ...s to allow proper ventilation If you start to feel sick dizzy or weak while using the pressure washer shut off the engine and get to fresh air RIGHT AWAY Skin Eye Injury High pressure spray can cause...

Страница 2: ...not included The engine will run but the burner will not fire unless a bat tery is installed Purchase a standard lawn and garden Group U1 battery The engine requires a 12V battery with a minimum ratin...

Страница 3: ...eration 20 Step 1 Connect Hose s Water Supply and Spray Nozzle s 20 Step 2 Set Up for Chemical Spray if desired 23 Step 3 Spraying 24 Step 4 Stopping 30 Storage 31 Burner Adjustment 35 Maintenance and...

Страница 4: ...anual The user should plan to acquire and wear safety apparel during operation of this pressure washer Safety apparel includes waterproof insulated gloves safety glasses with side and top protection a...

Страница 5: ...ine Fuel Regular Unleaded Gasoline Capacity 8 Gal Engine Oil See Engine Owner s Manual and Step 3 of the Assembly and Initial Set up section for additional oil quantity needed due to oil drain hose Bu...

Страница 6: ...ctor 5 Pump 14 Spray Gun 23 Rupture Disc Fitting 6 Diesel Fuel Tank 15 Wand 24 Flame Sensor 7 Diesel Fuel Cap 16 Control Box See Detail A 25 Hose reel sold by Separately 8 Unloader 17 Circuit Protecto...

Страница 7: ...s water and screens out dirt and debris from fuel 12 Heat Exchanger Device that heats the water by forcing a flame across steel pipe 13 Gas Tank Cap Gas tank is a container for holding gas and gas cap...

Страница 8: ...270 0810 Ref Part Description Qty 1 782325 Decal Danger and Warning 1 2 786632 Decal Rotating Equipment Warning 1 3 3 1 798057 32821 Hangtag Rupture Disk Warning Lanyard Hangtag Warning 1 1 4 797513 D...

Страница 9: ...Thermal Relief Valve This unit is equipped with a thermal relief valve to protect the pump from overheating The pump continues to work in bypass mode when you are not spraying If high temperatures ar...

Страница 10: ...and separate the components identified in Fig157117 3 Unpacking delivery inspection assembly and initial set up and Fig157117 16 Hardware Bag Inspect the pressure washer immediately after you receive...

Страница 11: ...Qty 1 Part 800652 Steam Nozzle Qty 1 Part 801090 Bolt 5 16 18 Hex Head Flange Bolt Qty 2 Part 82621 Hose Hook Qty 1 Part 800615 Nut 5 16 18 Hex Flange Nyloc Qty 2 Part 82630 Chemical Injector Qty 1 P...

Страница 12: ...SIDE OF HANDLE USING TWO 2 5 16 18 X 3 4 FLANGE NUTS 5 16 18 X 3 4 TWO 2 FLANGE NUTS 5 16 18 X 2 1 2 TWO 2 HHSF GR5 BOLT 5 16 TWO 2 FLAT WASHER Step 1 Install handle with two 2 5 16 18 x 2 1 2 Bolts...

Страница 13: ...tery Hazards Batteries are hazardous because they contain caustic acid can emit explosive gases and can cause electric shock Caution must be exercised when making connections to a battery to avoid sho...

Страница 14: ...ng your pressure washer around 1 Use the handle to manually move the pressure washer 2 To turn push down slightly on the handle and pivot the pressure washer on its back wheels 3 Lock wheels with brak...

Страница 15: ...r open oil port while engine is running Hot oil can spray over face and body Notes o Low oil shutdown feature prevents the engine from starting without sufficient oil o Engine is shipped without oil Y...

Страница 16: ...the Maintenance Repair section 1 Refer to the engine owner s manual for engine maintenance instructions 2 Make sure battery is charged Charge as needed according to your battery manufacturer s instruc...

Страница 17: ...for excess fuel to evaporate before starting engine Fuel soaked rags are flammable and should be disposed of properly If fuel is spilled on your skin or clothes change clothes and wash skin immediatel...

Страница 18: ...ressure washer in order to avoid carbon monoxide poisoning The location you choose to operate the pressure washer must be OUTDOORS and at least 20 feet from the home away from windows vents and air in...

Страница 19: ...aust clearance The exhaust gas from your pressure washer is extremely hot and can cause combustible materials to catch on fire Make sure both the engine exhaust and burner exhaust are at least 7 feet...

Страница 20: ...3 Select Suitable Worksite section of this manual A suitable location is OUTDOORS only away from all building air intakes Where no flammable vapors dusts and gases are present Where there is adequate...

