Norriseal Series 2700A Скачать руководство пользователя страница 9

2700A — ©2015, February, 2015

P.O. Box 40525, Houston, Texas USA 77240-0525

Tel: 713·466·3552 · Fax: 713·896·7386

www.norriseal.com

O

PERATING AND 

M

AINTENANCE 

M

ANUAL

Series 2700A Control Valve

valve stem. Screw the adapter 

onto the stem until the pin hole 

in the adapter is aligned with the 

hole through the stem. Insert a 

3/16” diameter pin and drive it 

into  place  until  the  pin  is  flush 

with the stem adapter.

The ends of the pin must not stick out 
beyond the outer surface of the stem 
adapter.

Replace valve plug on the stem 

adapter. Screw the plug onto the 

diaphragm until the pin holes are 

aligned. Insert 1/8” diameter roll 

pin to secure the plug.
Install  the  new  gasket  into  the 

seat pocket in the body.
For a valve body size of 2,” skip 

to step 6. For a body size of 3” 

and 4,” reinstall the body adapt-

er in the proper position on top 

of the gasket in the pocket. In-

stall a new O-ring in the body 

adapter groove.
Install a new O-ring in the groove 

near the bottom of the seat/

cage. Reinstall the seat/cage 

into  the  seat  adapter.  Light  hand            

pressure will be required for this.
Re-install the seat/cage with the 

seat adapter into the valve body.
Install the valve stem, with 

stem adapter and plug, upward 

through the bottom of the adapt-

er. The plug will stop against the 

surface in the adapter.
Carefully insert the stem upward 

through the bottom of the bonnet 

so that the end of the stem slides 

through packing and out through 

the retainer at the top of the  

bonnet.

Page 7 of 12

Insert the roll pin until it is flush 

with the outside diameter of the 

plug.
Install  the  new  seat  gasket  into 

the seat cavity in the body’s 

bridgewall.
Install the seat ring into the 

body’s seat cavity.
Install  the  new  bonnet  gasket 

into the top valve body overhand 

recess.
Mount the bonnet and trim 

assembly onto the body.
Tighten the bonnet-to-body 

bolts to the recommended 

torques given in Table 4A or 4B, 

which  identifies  valve  size  and 

recommended torque valves in 

foot pounds. Tighten the nuts in 

across pattern in 25, 50, 75 and 

100%  increments  of  the  final 

torque values.
Mount the diaphragm on 

the bonnet and connect the 

diaphragm stem to the valve 

stem.

2.8   Valve Reassembly 

 

(Reduced Unbalanced  

 

Plug Control Trim)

If the packing is to be reused and was 
not removed from the bonnet, use care 
when installing the stem in the bonnet 
to avoid damaging the packing with the 
valve stem threads.

NOTE: The following procedure applies 
only to valve body sizes of 2,” 3” and 
4.”

Begin by performing Steps 1 and 

2 in 2.8A for balanced trim.
Replace the stem adapter on the 

CAUTION!

CAUTION!

CAUTION!

Reinstall the stem connector to 

connect the valve stem to the 

diaphragm stem.

Complete 

the 

reassembly          

process by performing Steps 

11, 12 and 13 above.

2.8   Valve Reassembly 

(Balanced Cage Control Trim)

If the packing is to be reused and was 
not removed from the bonnet, use care 
when installing the stem in the bonnet 
to avoid damaging the packing with the 
valve stem threads.

NOTE: Use all new gaskets and seals 
for reassembly.

Clean  all  gasketed  surfaces,      

including the body, bonnet and 

guide.
A light coat of lubricant may be 

used on soft seals to aid ease of 

assembly.
Install the plug and seal assem-

bly on the stem by screwing the 

plug onto the valve stem until the 

hole in the plug top aligns with 

the hole in the valve stem.
Insert the roll pin through the 

plug and into the stem until it is 

flush with the plug.
Install the plug O-ring with a 

backup ring on each side of the 

O-ring in the plug’s groove.
Install the piston bearing ring in 

the plug’s top groove.
Push  the  stem  through  the      

bonnet packing, taking care not 

to damage the packing. Tighten 

the packing gland.

8.

3.

10.

1.

2.

3.

4.

5.

6.

7.

11.

10.

5.

11.

6.

12.

8.

9.

9.

4.

13.

7.

14.

1.

2.

Содержание Series 2700A

Страница 1: ...Series 2700A OPERATING AND MAINTENANCE MANUAL Series 2700A Control Valve Engineered Performance ...

Страница 2: ...alve Disassembly Balanced Cage Control Trim 4 2 4 Trim Inspection 5 2 5 Trim Restoration 5 2 6 Replacement of Teflon V Ring Packing 5 2 6 Replacement of Valve Compression Packing 6 2 7 Packing Lubrication 6 2 8 Valve Reassembly Balanced Plug Control Trim 6 2 8 Valve Reassembly Reduced Unbalanced Plug Control Trim 7 2 8 Valve Reassembly Balanced Cage Control Trim 7 2 8 Valve Reassembly Reduced Bala...

