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4

Connecting  Refrigerant Tubing  Between 

the indoor & outdoor unit

 caution:

When servicing, cover or seal openings to 

minimize the exposure of the refrigerant system 

to air to prevent accumulation of moisture and 

other contaminants.

After outdoor and indoor unit placement has been 

determined, route refrigerant tubing between the 

equipment in accordance with sound installation practices.

•  Refrigerant tubing should be routed in a manner that 

minimizes the length of tubing and the number of bends 

in the tubing.

•  Refrigerant tubing should be supported in a manner 

that the tubing will not vibrate or abrade during system 

operation.

•  Tubing should be kept clean of foreign debris during 

installation.

•  Every effort should be made by the installer to ensure 

that the field installed refrigerant containing components 

of the system have been installed in accordance with 

these instructions and sound installation practices to 

insure reliable system operation and longevity.

•  The maximum recommended interconnecting refrigerant 

line length is 75 feet, and the vertical elevation difference 

between the indoor and outdoor sections should not 

exceed 20 feet.

•  If precise forming of refrigerant lines is needed, a copper 

tubing bender is recommended. Avoid sharp bends and 

contact of the refrigerant lines with metal surfaces.

These units are equipped with single shot quick connect 

couplings. Together with the indoor section and line set, 

only 4 coupling connections are needed to provide a 

100% sealed system.

1. Route the suction line and liquid line between indoor 

and outdoor sections, remove protector caps and plugs

2. Lubricate entire surface of the diaphragm “O” ring and 

threads of the male coupling using the lubricant supplied 

with the line set and a small brush.

3. Make sure that coupling halves are held in proper 

alignment with each other prior to starting the threads of 

female coupling nut onto the male half. Thread coupling 

halves together by hand until hand tight.

 caution:

to prevent damage to the unit or internal 

components, it is recommended that two 

wrenches be used when loosening or tightening 

nuts. do not over tighten!

4. Using two wrenches, tighten the coupling halves until 

seated or a definite resistance is felt.

5. Using a marker, mark a line from the coupling union 

nut to the bulkhead then tighten an additional 1/6 turn. 
See 

Table 1

 for torque values. Repeat for all couplings.

ElEctRical WiRing

 WaRning:

to avoid risk of electrical shock, personal 

injury, or death, disconnect all electrical power 

to the unit before performing any maintenance 

or service. the unit may have more than one 

electrical supply.
label all wires prior to disconnection when 

servicing the unit. Wiring errors can cause 

improper and dangerous operation.

•  All electrical connections must be in compliance with 

all applicable local codes and ordinances, and with the 

current revision of the National Electric Code (ANSI/

NFPA 70).

•  For  Canadian  installations  the  electrical  connections 

and grounding shall comply with the current Canadian 

Electrical Code (CSA C22.1 and/or local codes).

pre-Electrical checklist

 Verify that the voltage, frequency, and phase of the 

supply source match the specifications on the unit rating 

plate.

  Verify that the service provided by the utility is sufficient 

to handle the additional load imposed by this equipment. 

Refer to the unit wiring label for proper high and low 

voltage wiring.

  Verify factory wiring is in accordance with the unit wiring 

diagram. Inspect for loose connections. See 

Figure 8 

(page 14)

.

Line Voltage

•  A wiring diagram is located on the inside cover of the 

electrical box of the outdoor unit. The installer should 

become familiar with the wiring diagram before making 

any electrical connections to the outdoor unit.

• 

an electrical disconnect must be located within sight 

of and readily accessible to the unit.

 This switch shall 

be capable of electrically de-energizing the outdoor unit.

•  Line  voltage  to  the  unit  should  be  supplied  from  a 

dedicated branch circuit containing the correct fuse 

or circuit breaker for the unit. Incoming field wiring 

and minimum size of electrical conductors and circuit 

protection must be in compliance with information listed 

Coupling 

Size

Torque

Male 

Coupling

Female  

Coupling 

Nut

Female 

Coupling 

Body

3/8” (10mm)

10-12 Ft-Lbs 

(14-16 Nm)

3/4”

11/16”

5/8”

3/4” (19mm)

35-45 Ft-Lbs 

(47-61 Nm)

1-1/8”

1-5/16”

1”

7.8” (22mm)

10-12 Ft-Lbs 

(14-16 Nm)

1-1/8”

1-5/16”

1”

table 1. 

Torque Values

Содержание 024KA

Страница 1: ... KEEP IN A SAFE PLACE FOR FUTURE REFERENCE Installation Instructions Heat Pump MAINTENANCE 7 Refrigerant Charging 7 Charging the Unit in AC Mode 7 Application Notes Charging Charts 8 Figure 3 Charging Chart for 2 Ton Models 8 Figure 4 Charging Chart for 2 5 Ton Models 9 Figure 5 Charging Chart for 3 Ton Models 9 Figure 6 Charging Chart for 3 5 Ton Models 10 Figure 7 Charging Chart for 4 Ton Models...

Страница 2: ...us conditions which may result in personal injury or property damage Installationofequipmentmayrequirebrazingoperations Installer must comply with safety codes and wear appropriate safety equipment safety glasses work gloves fire extinguisher etc when performing brazing operations Follow all precautions in the literature on tags and on labels provided with the equipment Read and thoroughly underst...