Страница 21: ...fill a 5 gallon bucket with your garden hose It should take less than 100 seconds Attach garden hose to garden hose inlet Attach garden hose to garden hose inlet 1 See Component Identification sectio...

Страница 22: ...5 General 778947 4 0 White 40 Light Cleaning 778949 Soap Nozzle 65 Chemicals 801090 3 0 Orange Steam 15 Steam Note You must use the black low pressure nozzle for spraying chemicals Attach nozzle Attac...

Страница 23: ...r is equipped with a chemical injection point on the downstream side of the pump for introducing cleaning chemicals into the water stream A braided chemical hose is provided to connect at this point S...

Страница 24: ...tar pressure washer chemicals or chemicals specifically formulated for use with pressure washers CAUTION Non approved chemicals can damage pressure washer components seals wand hoses pump etc and be h...

Страница 25: ...work area of all bystanders Keep children and pets away Keep spray away from electrical wiring Spray contact with electrical wiring will likely result in severe electrical shock or electrocution Hot e...

Страница 26: ...ry surfaces Wear footwear capable of maintaining a good grip on wet surfaces Prime the water supply Turn on water supply and squeeze the trigger CAUTION Never run the pump without the water supply con...

Страница 27: ...gh pressure nozzle will stop the flow of chemicals into the water stream Refer to instructions in section select spray nozzle in Step 1 Connect Hoses Water Supply and spray Nozzle 8 Rinse with high pr...

Страница 28: ...y to come in contact with the fluid stream High pressure spray can cause serious skin eye or falling injuries and hot water can burn Injection injury will occur if high pressure spray pierces the skin...

Страница 29: ...hen the heater is being used Use only designated grip areas 4 Wash from the bottom to the top using side to side motions This washes away heavy dirt and allows the detergent to soak as you work toward...

Страница 30: ...f high pressure spray STEP 4 STOPPING Stop the engine using the following steps WARNING Never disconnect the high pressure hose from the high pressure outlet or spray gun while the system is pressuriz...

Страница 31: ...ot lights even if the pressure washer s engine and burner fuel tanks are empty Residual fuel fumes from tank can ignite o Away from extreme high or low temperatures Do not store the pressure washer in...

Страница 32: ...cing end into 5 gallon bucket of antifreeze 5 With the nozzle removed trigger gun off and with burner off point trigger gun into a second empty 5 gallon bucket and start the unit 6 With unit running s...

Страница 33: ...er gun 6 Remove thermal relief valve located at the bottom of the unloader see Component identification page and allow water from the bypass loop to drain out Once drained reinstall thermal relief fit...

Страница 34: ...e spark plug wire Prepare pressure washer for storage Prepare the pressure washer for storage 1 Disconnect the battery remove it from the battery compartment and store indoors 2 Make sure the engine s...

Страница 35: ...the burner ignites Note Typical Factory calibration is Between 5 7 4 Locate and loosen the locking set screw fig06839 and rotate the cover clockwise close until either of following happens black smoke...

Страница 36: ...Each use Recharge and maintain battery As specified in Battery Manufacturer s instructions Perform engine maintenance As specified in Engine Owner s manual Change pump oil After first 40 hours of use...

Страница 37: ...washer and will void the warranty Keep pressure washer clean Keep pressure washer clean If dust or debris accumulates on the pressure washer clean the pressure washer with a damp cloth or soft bristle...

Страница 38: ...r cracks looseness or leaks Replace as required 2 Check and clean the nozzle orifice Garden hose water inlet Clean the garden hose water inlet filter before each use WARNING When cleaning filters chec...

Страница 39: ...Changing oil and oil filter 2 Air filter check replacement 3 Spark plug cleaning and replacement 4 Fuel filter check replacement 5 Inspecting and cleaning muffler and spark arrestor if equipped Chang...

Страница 40: ...e can build up inside the heating coil tubing Scale deposits will decrease the performance of pressure washer by reducing both water flow and water pressure The use of a water softener and an addition...

Страница 41: ...Serious injury or death can result if safety instructions are not followed To descale the coil 1 Remove the outlet coil quick connect nipple fitting from the coil outlet 2 Remove the inlet coil swive...

Страница 42: ...water 14 Turn on the circulating pump to begin circulating the fresh water 15 Run the circulating pump for 5 minutes recirculating the fresh water 16 Repeat steps 11 15 at least 3 times to ensure all...

Страница 43: ...e burner will not fire if the shuttle does not move The shuttle movement actuates a switch inside the flow switch housing which allows the burner to fire during spray mode 1 Disconnect the swivel fitt...