Страница 3: ...luid is moving either up or down The fluid pressure drop will occur at the cage s port The curve on the cage will signify the flow as linear or equal percent Norriseal valves come standard with spring diaphragm pneumatic actua tors These actuators are available in spring closing or spring opening types and are both available in a range of sizes to suit your operating conditions Series 2700A valves...

Страница 4: ...ise to increase the spring s preload and turn it counterclockwise to reduce the preload Retighten the nut after adjustment NOTE In a direct setting any increase in pressure may produce an increase in plug seating force when the valve is closed Do not exceed 55 psi supply pressure Stem travels for valves with full size trim are listed below For valves with reduced or restricted trim stem travel may...

Страница 5: ...as high pressure drop corrosion or fluid with sand Inspect bonnet once a year or whenever trim inspection is done The body should last many years under normal conditions However under severe conditions of corrosion or erosion from sand in the flowing fluid high pressure drops or high fluid velocity body life may be greatly reduced Inspect the body each time the bonnet is removed Inspect packing at...

Страница 6: ...oll pin securing the plug to the stem adapter Unscrew the plug by turning counterclockwise Lift the seat cage and seat adapter out of the body Separate the adapter from the seat cage by pulling downward to overcome the O ring friction If necessary the stem adapter may be removed from the valve stem by first driving out the roll pin and unscrewing the adapter from the stem FOR 3 0 AND 4 0 VALVE BOD...

Страница 7: ...f seat and plug Seat shall have a circular uninterrupted lap band approxi mately 1 32 to 1 16 in width at the base of seating chamber The plug will have a definite continuous lap band approxi mately 1 32 to 3 32 in width without being grooved The finished lap areas of seat and plug will have a smooth close grained dull appearance with no skips or tears Wash the plug and seat in sol vent to remove ...

Страница 8: ...ts Install the new packing and parts in the following sequence a Lower packing washer b Three packing rings c Lantern ring d Six packing rings e Packing retainer f Packing compressor bar g Two 3 8 nuts Replace the valve plug stem assembly and install the bonnet on the body using new gaskets Compress the packing by tightening the two 3 8 nuts If the compressor bar bottoms out on the bonnet when the...

Страница 9: ... Mount the bonnet and trim assembly onto the body Tighten the bonnet to body bolts to the recommended torques given in Table 4A or 4B which identifies valve size and recommended torque valves in foot pounds Tighten the nuts in across pattern in 25 50 75 and 100 increments of the final torque values Mount the diaphragm on the bonnet and connect the diaphragm stem to the valve stem 2 8 Valve Reassem...

Страница 10: ...to the valve stem 2 8 Valve Reassembly Reduced Balanced Cage Control Trim NOTE The reassembly procedure for reduced cage control trim is the same as for full size trim except for the following additional steps required to re install the seat adapter in the valve body Begin by performing Steps 1 through 7 above for full size trim Next install a new gasket in the Page 8 of 12 Install the new seat ga...

Страница 11: ... Table 4B Final Bolt Torques for Stainless Steel Bodies all values are in Foot Pounds Table 4A Final Bolt Torques for Carbon Steel Bodies all values are in Foot Pounds Page 9 of 12 10 00 Stud Size Torque 1 12 435 1 12 435 1 12 435 1 12 435 1 12 435 1 12 435 12 00 Stud Size Torque 10 00 Stud Size Torque 1 12 435 1 12 435 1 12 435 1 12 435 1 12 435 1 12 435 12 00 Stud Size Torque ...

Страница 12: ...tuator Foreign object interfering with plug to seat contact Plug and seat contact surfaces may be worn or damaged Some or all bonnet studs may be loose Body bonnet gasket may be worn or damaged Stem packing is worn or loose Replace stem Remove upper diaphragm housing Inspect the diaphragm and replace if necessary Remove upper diaphragm housing Inspect the plate to stem connection and tighten if lo...

Страница 13: ...2700A 2015 February 2015 P O Box 40525 Houston Texas USA 77240 0525 Tel 713 466 3552 Fax 713 896 7386 www norriseal com OPERATING AND MAINTENANCE MANUAL Series 2700A Control Valve Page 11 of 12 Notes ...

Страница 14: ... Houston Texas USA 77240 0525 Tel 713 466 3552 Fax 713 896 7386 www norriseal com 2700A 2015 February 2015 OPERATING AND MAINTENANCE MANUAL Series 2700A Control Valve Page 12 of 12 This page intentionally left blank ...

Страница 15: ...2015 February 2015 P O Box 40525 Houston Texas USA 77240 0525 Tel 713 466 3552 Fax 713 896 7386 www norriseal com OPERATING AND MAINTENANCE MANUAL Series 2700A Control Valve This page intentionally left blank ...

Страница 16: ...N G P L A N T A N D S A L E S www norriseal com 11122 West Little York Houston Texas 77041 T 713 466 3552 F 713 896 7386 Due to the continuous improvement at Norriseal specifications and or prices are subject to change without notice or obligation ...

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