Страница 3: ...mmediately with the carrier Pleaseconsultyourdealerformaintenanceinformation and availability of maintenance contracts Please read all instructions before installing the unit Locating the Heat Pump Survey the job site to determine the best location for mounting the outdoor unit Overhead obstructions poorly ventilated areas and areas subject to accumulation of debris should be avoided See Figure 1 ...

Страница 4: ...ighten 4 Using two wrenches tighten the coupling halves until seated or a definite resistance is felt 5 Using a marker mark a line from the coupling union nut to the bulkhead then tighten an additional 1 6 turn See Table 1 for torque values Repeat for all couplings ELECTRICAL WIRING WARNING To avoid risk of electrical shock personal injury or death disconnect all electrical power to the unit befor...

Страница 5: ...rked 208V Optional equipment requiring connection to the power or control circuits must be wired in strict accordance of the NEC ANSI NFPA 70 applicable local codes and the instructions provided with the equipment Grounding WARNING The unit cabinet must have an uninterrupted or unbrokenelectricalgroundtominimizepersonal injury if an electrical fault should occur Do not use gas piping as an electri...

Страница 6: ...fy that the line voltage power leads are securely connected and the unit is properly grounded Verify that the low voltage wires are securely connected to the correct leads on the low voltage terminal strip Verify that the power supply branch circuit overcurrent protection is sized properly Verify that the thermostat is wired correctly Start Up Procedures WARNING This unit is equipped with a crankc...

Страница 7: ...not recommended and deviations from rated airflows or non listed combinations may require modification to the expansion device and refrigerant charging procedures for proper and efficient system operation For correct system charging refer to Figure 3 page 8 Figure 4 page 9 Figure 5 page 9 Figure 6 page 10 and Figure 7 page 10 The refrigerant charge can be checked and adjusted throughtheserviceport...

Страница 8: ...b cooling can vary over the range of operation Reference the charts to determine the ideal amount of sub cooling for a given liquid pressure Units charged to other values will not perform at the rated unit efficiency EER or rated Coefficient of Performance COP in heating mode Toinspectasystemsoperationusingqualityinstruments match the measured liquid temperature to the units chart The measured liq...

Страница 9: ...f below curve T4QE 024KA CHARGING CHART COOLING Figure 4 Charging Chart for 2 5 Ton Models TXV Matches 90 95 100 105 110 115 120 125 130 Liquid Temperature F Liquid Pressure psig 75 80 85 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 135 Remove refrigerant if above curve Add refrigerant if below curve T4QE 036KA CHARGING CHART COOLING Figure 5 Charging Chart f...

Страница 10: ...if below curve T4QE 042KA CHARGING CHART COOLING Figure 6 Charging Chart for 3 5 Ton Models TXV Matches 90 95 100 105 110 115 120 125 130 Liquid Temperature F Liquid Pressure psig 75 80 85 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 135 Remove refrigerant if above curve Add refrigerant if below curve T4QE 048KA CHARGING CHART COOLING Figure 7 Charging Chart ...

Страница 11: ...tureisabove50 F thenamoreaccuratewayto inspect the system for proper charge is with the cooling modechargingcharts Switchtheunitintocoolingmode and allow it to operate and stabilize for a few minutes then inspect the unit operation with the cooling mode charts and procedures Before changing the unit charge always inspect the following items first 1 Inspecttheliquidlinetemperatureontheinletandoutle...

Страница 12: ...288 141 112 301 312 153 128 325 336 164 36 216 227 108 51 235 245 115 66 253 263 123 81 271 282 130 96 284 295 139 113 308 319 148 129 332 343 158 37 223 234 106 52 240 251 113 67 258 268 121 82 275 285 128 97 291 302 136 114 315 326 144 130 339 350 152 38 230 241 104 53 246 257 111 68 262 273 119 83 278 289 126 98 298 309 133 115 322 333 139 131 346 357 146 39 237 248 102 54 252 263 109 69 267 27...

Страница 13: ...3 311 120 98 340 347 125 114 372 379 129 129 405 412 134 Table 9 Verification Table for 3 5 Ton Models Table 10 Verification Table for 4 Ton Models OUTDOOR TEMPERATURE DEG F 0 10 20 30 40 50 60 Suc Press Liquid Press Disch Press Disch Temp Suc Press Liquid Press Disch Press Disch Temp Suc Press Liquid Press Disch Press Disch Temp Suc Press Liquid Press Disch Press Disch Temp Suc Press Liquid Press...

Страница 14: ... Not suitable on systems that exceed 150 volts to ground 4 For replacement wires use conductors suitable for 105 C 5 For ampacities and overcurrent protection see unit rating plate 6 Connect to 24 vac 40va class 2 circuit See furnace air handler installation instructions for control circuit and optional relay transformer kits 1 Couper le courant avant de faire letretien 2 Employez uniquement des c...

Страница 15: ...15 ...

Страница 16: ...lle Cabinet Panels Filter Driers Expansion Valves REFRIGERATION SYSTEM Was unit given 24 hr warm up period for crankcase heaters YES NO Stage 1 Liquid Pressure high side Stage 1 Suction Pressure low side INSTALLATION ADDRESS CITY STATE UNIT MODEL UNIT SERIAL UnitInstalledMinimumclearancesper Figure 1 page 3 YES NO INSTALLER NAME CITY________________________ STATE_________________ Has the owner s i...

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