Страница 44: ...ue to step 5 5 Remove the Body from the plastic Enclosure and soak the Body in CLR or similar solution to dislodge excess buildup The screws QTY 5 in the Enclosure are TORX T10 6 Rinse Body 7 When cle...

Страница 45: ...the Cap onto the Body Torque the cap to 100lb in 10 On the elbow on the inlet of the coil remove any remaining thread tape sealant Re apply new thread tape sealant on the elbow Re connect the swivel...

Страница 46: ...ter Wrap 3 Remove 4 5 16 Bolts from Outer Cover 4 Remove Outer Cover set aside 5 Remove 4 5 16 bolts and nuts off the hold down brackets on the Outer Wrap 6 Remove all inlet and outlet fittings 7 Remo...

Страница 47: ...t flame sensor and electrode wires Disconnect fuel line 4 Clean off carbon deposits which may have accumulated on the tips of the electrodes 5 If electrodes are outside of manufacturing specification...

Страница 48: ...uarding and reconnect spark plug Air Fuel Ignition System Drive belt maintenance Check drive belt tension after first 24 hours of running and then routinely with each oil change Tighten or replace bel...

Страница 49: ...ause damage and early belt failure 6 Re tighten Tension Bracket mounting bolts 3 and Lower fuel pump mount bolt 1 7 Replace belt guard WARNING Do not operate unless belt guard is in place to prevent a...

Страница 50: ...e strongly recommend the following Have a staff person become familiar with the mechanical operation of the pressure washer and capable of making minor repairs and performing all preventative maintena...

Страница 51: ...ing Fuel solenoid coupler or pump itself may need to be replaced Contact product support Check fuel pressure and replace if needed Ignition Electrodes damaged or worn Clean adjust or replace electrode...

Страница 52: ...tment Poor quality fuel Use kerosene for the cleanest burn Belt broken Replace belt WATER NOT HEATING SUFFICIENTLY Causes Solutions Scale build up in coil See Coil Descaling under Maintenance Instruct...

Страница 53: ...tion Page 1 Frame 52 2 Heat Exchanger 55 3 Blower and ignition flywheel 57 4 Engine Water pump Fuel pump and drive parts 59 5 Accessories Gun hose chemical injector 62 These components go into more de...

Страница 54: ...rts Explosion Frame Rev B 54 Fig157117 1 41 49 48 47 46 42 24 21 23 22 40 25 53 27 50 26 20 34 36 35 37 33 38 44 43 31 30 29 28 52 18 32 19 17 16 51 15 14 12 13 6 11 10 9 5 45 8 1 3 2 4 7 39 54 55 56...

Страница 55: ...BRAKE LEVER ASSEMBLY HWPG 1 18 82008 NUT 10 32 KEPS Price per 100 2 19 800593 PLATE BRAKE MOUNT 1 20 82014 BOLT 5 16 18 X 1 2 HHSF GR5Z 4 21 87435 SCREW 4 40 X 3 4 PHIL PAN M S ZN 8 22 82068 WASHER N...

Страница 56: ...6 800107 PLATE BILLBOARD 1 47 788920 DECAL 4X9 NORTHSTAL LOGO PW 1 48 777666 DECAL GASOLINE ONLY PW 1 49 787827 DECAL DIESEL ONLY PW 1 50 801440 WELDMENT ENGINE PUMP MOUNT 1 51 801053 FITTING 3 8 QC S...

Страница 57: ...Exchanger Rev B 57 1 1 19 1 16 1 29 1 13 1 23 1 30 1 18 1 22 1 15 1 8 1 12 1 28 1 21 1 20 1 9 1 1 1 33 1 32 1 17 1 10 1 2 1 3 1 4 1 5 1 6 1 7 1 11 1 14 1 25 1 24 1 27 2 1 26 1 31 3 11 6 7 8 9 5 10 12...

Страница 58: ...MD HX Painted 1 1 22 796314 Diffuser 9 fin 3 5 inch weldment sm 1 1 22 1 82005 Nut 8 32 kepts not shown sold separately 1 1 22 2 82004 Bolt 8 32 x BHCS not shown sold separately 1 1 23 799677 Fuel noz...

Страница 59: ...82613 M6 1 0X8MM SET SCREW KNURL CUP 1 10 82020 NUT 5 16 18 NYLON INSERT 4 11 788016 2 MM SPACER 3 12 801874 INLET DAMPER CAP LARGE 1 13 801982 ASSEMBLY FAN HUB STATOR 157117S 1 14 801658 PLATE ISO M...

Страница 60: ...TION QTY 5 SEE ABOVE TABLE 2 82015 5 16 18 X 3 4 HHSF BOLT 1 11 788016 2 MM SPACER 1 15 802202 M5 FLAT WASHER 2 16 800469 STATOR ASSEMBLY 1 17 800782 IGNITION COIL ASSEMBLY 1 18 800468 FLYWHEEL HUB 1...

Страница 61: ...mps Drive Parts Rev B 61 1 2 3 4 6 7 8 9 5 10 11 12 13 14 15 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 66 65 64 63 58 60 56 61 55 62 59 57 54 53 50 16 1...

Страница 62: ...AL 1 16 793588 GAS TANK PRE ASM 8 GAL 1 17 792908 GAS CAP RATCHET TETHER 2 25 1 18 801490 HOSE TANK TO FUEL PUMP 4 19 793575 TANK VENT FITTING 1 20 800112 PLATE TANK STRAP 1 21 82623 5 16 18 X 2 5 2 2...

Страница 63: ...HOSE TANK TO FILTER 14 51 801490 HOSE TANK TO CARBON CANISTER 14 52 801490 HOSE ENGINE TO CARBON CANISTER 12 53 82315 BOLT CARRIAGE 1 4 20 X 1 LS 3 54 30755 FILTER FUEL RED 150 MICRON GN 1 55 777834 C...

Страница 64: ...SE 3 8 X 50 HIGH PRESSURE HOSE 1 7 777165 CHEMICAL HOSE 4 8 779614 INJECTOR QC 5 to 8 GPM 1 9 221222 STRAINER CHEMICAL PW 1 10 800615 HOSE HOOK 1 11 800652 NOZZLE 4 PACK 4 0 PW 1 12 801090 NOZZLE 15 O...

Страница 65: ...Domed OilFiller 1 166 CA46429 Valve 6 33 CA14179 O Ring FillerCap 70D 1 167 CA43750 Spring 6 37 CA92241 Gauge OilBubblew Gasket 80D 1 168 CA44565 Retainer Spring 6 38 CA44428 Gasket Flat Oil Gauge 80...

Страница 66: ...p Ring Piston Stem 1 446 O Ring Body 80D 1 415 O Ring Piston Stem 90D 1 454 O Ring Manifold 70D 1 418 Assy Piston IncludedinRepairKit 1 456 Manifold 1 423 CA49105 Retainer Valve 1 460 CA126974 Fitting...

Страница 67: ...to Switch 800458 1 13 Controller Temp Assembly 802972 1 14 Primary Control Board 12VDC 792287 1 157117 BRN BROWN BLK BLACK WHT WHITE BL BLUE BATTERY RED SWITCH BREAKER RED BURNER RED BLK BLK 1 2 3 4...

Страница 68: ...GNITION COIL OIL LEVEL SWITCH YLW C3 SPARK PLUG ST BAT EXT EXT YLW CHARGE COIL 1A OR 3A BATTERY CONTROL BOX BLK RED RED BLK WHT BL W BL W WHT STARTER MOTOR STARTER SOLENOID FUSE 15A CIRCUIT BREAKER 3...

Страница 69: ...ever operate or let anyone else operate the pressure washer while fatigued or under the influence of alcohol drugs or medication Understand intended use Carefully read about and understand the intende...

Страница 70: ...e clearance around pressure washer to allow for airflow at least 7 from any non combustible wall or obstruction Never place any objects against or on top of pressure washer CO alarms Ensure that worki...

Страница 71: ...fied in pressure washer and engine manuals Never operate machine with damaged or missing hoses parts Never attempt to repair a high pressure hose or component Always replace it with a part that is rat...

Страница 72: ...n result in blood poisoning and or severe tissue damage leading to infection gangrene and possibly amputation Prevent surface damage flying debris Surfaces being sprayed must be strong enough to withs...

Страница 73: ...fore leaving the sprayer unattended or when disconnecting hoses removing nozzles or servicing the pump Refueling Never add gasoline to the engine or fuel to the burner unless unit is off and has coole...

Страница 74: ...to prevent accidental starting Fuel valve off Turn fuel shut off valve to OFF position before transporting or servicing the pressure washer Follow maintenance schedule Follow all maintenance instructi...

Страница 75: ...oll cage bumper and axles Heat Exchanger Coil Weldment 5 years from date of purchase NorthStar shall warrant the Coil from defects in material or workmanship for a period of 5 years from the date of p...

Страница 76: ...rting batteries damage related to rodent and or insect infestation Damage caused by freezing and damage caused by vandalism Additional exclusions loss of running time inconvenience loss of income or l...

Страница 77: ...California Proposition 65 Information 77 This page is intentionally left blank...

Страница 78: ...Tool com WARNING This product can expose you to chemicals including gasoline engine exhaust which is known to the State of California to cause cancer and carbon monoxide which is known to the State of...

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